New Holland E55B Tier 4 Service Manual
  1. Manuals
  2. Brands
  3. New Holland Manuals
  4. Excavators
  5. E55B Tier 4
  6. Service manual
New Holland E55B Tier 4 Service Manual

New Holland E55B Tier 4 Service Manual

Crawler excavator
Hide thumbs Also See for E55B Tier 4:
Table of Contents

Advertisement

Quick Links

Download this manual
SERVICE MANUAL
E55B Tier 4
Crawler Excavator
from PIN PS02-00101 and above
Part number S5PS0003E01
English
October 2011

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the E55B Tier 4 and is the answer not in the manual?

Questions and answers

Related Manuals for New Holland E55B Tier 4

Summary of Contents for New Holland E55B Tier 4

  • Page 1 SERVICE MANUAL E55B Tier 4 Crawler Excavator from PIN PS02-00101 and above Part number S5PS0003E01 English October 2011...
  • Page 2 HYDRAULIC EXCAVATOR REPAIR E55B MANUAL model INDEX SPECIFICATIONS SECTION MAINTENANCE SECTION SYSTEM SECTION DISASSEMBLY SECTION TROUBLESHOOTING ENGINE SECTION PROCEDURE OF INSTALLING OPTIONS SECTION S5PS0003E01 Book Code No. Find manuals at https://best-manuals.com...
  • Page 3 GENERAL SAFETY INFORMATION 3) CAUTION- Indicates a potentially hazardous situation which, if not avoided, may result in mi- nor or moderate injury. It may also be used to alert against possible damage to the machine Do not operate or perform any maintenance on this and its components and is represented as fol- machine until all instructions found in the OPERA- lows:...
  • Page 4 SAFETY PRECAUTIONS stands, capable of supporting the machine, before performing any disassembly. The proper and safe lubrication and maintenance Do not operate this machine unless you have for this machine, recommended by the Manufactur- read and understand the instructions in the OP- er, are outlined in the OPERATOR’S MANUAL for ERATOR’S MANUAL.
  • Page 5 (13)Always use the proper tools that are in good condi- (21)Do not operate a machine if any rotating part is tion and that are suited for the job at hand. Be sure damaged or contacts any other part during opera- you understand how to use them before performing tion.
  • Page 6 INDEX NH-NA E55BX Book Code No. Index Title Distribution Year–Month S5PA0105E01 OUTLINE 2010-09 S5PS0203E01 SPECIFICATIONS 2010-09 S5PS0303E01 ATTACHMENT DIMENSIONS 2010-09 S5PJ1131E02 TOOLS 2010-09 S5PS1201E01 STANDARD MAINTENANCE 2010-09 TIME TABLE S5PS1303E01 MAINTENANCE STANDARD 2010-09 AND TEST PROCEDURE S5PS2203E01 HYDRAULIC SYSTEM 2010-09 S5PS2301E01 ELECTRIC SYSTEM 2010-09...
  • Page 7 NOTE: This Manual is prepared as a technical material in This Manual may be properly revised due to the im- which the information necessary for the maintenance provement of products, modification of specifications, and repairing services of our hydraulic excavators are etc.

  • Page 8: Table Of Contents

    1. OUTLINE 1. OUTLINE TABLE OF CONTENTS GENERAL PRECAUTIONS FOR REPAIRS ............1-3 1.1.1 PREPARATION BEFORE DISASSEMBLING ..........1-3 1.1.2 SAFETY IN DISASSEMBLING AND ASSEMBLING ........1-3 1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT ..1-4 1.1.4 ELECTRICAL EQUIPMENT ................1-6 1.1.5 HYDRAULIC PARTS ..................1-7 1.1.6 WELDING REPAIR ..................1-7 1.1.7 ENVIRONMENTAL MEASURE ..............1-7...
  • Page 9 1. OUTLINE Issue Date of Issue Applicable Machines Remarks ↑ ↑ E55B: PS02-00101~ (NH-NA) Find manuals at https://best-manuals.com...

  • Page 10: General Precautions For Repairs

    1. OUTLINE GENERAL PRECAUTIONS FOR REPAIRS 1.1.1 PREPARATION BEFORE DISASSEMBLING Read Operator's Manual before disassembling (1) Understanding operating procedure Read OPERATOR'S MANUAL carefully to understand the operating procedure. (2) Cleaning machines Remove soil, mud, and dust from the machine before the machine enters the service shop to prevent loss of work efficiency, damage of parts, and difficulty in rust prevention and dust protection while reassembling.

  • Page 11: Disassembling And Assembling Hydraulic Equipment

    1. OUTLINE 1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT (1) Removing Hydraulic Equipment 1. Before disconnecting pipes, release the hydraulic pressure of the system, or open the return side cover and take out the filter. 2. Carefully drain oil from the removed pipes into containers without spilling on the floor. 3.
  • Page 12 1. OUTLINE (5) Installing Hydraulic Equipment 1. Ensure hydraulic oil and lubricant are properly supplied. 2. Perform air bleeding when: a. Hydraulic oil is changed. b. Parts of suction side piping is replaced. c. Hydraulic pumps are installed. d. Slewing motor is installed. e.

  • Page 13: Electrical Equipment

    1. OUTLINE 1.1.4 ELECTRICAL EQUIPMENT (1) Do not disassemble electrical equipment. (2) Handle electrical equipment carefully. Do not drop and/or shock electrical equipment. (3) Turn the key OFF prior to connecting and disconnecting work. (4) Disconnect the connector by holding it and pressing the lock. Do not pull the wire to apply force to the caulking portion.

  • Page 14: Hydraulic Parts

    1. OUTLINE 1.1.5 HYDRAULIC PARTS (1) O-ring • Ensure O-rings have elasticity and are not damaged before use. • Use the appropriate O-rings. O-rings are made of various kinds of materials having different hardness to apply to a variety of parts, such as the part for moving or fixed applications, subjected to high pressure, and exposed to corrosive fluid, even if the O-ring size is same.

  • Page 15: International Unit Conversion System (Based On Marks' Standard Handbook For Mechanical Engineers)

    1. OUTLINE INTERNATIONAL UNIT CONVERSION SYSTEM (Based on MARKS' STANDARD HANDBOOK FOR MECHANICAL ENGINEERS) Introduction Base units Table 1-1 Although this manual includes the International System of Derived units Units and Foot-Pound System of Units, if you need SI unit, of base units Supplemen refer to the following international system of units.
  • Page 16 1. OUTLINE (5) Prefixes of SI (6) Unit Conversion Table 1-5 Table 1-6 PREFIX SYMBOL MULTIPLICATION FACTORS QUANTITY Gravitational CONVERSION FACTOR giga Mass mega Force 1 kgf=9.807 N kilo Torque kgf•m N•m kgf•m=9.807 N•m hecto Pressure kgf/cm MPa 1 kgf/cm =0.09807 MPa deca Motive...
  • Page 17 1. OUTLINE 1-10...
  • Page 18 2. SPECIFICATIONS 2. SPECIFICATIONS TABLE OF CONTENTS COMPONENTS NAME ..................2-3 MACHINE DIMENSIONS ..................2-4 SPECIFICATIONS AND PERFORMANCE ............2-6 MACHINE & COMPONENTS WEIGHT (DRY) ............2-8 TRANSPORTATION .....................2-10 TYPE OF CRAWLER SHOES ................2-13 TYPE OF BUCKET ....................2-14 ENGINE SPECIFICATIONS .................2-15 2.8.1 SPECIFICATIONS ..................2-15 2.8.2 ENGINE PERFORMANCE CURVE .............2-16 Book Code No.
  • Page 19 2. SPECIFICATIONS Issue Date of Issue Applicable Machines Remarks S5PS0203E01 First Edition September, 2010 E55B: PS02-00101~ (NH-NA)

  • Page 20: Components Name

    2. SPECIFICATIONS COMPONENTS NAME BUCKET CYLINDER ARM CYLINDER BOOM OPERATING LEVER DOZER OPERATING LEVER BOOM CYLINDER LIGHT THROTTLE LEVER LINK CONTROL VALVE BUCKET MONITOR PANEL (GAUGE CLUSTER) HYDRAULIC TANK TRAVEL LEVER RADIATOR SWING CYLINDER & BATTERY SAFETY LOCK LEVER RESERVOIR TANK DOZER CYLINDER AIR CLEANER...

  • Page 21: Machine Dimensions

    2. SPECIFICATIONS MACHINE DIMENSIONS (1) E55B (CANOPY) Unit: mm (ft-in) { 5.9" } 5420 { 17'9.4" } 1940 { 6'4.4" } 2340 { 7'8.1" } 1770 { 5'9.7" } 1180 { 3'10.5" } 400 { 15.7" } 1690 { 5'6.5" } 1990 { 6'6.3"...
  • Page 22 2. SPECIFICATIONS (2) E55B (CAB) Unit: mm (ft-in) 5420 (17'9.4") 2340 (7'8.1") 1770 (5'9.7") 1940 (6'4.4") 1180 (3'10.5") 1690 (5'6.5") 1560 (5'1.4") (15.7") 1990 (6'6.3") 1960 (6'5.2") 2480 (8'1.6") 2910 (9'6.7")

  • Page 23: Specifications And Performance

    2. SPECIFICATIONS SPECIFICATIONS AND PERFORMANCE SPEED AND GRADEABILITY Model E55B Applicable Machines PS02-00101~ Shoe Type Rubber shoe Iron shoe (OPT) Slewing Speed {rpm} 8.9 {8.9} Low (1st) High (2nd) Low (1st) High (2nd) Travel Speed km/h (mph) Gradeability % (degree) 58(30) ENGINE Model (YANMAR)
  • Page 24 2. SPECIFICATIONS WEIGHT Rubber shoe Iron shoe Machine Weight kg (lb) 5,000 (11,000) 5,100 (11,200) Upper slewing body kg (lb) 2,475 (5,460) <-- Travel system kg (lb) 1,735 (3,830) 1,835 (4,050) Attachment kg (lb) 585 (1,290) (Boom+STD Arm+STD Bucket) Oil & Water kg (lb) 95 (210) This figure is calculated with a standard bucket.

  • Page 25: Machine & Components Weight (Dry)

    2. SPECIFICATIONS MACHINE & COMPONENTS WEIGHT (DRY) Unit: kg (lb) E55B MODEL RUBBER SHOE IRON SHOE CANOPY CANOPY COMPLETE MACHINE 5,000 (11,025) 5,130 (11,312) 5,100 (11,246) 5,230 (11,532) UPPER FRAME ASSEMBLY 2,475 (5,460) 2,625 (5,790) 2,475 (5,460) 2,625 (5,790) (ASSY OF FOLLOWINGS) UPPER FRAME 577 (1,272) <--...
  • Page 26 2. SPECIFICATIONS Unit ; kg (lb) E55B MODEL RUBBER SHOE IRON SHOE CANOPY CANOPY FLUIDS (ASSY OF FOLLOWINGS) 100 (221) <-- <-- <-- HYDRAULIC OIL 30 (66) <-- <-- <-- FUEL 63 (139) <-- <-- <-- COOLANT 6 (13) <-- <-- <-- Mark * shows dry weight.

  • Page 27: Transportation

    2. SPECIFICATIONS TRANSPORTATION (1) LOADING MACHINE ON A TRAILER 1. Keep trailer bed clean. Put chocks against truck wheels. 2. Use a ramp or loading deck. Ramps must be strong enough, have a low angle, and correct height. Load and unload machine on a level surface.
  • Page 28 2. SPECIFICATIONS 2. ARM & BUCKET (standard bucket) Model E55B L X H X W 2,870 X 537 X 650 mm (ft-in) (9'5") (21.1") (25.6") Weight kg (lb) 318 (701) 3. ARM Model E55B L X H X W 2,120 X 453 X 247 mm (ft-in) (6'11.5") (17.8") (9.72") Weight kg (lb)
  • Page 29 2. SPECIFICATIONS 5. DOZER w/o cylinder weight Model E55B L X H X W 1,180 X 327 X 1,960 mm (ft-in) (3'10.5") (12.9") (6'5.2") Weight kg (lb) 180 (397) 2-12...

  • Page 30: Type Of Crawler Shoes

    2. SPECIFICATIONS TYPE OF CRAWLER SHOES Ground pressure Total Crawler Shoe width Number of Type Model width kPa (psi) mm (in) Link mm (ft•in) Rubber shoe E55BX 400 (15.7") 1,960 (6'5.2") 30 (4.35) Iron shoe (option) E55BX 400 (15.7") 1,960 (6'5.2") 31 (4.50) 2-13...

  • Page 31: Type Of Bucket

    2. SPECIFICATIONS TYPE OF BUCKET Outer width mm (in) Heaped Number of Weight Type Model capacity Remarks with side without tooth kg (lb) (cu.yd) cutter side cutter Back hoe bucket Standard E55BX 0.16 (0.21) 116 (256) (25.3") (23.6") size This table shows a standard bucket. 2-14...

  • Page 32: Engine Specifications

    2. SPECIFICATIONS ENGINE SPECIFICATIONS 2.8.1 SPECIFICATIONS Model E55B Engine Model (YANMAR) 4TNV88-BXPYBD (EDM-4TNV88) Type Vertical, 4-cycle water-cooled diesel engine No. of cylinders - Bore Stroke 4 - 88 mm (3.46 in) 90 mm (3.54 in) Total displacement 2.189 liter (134 cu•in) Compression ratio 19.1 Rated output...

  • Page 33: Engine Performance Curve

    2. SPECIFICATIONS 2.8.2 ENGINE PERFORMANCE CURVE E55B Model: 4TNV88-BXPYBD Rated Output: 29.1 kW / 2400 min (40 PS / 2,400 rpm) N-m (lbf-ft) Torque : 131.0~142.7 N-m / 1440min -1 160 (118) 140 (103) [ T ] 118 N-m 120 (89) kW (PS) 40 (54) 100 (74)
  • Page 34 3. ATTACHMENT DIMENSIONS 3. ATTACHMENT DIMENSIONS TABLE OF CONTENTS BOOM ........................3-3 3.1.1 BOOM DIMENSIONAL DRAWINGS ............3-3 3.1.2 BOOM MAINTENANCE STANDARDS ............3-4 ARM ........................3-8 3.2.1 ARM DIMENSIONAL DRAWINGS .............. 3-8 3.2.2 ARM MAINTENANCE STANDARDS ............3-10 BUCKET ......................3-14 3.3.1 BUCKET DIMENSIONAL DRAWINGS ............
  • Page 35 3. ATTACHMENT DIMENSIONS Issue Date of Issue Applicable Machines Remarks S5PS0303E01 First Edition September, 2010 E55B: PS02-00101~ (NH-NA)

  • Page 36: Boom

    3. ATTACHMENT DIMENSIONS BOOM 3.1.1 BOOM DIMENSIONAL DRAWINGS Boom Dimensional Drawings NAME DIMENSIONS [mm(ft-in)] E55B Boom length 2980 (9'9.32") Distance between pins of boss R1434 (4'8.46") Distance between pins of bracket R1489.5 (4'10.6") Height of boom cylinder rod pin 500 (19.7") Height of arm cylinder (head side) pin 893.8 (35.2") Boom foot width...

  • Page 37: Boom Maintenance Standards

    3. ATTACHMENT DIMENSIONS 3.1.2 BOOM MAINTENANCE STANDARDS (1) Clearance of pin and bushing on boom section Clearance Of Pin And Bushing On Boom Section Unit : mm (in) Standard dimensions Clearance Tolerance Standard Pos. Item Pin part No. Remedy Tolerance Standard Serviceabi Pin dia.
  • Page 38 3. ATTACHMENT DIMENSIONS This page is blank for editing convenience.
  • Page 39 3. ATTACHMENT DIMENSIONS (2) Clearance in thrust direction on boom and cylinder installation section SECTION AA SECTION CC SECTION DD SECTION BB Clearance In Thrust Direction On Boom Section...

  • Page 40: Arm

    3. ATTACHMENT DIMENSIONS Unit : mm (in) Standard Clearance X adjusted with shim Pin length dimensions (total of both sides) Sec. Item Standard Remedy Standard Serviceabili No. Dimensions value for No. Dimensions value ty limit repair Boom 0.008 0.1~0.5 (9.84 0.016 (0.004~ A-A Boom foot...
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

Ps02-00101

Table of Contents