New Holland E385C EVO Service Manual
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New Holland E385C EVO Service Manual

Hydraulic excavator
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SERVICE MANUAL
E385C EVO
E405C EVO
Hydraulic Excavator
Part Number
48024968
1
Edition
st
English 08/2016

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Summary of Contents for New Holland E385C EVO

  • Page 1 SERVICE MANUAL E385C EVO E405C EVO Hydraulic Excavator Part Number 48024968 Edition English 08/2016...
  • Page 2 SERVICE MANUAL E385C EVO CRAWLER EXCAVATOR - TIER3 E405C EVO MASS EXCAVATOR MODEL-TIER 3 48024968 28/07/2016 Find manuals at https://best-manuals.com...
  • Page 3 Contents INTRODUCTION Engine..................10 [10.106] Valve drive and gears ............. . 10.1 [10.101] Cylinder heads .
  • Page 4 [35.354] Hydraulic central joint ............. . 35.9 [35.355] Hydraulic hand control .
  • Page 5 [55.518] Wiper and washer system............55.10 [55.404] External lighting .
  • Page 6 INTRODUCTION 48024968 28/07/2016 Find manuals at https://best-manuals.com...

  • Page 7: Table Of Contents

    Contents INTRODUCTION Foreword - Important notice regarding equipment servicing ........3 Safety rules .

  • Page 8: Foreword - Important Notice Regarding Equipment Servicing

    Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND CONSTRUCTION Sales and Service Networks. 48024968 28/07/2016...

  • Page 9: Safety Rules

    INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 10: Safety Rules - General Information

    Service parts Install NEW HOLLAND CONSTRUCTION genuine service parts. When placing an order, check the parts catalog. It contains the NEW HOLLAND CONSTRUCTION genuine part numbers. Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.

  • Page 11: Safety Rules - Personal Safety

    Check the operating methods in a safe location before starting the actual work. Understand the machine operations well, then operate in compliance with all service-related laws and regulations. The operator's manual can be purchased at your NEW HOLLAND CONSTRUCTION dealer. WARNING: Working with sloppy clothes or clothes with which safety cannot be ensured leads to damage to the machine and injury to the operator.
  • Page 12 INTRODUCTION WARNING: Check that there is no one in the surroundings before draining the pressure from hydraulic circuits during machine hydraulic cylinder inspection. WARNING: Use gloves when handling high-temperature parts. WARNING: Bring the lower parts or attachments in contact with the ground before inspecting or repairing them. WARNING: Check that hoses and tubes are securely connected.

  • Page 13: Safety Rules - Cab Protective Structure

    INTRODUCTION Safety rules - Cab protective structure Cab protective structure Modifying the cab main components is prohibited in order to protect the operator. Prohibited items • Modifications that reduce the strength of a platform that has a cab with a protective structure mounted on it. (Actions or modifications that reduce the functionality of the anchoring part at the left-rear of the cab) •...

  • Page 14: Torque - Bolt And Nut

    INTRODUCTION Torque - Bolt and nut • Tighten alternating between left and right and top and bottom so that uniform tightening force is applied. LPIL12CX00005EA • If L ® was used on a removed bolt (there is something white sticking to the bolt when it is removed), clean the OCTITE old L ®...

  • Page 15: Torque - Special Torque Setting

    INTRODUCTION Torque - Special torque setting Nominal bolt Retightening location Tightening torque Code Wrench diameter 900 - 1051 N·m (664 - 775 lb ft) Travel motor 36 mm Drive sprocket 521 - 608 N·m (384.27 - 448.44 lb ft) 30 mm Take-up roller 24 mm 267 - 312 N·m (196.93 - 230.12 lb ft)
  • Page 16 INTRODUCTION SMIL14CEX2929HB 48024968 28/07/2016...
  • Page 17 INTRODUCTION SMIL15CEX3370HB 48024968 28/07/2016...
  • Page 18 INTRODUCTION SMIL15CEX3371GB 48024968 28/07/2016...

  • Page 19: Basic Instructions - Shop And Assembly

    Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND CONSTRUCTION Original Parts can offer this guarantee.
  • Page 20 W0111A Special tools The special tools that NEW HOLLAND CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND CONSTRUCTION machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long- lasting operation.

  • Page 21: General Specification

    INTRODUCTION General specification Main data Operating weight 34930 kg (77007.47 lb) Engine output 200 kW (271.92 Hp) / 2000 RPM Performance Standard weight 21 kN (4720.988 lb) Swing speed 10.2 RPM Low speed 3.4 km/h (2.1127 mph) Travel speed High speed 5.4 km/h (3.3554 mph) Maximum pulling 263 kN (59124.75 lb) force...
  • Page 22 INTRODUCTION Fin type Wavy Fin pitch 1.75 mm (0.06890 in) Intercooler Fin type Wavy Fin pitch 2.5 mm (0.09843 in) Fuel cooler Fin type Wavy Fin pitch 2.0 mm (0.07874 in) Upper side work system Type Backhoe attachment Components, dimensions, working dimensions Standard bucket capacity Heaped 1.60 m³...
  • Page 23 INTRODUCTION Warning display and warning alarm * has warning alarm OVERHEAT (*) ALTERNATOR (*) ELEC PROBLEM (*) LOW FUEL (*) LOW OIL PRESS. (*) LOW COOLANT (*) ENG. PRE HEAT AUTO WARM UP AIR FILTER (*) SECURITY ON CHECK ENGINE (*) ENGINE STOP (*) Illumination equipment Right front tool 24V 70W x1...
  • Page 24 INTRODUCTION Discharge volume 62 l/min (62.000 US gpm) Relief set pressure 20.6 MPa (2988.106 psi) Control valve and cylinder Control valve Quadruple spool + quintuple spool x 1 Model Operating method Hydraulic pilot type: Travel, swing, and operating machine Cylinder No.

  • Page 25: General Specification

    INTRODUCTION General specification Main data Operating weight 35830 kg (78991.63 lb) Engine output 200 kW (271.92 Hp) / 2000 RPM Performance Standard weight 21 kN (4720.988 lb) Swing speed 10.2 RPM Low speed 3.4 km/h (2.1127 mph) Travel speed High speed 5.4 km/h (3.3554 mph) Maximum pulling 263 kN (59124.75 lb) force...
  • Page 26 INTRODUCTION Fin type Wavy Fin pitch 1.75 mm (0.06890 in) Intercooler Fin type Wavy Fin pitch 2.5 mm (0.09843 in) Fuel cooler Fin type Wavy Fin pitch 2.0 mm (0.07874 in) Upper side work system Type Backhoe attachment Components, dimensions, working dimensions Standard bucket capacity Heaped 1.60 m³...
  • Page 27 INTRODUCTION Warning display and warning alarm * has warning alarm OVERHEAT (*) ALTERNATOR (*) ELEC PROBLEM (*) LOW FUEL (*) LOW OIL PRESS. (*) LOW COOLANT (*) ENG. PRE HEAT AUTO WARM UP AIR FILTER (*) SECURITY ON CHECK ENGINE (*) ENGINE STOP (*) Illumination equipment Right front tool 24V 70W x1...
  • Page 28 INTRODUCTION Discharge volume 62 l/min (62.000 US gpm) Relief set pressure 20.6 MPa (2988.106 psi) Control valve and cylinder Control valve Quadruple spool + quintuple spool x 1 Model Operating method Hydraulic pilot type: Travel, swing, and operating machine Cylinder No.

  • Page 29: General Specification - Main Equipment

    INTRODUCTION General specification - Main equipment Lower component Travel unit Manufacturer KYB Corporation Motor type Variable displacement piston motor Automatic 2-speed switchover with parking brake Intake amount 181.3 cm³/rev (11.06 in³/rev) Operating pressure 34.3 MPa (4975 psi) Operating flow 300 l/min (300.0000 US gpm) Brake torque 41.285 N·m (30 lb ft) min.
  • Page 30 INTRODUCTION Upper component Swing unit Swing motor assembly Swing motor Manufacturer Kawasaki Precision Machinery Ltd. Motor type Fixed displacement piston motor With parking brake Intake amount 180.1 cm³/rev (10.99 in³/rev) Operating pressure 30.4 MPa (4410 psi) Operating flow 300 l/min (300.0000 US gpm) Mechanical brake torque 1010.8 N·m (745.528 lb ft) min.
  • Page 31 INTRODUCTION Air cleaner (double element) Nippon Donaldson, Ltd. Manufacturer Element (outer) 12.7 m² Element (inner) 1.74 m² Weight 13 kg (28.6601 lb) Pre_cleaner Rain cap Manufacturer Nippon Donaldson, Ltd. Weight 0.4 kg (0.8818 lb) Pre-cleaner Nippon Donaldson, Ltd. Manufacturer Weight 3.5 kg (7.7162 lb) Pre-cleaner (auto-discharge type) Manufacturer...
  • Page 32 INTRODUCTION Maximum discharge volume 65 l/min (65.00 US gpm) (at 3.4 MPa (493.2 psi) 2000 RPM) 62 l/min (62.00 US gpm) (at 20.6 MPa (2988.0 psi) 2000 RPM) Control-related Control valve Manufacturer KYB Corporation Maximum flow 300 l/min (300.000 US gpm) (at 2000 RPM) Overload set pressure 27.4 MPa (3974 psi) boom down 39.2 MPa (5686 psi) other...
  • Page 33 INTRODUCTION Valve for left/right operations Kawasaki Heavy Industries, Ltd. Manufacturer Operating pressure 3.92 MPa (569 psi) Secondary pressure 0.64 - 2.45 MPa (92.8320 - 355 psi) primary short type 1,3 port 19 ° Operating angle 2,4 port 25 ° Weight 1.9 kg (4.1888 lb) Valve for travel operation Manufacturer...
  • Page 34 INTRODUCTION Travel remote control valve control diagram A. Secondary pressure [MPa (psi)] B. Push rod stroke [mm (in)] C. Pedal operating angle [deg.] Secondary pressure SMIL14CEX0423AB Option remote control valve control diagram A. Secondary pressure [MPa (psi)] B. Operating angle [deg.] Secondary pressure SMIL15CEX1698BB Cushion valve (heat circuit, with shuttle valve)
  • Page 35 INTRODUCTION Port D Backward left Port T Drain port G1/2 Port P Pilot port G1/4 Weight 55.5 kg (122.357 lb) Backhoe attachment Cylinder Boom cylinder Cylinder bore ∅ 145 mm (5.709 in) Rod diameter ∅ 100 mm (3.973 in) Maximum retracted length 2090 mm (82.283 in) Stroke 1495 mm (58.858 in)

  • Page 36: Weight

    INTRODUCTION Weight Divided Weight LPIL12CX00012GB Component name Weight Code Operating weight 34930 kg (77007.468 lb) Upper component (including counterweight and 15030 kg (33135.478 lb) turntable bearing) Counterweight 7420 kg (16358.300 lb) Lower component (with grouser shoe) 12030 kg (26521.610 lb) Main unit weight 27060 kg (59657.088 lb) Attachments...
  • Page 37 INTRODUCTION * Specified amount of water and lubricating oil are included. * The fuel tank is full. Stand alone part weight Component name Weight Travel unit (travel motor + drive sprocket) 501 kg (1104.516 lb) Take-up roller 174 kg (383.604 lb) Upper roller 42 kg (92.594 lb) Lower roller...

  • Page 38: Weight

    INTRODUCTION Weight Divided Weight LPIL12CX00012GB Component name Weight Code Operating weight 35830 kg (78991.629 lb) Upper component (including counterweight and 15370 kg (33885.050 lb) turntable bearing) Counterweight 7720 kg (17019.687 lb) Lower component (with grouser shoe) 12560 kg (27690.060 lb) Main unit weight 27940 kg (61597.156 lb) Attachments...
  • Page 39 INTRODUCTION * Specified amount of water and lubricating oil are included. * The fuel tank is full. Stand alone part weight Component name Weight Travel unit (travel motor + drive sprocket) 501 kg (1104.516 lb) Take-up roller 174 kg (383.604 lb) Upper roller 42 kg (92.594 lb) Lower roller...

  • Page 40: Dimension

    INTRODUCTION Dimension Standard arm [ 3.25 m (10.662 ft)] NOTE: Numbers are subject to change without notice due to design change or other reason. The diagrams give values that include the shoe lug height “a” [ 36 mm (1.417 in)]. SMIL15CEX5940FA 48024968 28/07/2016...
  • Page 41 INTRODUCTION Short arm [ 2.63 m (8.628 ft)] NOTE: Numbers are subject to change without notice due to design change or other reason. The diagrams give values that include the shoe lug height “a” [ 36 mm (1.417 in)]. SMIL15CEX5941FA 48024968 28/07/2016...

  • Page 42: Dimension

    INTRODUCTION Dimension Standard arm [ 3.25 m (10.662 ft)] NOTE: Numbers are subject to change without notice due to design change or other reason. The diagrams give values that include the shoe lug height “a” [ 36 mm (1.417 in)]. SMIL15CEX5942FA 48024968 28/07/2016...
  • Page 43 INTRODUCTION Short arm [ 2.63 m (8.628 ft)] NOTE: Numbers are subject to change without notice due to design change or other reason. The diagrams give values that include the shoe lug height “a” [ 36 mm (1.417 in)]. SMIL15CEX5943FA 48024968 28/07/2016...

  • Page 44: Conversion Factors

    INTRODUCTION Conversion factors Unit conversion rate - x → Gravitational unit SI unit ← ÷ - 9.807 4.448 kgf•cm 0.0981 N•m lbf•ft 1.356 N•m lbf•in 0.113 N•m kgf/cm 0.0981 0.1013 lbf/in 0.0069 mm Hg 133.3 in Hg 3386 kgf・m/s 0.00981 lbf•ft/s 0.00136 0.7355...
  • Page 45 INTRODUCTION Inches to millimeters 1/64 0.3969 17/64 6.7469 33/64 13.0969 49/64 19.4469 1/32 0.7938 9/32 7.1438 17/32 13.4938 25/32 19.8438 3/64 1.1906 19/64 7.5406 35/64 13.8906 51/64 20.2406 1/16 1.5875 5/16 7.9375 9/16 14.2875 13/16 20.6375 5/64 1.9844 21/64 8.3344 37/64 14.6844 53/64...
  • Page 46 INTRODUCTION Miles to kilometers miles miles 　 　 　 　 　 　 ---- 1.609 3.219 4.828 6.437 8.047 9.656 11.265 12.875 14.484 ---- 16.093 17.703 19.312 20.921 22.531 24.140 25.750 27.359 28.968 30.578 32.187 33.796 35.406 37.015 38.624 40.234 41.843 43.452 45.062 46.671...
  • Page 47 INTRODUCTION Square centimeters to square inches 　 　 　 　 　 　 ---- 　 0.155 0.310 0.465 0.620 0.775 0.930 1.085 1.240 1.395 ---- 1.550 1.705 1.860 2.015 2.170 2.325 2.480 2.635 2.790 2.945 3.100 3.255 3.410 3.565 3.720 3.875 4.030 4.185 4.340...
  • Page 48 INTRODUCTION Gallons (U.S) to liters U.S- U.S- .gal. .gal. 　 　 　 　 　 　 liters liters liters liters liters liters liters liters liters liters ---- 3.7853 7.5707 11.3560 15.1413 18.9266 22.7120 26.4973 30.2826 34.0680 ---- 37.8533 41.6386 45.4239 49.2093 52.9946 56.7799 60.5653 64.3506 68.1359 71.9213 10 102.203 105.989 109.774...
  • Page 49 INTRODUCTION Gallons (Imp.) to liters Imp- p.g- .gal. 　 　 　 　 　 　 liters liters liters liters liters liters liters liters liters liters ---- 　 4.5455 9.0909 13.6364 18.1818 22.7273 27.2727 31.8182 36.3636 40.9091 ---- 45.4545 50.0000 54.5455 59.0909 63.6364 68.1818 72.7273 77.2727 81.8182 86.3636 10 100.000 104.545 109.090...
  • Page 50 INTRODUCTION Kilograms to pounds 　 　 　 　 　 　 lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. ---- 2.205 4.409 6.614 8.819 11.023 13.228 15.432 17.637 19.842 ---- 22.046 24.251 26.456 28.660 30.865 33.069 35.274 37.479 39.683 41.888 44.093 46.297...
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