Page 1 ORIGINAL INSTRUCTIONS OPERATOR’S MANUAL E57C Mini Excavator Part number 90436686 edition English January 2021...
Page 2: Table Of Contents
Contents 1 GENERAL INFORMATION Note to the Owner ................1-1 Intended use.
Page 3 Dozer blade control lever ............. . 3-96 Rearward controls Battery disconnect switch .
Page 4 Shipping transport Handling the machine ..............5-5 Recovery transport Towing the machine .
Page 5 Swing gear ................6-38 Swing reduction gear .
Page 6 Throttle valve ................6-80 Fuel injectors .
Page 7 Quick coupling system - Hydraulic pin-grabber type ........9-48 Load handling .
Page 9: General Information
NEW HOLLAND CONSTRUCTION customer assistance is also available. Go to www.newholland.com You can obtain manuals on the operation, maintenance and repair of your machine from your NEW HOLLAND CON- STRUCTION Dealer. To ensure quick and efficient service, consult your NEW HOLLAND CONSTRUCTION Dealer for assistance in ordering the correct manuals for your machine.
Page 10: Intended Use
Operations that involve the use of hydraulic hammers are also possible. Other operations, such as moving suspended loads, are only possible if the specific variant approved by the NEW HOLLAND CONSTRUCTION is present. Using the excavator and its equipment for different operations, such as towing, transporting and lifting people, is considered inappropriate and is prohibited.
Page 11: Manual Scope And Required Training Level
Periodic service consists of activities that are necessary these activities may require appropriate facilities, techni- to maintain the expected life of the NEW HOLLAND CON- cal skills, and/or tools that NEW HOLLAND CONSTRUC- STRUCTION machine. These activities have defined in- TION does not supply with the machine.
Page 12 (or meet other applicable local age requirements). These persons must demonstrate the ability to operate All persons training to operate, or who will operate this and service the NEW HOLLAND CONSTRUCTION ma- NEW HOLLAND CONSTRUCTION machine should be chine in a correct and safe manner.
Page 13: Product Identification
A cooling system maintains the hydraulic fluid at normal operating temperature. SMIL16MEX0472EA When ordering parts, obtaining information, or seeking assistance, always supply your NEW HOLLAND CONSTRUC- TION dealer with the type and Product Identification Number (PIN) of your machine or accessories.
Page 14 1 - GENERAL INFORMATION Engine The figure aside shows the location of regulatory and safety labels on machine engine. SMIL16MEX3086BB ID label (A) This label is positioned on the cylinder head cover. SMIL16MEX1290AA Emission decal (B) The emission decal is positioned on the cylinder head cover and identifies which regulations the engine com- plies with.
Page 15 1 - GENERAL INFORMATION Roll Over Protective Structure ( ROPS) (1) Machine Models: (2) Product Part Number: (3) Maximum machine mass: (4) ISO compliant: SMIL18MEX0422AA Component serial numbers Hydraulic pump: Swing reduction gear: Travel reduction gears: Travel control valve: Attachment control valve: Swing control valve:...
Page 16: Operator's Manual Storage On The Machine
1 - GENERAL INFORMATION Operator's manual storage on the machine Always keep the manual in the location provided for that purpose (in the pocket located in the rear side of the op- erator’s seat or in the storage compartment located in the rear side of the cab).
Page 17: Machine Orientation
1 - GENERAL INFORMATION Machine orientation The terms "Right-hand", "Left-hand", "Front" and "Rear" are used in this manual to indicate the sides as they are seen from the operator's seat when the travel motors are positioned at the rear and the operator is facing the direc- tion in which the machine advances (forward).
Page 18: Machine Components
1 - GENERAL INFORMATION Machine components Standard version SMIL16MEX0470FB Bucket Oil cooler Bucket tooth Radiator Engine Tool box Swing motor 10. Main pump Fuel tank 11. Hydraulic center joint Hydraulic oil tank 12. Main control valve 1-10...
Page 19 1 - GENERAL INFORMATION SMIL16MEX0471FB 13. Bucket control rod 23. Muffler 24. Counterweight 14. Bucket control link 15. Side cutter 25. Travel motor 16. Bucket cylinder 26. Sprocket 17. Dipper 27. Upper roller 18. Dipper cylinder 28. Lower roller 19. Boom 29.
Page 20 1 - GENERAL INFORMATION Angle blade version SMIL20MEX0405FB Bucket Radiator Bucket tooth Engine Tool box 10. Main pump Swing motor 11. Hydraulic center joint Fuel tank 12. Main control valve Hydraulic oil tank 13. Angle blade cylinder Oil cooler 1-12...
Page 21 1 - GENERAL INFORMATION SMIL20MEX0398FB 24. Counterweight 14. Bucket control link 15. Side cutter 25. Travel motor 16. Bucket cylinder 26. Sprocket 17. Dipper 27. Upper roller 18. Dipper cylinder 28. Lower roller 19. Boom 29. Track 20. Boom cylinder 30.
Page 22: Emissions Overview
1 - GENERAL INFORMATION Emissions overview YANMAR CO., LTD. EMISSION CONTROL SYSTEM WARRANTY - USA ONLY Your Warranty Rights and Obligations: The California Air Resources Board (CARB), the United State Environmental Protection Agency (EPA) and YANMAR CO., LTD. hereafter referred to as YANMAR, are pleased to explain the emission control system warranty on your 2016, 2017, or 2018 model year industrial compression-ignition engine.
Page 23 1 - GENERAL INFORMATION Any replacement part which is functionally identical to the original equipment part in all respects may be used in the maintenance or repair of your engine, and shall not reduce YANMAR’s warranty obligations. Add-on or modified parts that are not exempted may not be used.
Page 24 1 - GENERAL INFORMATION What the Emergency Stationary Type Engine Owner must Do: The engines for emergency stationary type generators certified by Federal Law (40 CFR Part60) are limited to emer- gency use only, and the operation for maintenance checks and verification test for functions is required. The total operating hours for maintenance and verification test for functions should not exceed 100 hours per year.
Page 25: Safety Information
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
Page 26: Safety Rules - Utility Precautions
2 - SAFETY INFORMATION Safety rules - Utility precautions Call all utility companies before you perform YOU MUST FOLLOW safety precautions when you work near buried utility lines. any machine operation During operation, it is likely that you will be working After you locate any buried utility lines, carefully dig a hole around or near buried utility lines that may include, but to the utility line by hand and/or with automatic vacuum...
Page 27: Safety Rules
2 - SAFETY INFORMATION Safety rules General safety rules Use caution when you operate the machine on slopes. Make sure that all guards and shields are in good con- Raised equipment, full tanks and other loads will change dition and properly installed before you operate the ma- the center of gravity of the machine.
Page 28 2 - SAFETY INFORMATION Unsupported hydraulic cylinders can lose pressure and coolant can spray out if you remove a cap while the sys- drop the equipment, causing a crushing hazard. Do not tem is hot. Allow the system to cool before you remove leave equipment in a raised position while parked or dur- the cap.
Page 29 2 - SAFETY INFORMATION Antidote (internal) : Drink large quantities of water or milk. Keep out of reach of children and other unauthorized per- Do not induce vomiting. Seek medical attention immedi- sons. ately. Seat belts Seat belts must be worn at all times. •...
Page 30 2 - SAFETY INFORMATION Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible. Hazardous chemicals If you are exposed to or come in contact with hazardous MSDS, and on manufacturer containers, as well as the in- chemicals you can be seriously injured.
Page 31 2 - SAFETY INFORMATION Maintain a three-point contact with steps, ladders, and Do not use the controls or accessories as hand-holds handholds. when you enter or exit the cab. Never mount or dismount from a moving machine. Working at heights When the normal use and maintenance of the machine •...
Page 32 NEW HOLLAND CONSTRUCTION, make weight, swing bearing, and operator's compartment. In sure the diameter of the pins and the width between the event of problems, consult your NEW HOLLAND the bucket lugs meet the dimensions needed to fit the CONSTRUCTION Dealer.
Page 33 2 - SAFETY INFORMATION • The working area of the end attachment that is mounted • In the event of an operating problem or failure, move may interfere with the machine. Interference may be the machine to a safe place, lower the attachment to the caused due to the type of end attachment or installa- ground, shut down the engine, and remove the ignition tion of parts such as a cab guard.
Page 34 • Before commencing any work on the machine, place a by NEW HOLLAND CONSTRUCTION and in accor- "Do not operate" tag on the right-hand control arm. dance with the instructions, disconnect the batteries, disconnect the alternator B+ and D+ terminal wires, •...
Page 35 2 - SAFETY INFORMATION Using an Implement other than a bucket • When using a special implement (hydraulic breaker, cutter crusher etc.), refer to the operator's manual pro- vided with the implement. Implement operation and maintenance • For the implement operation and maintenance, refer to the operator's manual provided with the implement.
Page 36: Ecology And Environment
CONSTRUCTION strongly recommends that you return ble to your country, and make sure that you understand all used batteries to a NEW HOLLAND CONSTRUCTION this legislation. Where no legislation exists, obtain in- dealer, who will dispose of the used batteries or recycle formation from suppliers of oils, filters, batteries, fuels, the used batteries properly.
Page 37: Hand Signals
2 - SAFETY INFORMATION Hand signals When operating the machine, always work with a signalman when you carry out tasks that require fine control and/or require you to work in areas with poor or impaired visibility. Make sure that you and the signalman understand the signals to be used.
Page 38 2 - SAFETY INFORMATION Stop Lower load or tool Wave one hand back and forth. PDE0006TBP1 PDE0005ATBP1 Slowly raise the load or tool Emergency stop Wave hands back and forth. PDE0007ATBP1 Slowly lower the load or tool PDE0005TBP1 Raise load or tool PDE0007TBP1 PDE0006ATBP1 2-14...
Page 39 2 - SAFETY INFORMATION Turn machine left (swing load left) Lower tool To stop movement, stop moving hand and clench fist. PDE0009TBP1 PDE0008ATBP1 Lift boom Turn machine right (swing load right) To stop movement, stop moving hand and clench fist. PDE0010ATBP1 Lower boom PDE0008TBP1...
Page 40 2 - SAFETY INFORMATION Retract dipper Fill tool PDE0012ATBP1 PDE0011ATBP1 Empty tool Extend dipper PDE0012TBP1 PDE0011TBP1 2-16...
Page 41: Safety Signs
Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part you or your NEW HOLLAND CONSTRUCTION dealer replaces, make sure that you or your NEW HOLLAND CONSTRUCTION dealer install the safety sign on the new part. See your NEW HOLLAND CONSTRUCTION dealer for replacement safety signs.
Page 42 2 - SAFETY INFORMATION Sign positions When you replace a safety sign or other machine decal, make sure you position it as shown below. SMIL16MEX0477GA A. Cab inside - Right-hand D. Console box - Left-hand B. Cab inside - Left-hand E.
Page 43 2 - SAFETY INFORMATION (1) Fuel tank CAUTION Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.
Page 44 2 - SAFETY INFORMATION (2) Batteries WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. An- tidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk.
Page 45 2 - SAFETY INFORMATION (4) Lifting location Location: this signs are located on the boom and on the dozer blade. Quantity: 4 Part number: 91M8-05110 This sign shows the location where a sling is attached to handle the excavator. Never use any location other than the lifting location that this sign shows.
Page 46 2 - SAFETY INFORMATION (7) Keep out of work range of upper structure DANGER Avoid injury! Keep clear of the swing area. Ensure that any person near the working site is outside the swing area before you start or operate the ma- chine.
Page 47 2 - SAFETY INFORMATION (8B) Engine access door support caution - High pressure hoses and radiator WARNING Burn hazard! Before performing any service on the hy- draulic system, you must allow it to cool. Hydraulic fluid temperature should not ex- ceed 40 °C (104 °F).
Page 48 2 - SAFETY INFORMATION (8C) Engine access door support caution - Hot surfaces WARNING Burn hazard! Exhaust surfaces are hot! Always wear pro- tective gloves when cleaning or working on the muffler, catalytic converter, or exhaust stack. Failure to comply could result in death or se- rious injury.
Page 49 2 - SAFETY INFORMATION (10) Danger electric line - Interference with attachments WARNING Fold zone! The booms may hit the cab when folding. Use extra care during manual boom folding and unfolding. Failure to comply could result in death or se- rious injury.
Page 50 2 - SAFETY INFORMATION (12) Warning front window Location: this sign is located on the front window of the cab. Quantity: 1 Part number: 91M9-07150 Be careful that the front window may be promptly closed. SMIL20MEX0671AA (13) Instructional sign for air conditioning filter Location: this sign is located on the lower side of the op- erator’s seat base.
Page 51 2 - SAFETY INFORMATION (15) Machine control pattern WARNING Avoid injury! Inspect the work area or job site to make sure that machine operation can be done safely. Confirm that the lever operation is the same as indicated on the control pattern labels. If not, immediately change the machine control pattern or the label displayed to match the ma- chine control pattern.
Page 52 2 - SAFETY INFORMATION (17) Hydraulic oil WARNING Burn hazard! Before performing any service on the hy- draulic system, you must allow it to cool. Hydraulic fluid temperature should not ex- ceed 40 °C (104 °F). Failure to comply could result in death or se- rious injury.
Page 53 2 - SAFETY INFORMATION (19) Frame general warning Location: this sign is located on the right-hand side win- dow of the cab. Quantity: 1 Part number: 91M9-04111 This sign warns you to refill the recommended hydraulic oil up to the specified level. When lifting the excavator, ensure that the wire rope is proper size.
Page 54 This sign warns that accumulator is filled with high pres- sure gas so that near-by fire activity or welding is pro- hibited. Only trained service technicians should service or repair of the accumulator. See your NEW HOLLAND CONSTRUCTION dealer. (23) Battery position Location: this sign is located on the right–hand side of the...
Page 55 2 - SAFETY INFORMATION (24) Ultra low sulfur fuel Location: this sign is located on the left–hand side of the fuel filler neck. Quantity: 1 Part number: 98Q6-07390 This sign indicates to use ultra low sulfur fuel only (sulfur content < 15 ppm). SMIL19MEX0712AA (25) Emergency exit WARNING...
Page 56 2 - SAFETY INFORMATION (27) Dozer blade operation Location: this sign is located on the right-hand console box. Quantity: 1 Part number: 91M9-07391 This sign describes the blade operations. SMIL16MEX0010AA (28) Beacon light Location: this sign is located on the rear outside of the cab.
Page 57 2 - SAFETY INFORMATION (31) Grease point Location: this sign is located in front of the upper struc- ture, close to the grease points. Quantity: 1 Part number: • 91M8-04130 • 91M8-04140 This sign indicates the location of the following grease points: SMIL20MEX0620AA •...
Page 58 2 - SAFETY INFORMATION (33) Battery disconnect switch Location: this sign is located behind the operator seat, next to the battery disconnect switch. Quantity: 1 Part number: 9KM9-07210 This sign warns to read the operator's manual before dis- connect the battery. SMIL16MEX0942AA (34) Break the glass to exit Location: these signs are located on the rear window.
Page 59 This sign shows the location of fire extinguisher. In case of emergency, use the fire extinguisher and first aid kit ready for emergencies such as fires or accidents. Please contact your NEW HOLLAND CONSTRUCTION dealer to obtain the fire extinguisher. SMIL18MEX0101AA...
Page 60 2 - SAFETY INFORMATION (41) Biodegradable hydraulic oil Location: this sign is located on the hydraulic tank. Quantity: 1 This sign indicates that the vehicle can use biodegradable hydraulic oil. SMIL19MEX0729AA (42) Lashing point sign Location: this signs are located on the under-carriage. Quantity: 2 Part number: 91N6-05120 This sign shows the coupling location when the machine...
Page 61: Controls And Instruments
3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform Door and steps Cab door CAUTION Pinch hazard! Be careful not to get your hand, clothes, etc. caught in the door when closing it. Failure to comply could result in minor or moderate injury.
Page 62 3 - CONTROLS AND INSTRUMENTS The door can be latched in completely open position. To latch and unlatch the door, operate the lever (3). NOTICE: do not leave the door half open. Fix it in a latched position. Before performing work with the door open, lock it securely.
Page 63: Operator's Seat
3 - CONTROLS AND INSTRUMENTS Operator's seat Operator's seat In order to operate the machine correctly and with maximum efficiency and comfort, adjust the seat to suit the weight and size of the operator. Fore and aft adjustment • Pull the lever (A). •...
Page 64 3 - CONTROLS AND INSTRUMENTS Armrest angle adjustment To adjust the armest operate the push-button (D) to the right and to the left. SMIL16MEX0697AA Headrest adjustment • The headrest (E) can be adjusted upwards or down- wards and backwards or forwards. SMIL16MEX0697AA Weight adjustment •...
Page 65 3 - CONTROLS AND INSTRUMENTS Seat heater Press the switch (H) to turn on/off the seat heater. • (I) position: seat heater ON. • (O) position: seat heater OFF. SMIL16MEX0697AA Seat and console box adjustment Use the lever (J) to move the seat and the console box in order to fit the contours of the operator’s body.
Page 66: Forward Controls
3 - CONTROLS AND INSTRUMENTS Forward controls Forward controls WARNING Unexpected machine movement! Pilot controls have two different machine control patterns. Before you operate the machine, check which pattern is active. Failure to comply could result in death or serious injury. W1577A This machine is equipped with a pattern change valve that allows the operator to select between the “...
Page 67 3 - CONTROLS AND INSTRUMENTS Right-hand control lever: 5. The boom lowers. 6. The boom raises. 7. The bucket retracts (filling). 8. The bucket extends (dumping). NOTE: the speed of movement of the boom or the bucket depends on the control lever tilt angle. In the intermediate position two movements can be obtained simultaneously.
Page 68 3 - CONTROLS AND INSTRUMENTS Pattern: A type Left-hand control lever: 1. The boom lowers. 2. The boom raises. 3. The upper structure swings to the left-hand side. 4. The upper structure swings to the right-hand side. NOTE: the speed of movement of the arm or the swing depends on the control lever tilt angle.
Page 69 3 - CONTROLS AND INSTRUMENTS Right-hand control lever: 5. The dipper arm extends. 6. The dipper arm retracts. 7. The bucket retracts (filling). 8. The bucket extends (dumping). NOTE: the speed of movement of the boom or the bucket depends on the control lever tilt angle. In the intermediate position two movements can be obtained simultaneously.
Page 70 3 - CONTROLS AND INSTRUMENTS Travel control levers and pedals The travel control levers and pedals are used to move the machine. (N): neutral. (a) + (b): machine moves forward. (c) + (d): machine moves backward. (b) + (c): opposite simultaneous rotation of the tracks with consequent counterclockwise rotation of the machine around its center axis.
Page 71 3 - CONTROLS AND INSTRUMENTS Boom swing pedal This pedal is used to swing the boom to the right-hand and left-hand direction. Press the pedal to rearward (1) to swing the boom to the right-hand direction. Press the pedal to forward (2) to swing the boom to the left-hand direction.
Page 72: Windshield
3 - CONTROLS AND INSTRUMENTS Windshield CAUTION Pinch hazard! Make sure you correctly follow the instructions in this manual when handling the windshield. If you do not handle the windshield correctly, it could slip and injure your fingers or hands. Failure to comply could result in minor or moderate injury.
Page 73: Left-Hand Side Controls
3 - CONTROLS AND INSTRUMENTS Left-hand side controls Left-hand side controls SMIL16MEX3222FB (1) Safety lock lever (refer to page 3-15) (5) Radio (refer to page 3-20) (2) Left-hand control lever (refer to page 3-6) (6) Emergency exit hammer (refer to page 3-31) (3) Air–conditioning control panel (refer to page 3-16) (7) Hydraulic quick coupling system switch (optional) (4) Horn switch.
Page 74 3 - CONTROLS AND INSTRUMENTS Hydraulic quick coupling system switch (op- tional) The hydraulic quick coupling system switch (7) is used to engage or disengage the hydraulic quick coupling system. This switch has a toggle (A) for preventing erroneous switch operation. Pull up the toggle (A) in the direction of the arrow to use the switch.
Page 75: Safety Lock Lever
3 - CONTROLS AND INSTRUMENTS Safety lock lever WARNING Unexpected machine movement! When you must leave the operator’s seat, always place the safety lever in the LOCKED position. If the safety lever is unlocked and the control lever is moved unexpectedly, a serious accident could result. Failure to comply could result in death or serious injury.
Page 76: Heating, Ventilation, Or Air-Conditioning Control
3 - CONTROLS AND INSTRUMENTS Heating, ventilation, or air-conditioning control SMIL16MEX0501EA OFF push-button MODE push-buttons AUTO push-button Fresh air push-button Air–conditioning A/C push-button Air recirculation push-button Fan speed push-button Display Temperature control push-buttons 1. OFF push-button The push-button (1) is for turning the system On or Off. NOTE: when the system is turned On it will operate at the same setting as the one selected previously.
Page 77 3 - CONTROLS AND INSTRUMENTS 3. Air–conditioning A/C push-button NOTE: operate the air conditioning system at least once a week, if only for a short time. NOTE: when using the air conditioning, it is essential for all the operator's compartment windows, the windshield and the cab door to be kept closed.
Page 78 3 - CONTROLS AND INSTRUMENTS 6. MODE push-button The push-button (6) beeps and displays the symbol on the display corresponding to the following modes: vent, vent/foot, foot, foot/defrosting, vent. When the defrosting switch is in ON position, the fresh air/recirculation air push-button turns to fresh air mode and the air conditioning system turns ON.
Page 79 3 - CONTROLS AND INSTRUMENTS Self-check function The air-conditioning panel can perform an automatic self-check for system errors. To perform the automatic self-check, press the air recirculation push-button five times within two seconds while press- ing the AUTO switch. All symbols of the display blink five times. If no errors are detected, the panel returns to normal operation.
Page 80: Radio
3 - CONTROLS AND INSTRUMENTS Radio SMIL17MEX3035FA (1) Power and volume knob (7) UP/DOWN track buttons (2) Audio selection knob, file search and (SEL) button (8) USB function (3) MODE button / Audio mute / Radio button (9) Auxiliary (AUX IN) function (4) UP/DOWN radio seek buttons (10) Liquid Crystal Display (LCD) screen (5) Pre-set memory buttons...
Page 81 3 - CONTROLS AND INSTRUMENTS General Area selection To select an area, press and hold related buttons at FM1 band for about 3 seconds. • USA Area: press and hold MODE (3) and 1DIS (5) but- tons for 3 s. •...
Page 82 3 - CONTROLS AND INSTRUMENTS Clock adjustment With CLOCK ON selected, press button (A) again af- ter CLOCK ON display, the hour will blink, turn knob (A) right-hand or left-hand to adjust hour. Simply press button (A) again, the minute will blink, turn knob (A) to adjust minute.
Page 83 3 - CONTROLS AND INSTRUMENTS BALANCE control To adjust the left-hand/right-hand speaker balance, first select the BALANCE mode by pressing the SEL button (A) until the BAL indication appears on the LCD screen (B). Within 5 s of choosing the BALANCE mode, turn the se- lection knob (B) right-hand/left-hand to adjust the BAL- ANCE as desired.
Page 84 3 - CONTROLS AND INSTRUMENTS Beep control To adjust the BEEP control, first select the BEEP mode by pressing the button (A) repeatedly until the BEEP indication appears on the LCD screen (B). Turn the selection knob (A) right-hand/left-hand to se- lect the activate BEEP 2ND or BEEP ON or deactivate BEEP OFF.
Page 85 3 - CONTROLS AND INSTRUMENTS (4) UP/DOWN radio seek buttons To automatically select a radio station, momentarily press the up tune seek button (A) or down tune seek button (B). SMIL17MEX2806AA (5) Pre-set memory buttons 1. Pre-set memory button 1, DISP ID3 v2 display 2.
Page 86 3 - CONTROLS AND INSTRUMENTS (6) Pre-set scan (SCAN) / Best Station Mem- ory (BSM) button Pre-set scan (SCAN). Press the SCAN button (A) momentarily to scan the 6 pre-set station stored the memories on each band (AM/FM). The unit will stop at each pre-set station (the pre-set number on the LCD screen will flash during pre-set scan operation) and remain on the selected frequency.
Page 87 3 - CONTROLS AND INSTRUMENTS USB player (8) USB function Open the cover (A) of the USB port, connect a USB device and push the MODE button (B) to switch the USB mode if you want to listen to MP3 files stored in a USB device. The radio will play automatically MP3 files in the USB de- vice while the LCD screen will show “READING USB”.
Page 88 3 - CONTROLS AND INSTRUMENTS MP3 directory/file searching The DIR- button (A) and the DIR+ button (B) are used to select a particular directory and file. Press simply DIR- / DIR+ buttons to select the previous / next directory (if available in the device). Turn right-hand / left-hand the selection knob (C) to search the directory.
Page 89 3 - CONTROLS AND INSTRUMENTS File scan (SCAN) During USB play, press SCAN button (A) to play the first 10 s of each track. When a desired file is reached, press SCAN button (A) again to cancel the function. The unit will then play the selected file. NOTE: in case of playing MP3 file, when the SCAN button is pressed and held for longer than 2 s, the SCAN mark will blink on the LCD screen and all files in the selected...
Page 90 3 - CONTROLS AND INSTRUMENTS (9) Auxiliary function (AUX IN) If you want to listen to music from an external audio de- vice, open the cover (A) of the AUX IN function, connect the external audio device using the AUX cable 3,5 mm an push the MODE button (B) to switch the AUX IN mode.
Page 91: Emergency Exit Hammer
Only in case of emergency, use the installed safety ham- mer (1) for breaking the windshield of the cab, and then exit carefully. Consult your NEW HOLLAND CONSTRUCTION dealer for windshield installation. NOTICE: do not break the windshield of the cab except when it is absolutely necessary, such as to escape in an emergency.
Page 92: Right-Hand Side Controls
3 - CONTROLS AND INSTRUMENTS Right-hand side controls Right-hand side controls SMIL16MEX0498FA (1) Beverage can holder (11) Cigarette lighter and 12 V power supply socket: the device is active with the starter key in ON position, or (2) Starter switch while the engine is running.
Page 93 (2) ON: contact, all the systems of the machine operate. The buzzer sounds for 1 s. NOTICE: if this alarm does not sound, the electric cir- cuit is abnormal. Contact the NEW HOLLAND CON- STRUCTION dealer for inspection and maintenance. (3) START: engine ignition.
Page 94 3 - CONTROLS AND INSTRUMENTS Cab light push–button Press the push–button (D) to turn on the cab light and the pilot light on the panel. Press again the push–button (D) to turn off the cab light and the pilot light on the panel. SMIL16MEX0506AA Rotating beacon push-button (optional) Press the beacon push-button (E) to activate the beacon...
Page 95 3 - CONTROLS AND INSTRUMENTS Wiper switch Press the wiper switch (A) to activate the wiper. NOTE: wiper motor does not operate with the windshield opened. SMIL19MEX0272AA Washer switch Press the washer switch (B) to activate the washer. The washer liquid is sprayed and the wiper is operative only while the switch is pressed.
Page 96 3 - CONTROLS AND INSTRUMENTS (1) Position ISO To operate in ISO type pattern, put the pattern change switch in the ISO position (1) by sliding the safety button (3) and then push the button to the ISO side. SMIL19MEX0273AA (2) Position A To operate in A type pattern, put the pattern change switch in the A position (2) by sliding the safety button (3) and...
Page 97 3 - CONTROLS AND INSTRUMENTS (2) OFF position This position (2) activates an automatic regeneration of the DPF system. SMIL16MEX0509AA (3) Manual regeneration position This position (3) activates a manual regeneration of the DPF system when the machine is in the following conditions: •...
Page 98: Engine Speed Control
3 - CONTROLS AND INSTRUMENTS Engine speed control The engine speed control knob (1) is used to increase or decrease the rotation speed of engine (RPM). • Turn the lever clockwise (A) to increase engine RPM. • Turn the lever counterclockwise (B) to decrease engine RPM.
Page 99: Instrument Cluster
3 - CONTROLS AND INSTRUMENTS Instrument cluster Before serial number 0140 The instrument cluster consists of a Liquid Crystal Display (LCD) screen and switches as shown below. The LCD warns the operator in case of abnormal machine operation or conditions for the appropriate operation and inspection.
Page 100 3 - CONTROLS AND INSTRUMENTS 1. GAUGES Operation screen When you first turn starting switch ON, the operation screen will appear. (A): Default menu (A type) (B): Option (B type) (C): Option (C type) NOTE: operation screen can be selected by the screen type menu of the display.
Page 101 NOTICE: if the gauge indicates the red range or light turns ON in red even though the machine is on the normal con- dition, consult your NEW HOLLAND CONSTRUCTION dealer. (4) Hydraulic oil temperature gauge The hydraulic oil temperature gauge indicates the temper- ature of the hydraulic oil.
Page 102 3 - CONTROLS AND INSTRUMENTS 2. WARNING LIGHTS SMIL18MEX0949FB (A) Previous page button (8) Stop engine warning light (B) Next page button (9) Air cleaner warning light (1) Emergency warning light (10) Overload warning light (2) Battery charging warning light (11) Diesel Particulate Filter (DPF) warning light (3) Fuel level warning light (12) High Exhaust System Temperature (HEST) warning...
Page 103 3 - CONTROLS AND INSTRUMENTS (1) Emergency warning light This light appears and the buzzer sounds when one of the following conditions occur: • Engine coolant overheating (over 115 °C (239 °F)) • Hydraulic oil overheating (over 105 °C (221 °F)) •...
Page 104 Also, this light pops up when the level of the DPF soot is high. SMIL16MEX3094AA (8) Stop engine warning light If the light turns ON, stop the engine immediately and check the engine. Check the fault codes on the instrument cluster. NOTE: please contact your NEW HOLLAND CON- STRUCTION dealer. SMIL16MEX3094AA 3-44...
Page 105 3 - CONTROLS AND INSTRUMENTS (9) Air cleaner warning light This light turns ON when the filter of air cleaner is clogged. Check and clean the filter or replace it. SMIL16MEX3094AA (10) Overload warning light (Optional) When the machine is overload, the overload warning light turns ON if the overload switch is ON position.
Page 106 • Engine power may be reduced level automatically (soot medium) • Engine power and speed will be reduced automatically High soot level • Initiate a manual regeneration, refer to page6-83 • Stop the engine immediately. Stop • Please contact your NEW HOLLAND CONSTRUCTION dealer. 3-46...
Page 107 3 - CONTROLS AND INSTRUMENTS WARNING Fire hazard! During the particulate matter catalyst forced regeneration process the exhaust stack and fixed hood area becomes extremely hot. Park the machine outside and away from com- bustible or highly flammable material. Failure to comply could result in death or se- rious injury.
Page 108 3 - CONTROLS AND INSTRUMENTS 3. PILOT LIGHTS SMIL19MEX0634FA (A) Previous page button (3B) Auto idle status pilot light (B) Next page button (4) Maintenance pilot light (1) Power mode pilot light (5) Warming up pilot light (2) Travel mode pilot light (6) Option attach function light (3A) Auto idle mode pilot light (7) Preheat pilot lamp...
Page 109 3 - CONTROLS AND INSTRUMENTS (4) Maintenance pilot light This light is ON when the consuming parts are needed to change or replace. It means that the change or replacement interval of the consuming parts remains below 30 h. Check the message in maintenance information of main menu.
Page 110 3 - CONTROLS AND INSTRUMENTS 4. SWITCHES SMIL16MEX3096FA (1) Power mode switch (A) Power mode pilot light (2) Selection knob (B) Travel speed pilot light (3) Auto idle/Buzzer stop switch (C) Auto idle pilot light (4) Travel speed switch (D) Main menu quick touch button (5) Escape (previous menu)/Rear camera NOTE: when press the switch, the relevant pilot lights are displayed on the LCD.
Page 111 3 - CONTROLS AND INSTRUMENTS (2) Selection knob This knob is used to select or change the menu and the input value. Knob pushing (or main menu quick touch button (D) pushing) • Long (more than 2 s): return to the operation screen •...
Page 112 3 - CONTROLS AND INSTRUMENTS 5. MAIN MENU SMIL16MEX3098FA (A) Operation screen (Default type, or optional B type, or optional C type) (B) Main menu screen (C) Sub menu screen To select the main menu screen (B) from the operation screen (A), push the selection knob or the main menu quick touch button M.
Page 113 3 - CONTROLS AND INSTRUMENTS Main menu Sub menu Description Monitoring (A) Active fault – Machine MCU (B) Active fault – Engine (C) Logged fault – Machine MCU (C) Logged fault – Engine ECU (D) Monitoring (Analog) Machine information (E) Monitoring (Digital) Switch status (F) Monitoring (Digital) Output status...
Page 114 3 - CONTROLS AND INSTRUMENTS SMIL16MEX0524EA (B) Active fault – Engine The active faults of engine ECU can be checked by this menu. SMIL16MEX0525EA (C) Logged fault – Machine/Engine The logged faults of the MCU or engine ECU can be checked by this menu. (Only for the service person). SMIL16MEX0526EA (D) Monitoring (Analog) The machine status such as the engine RPM, the oil temperature, the voltage, the pressure, etc.
Page 115 3 - CONTROLS AND INSTRUMENTS SMIL16MEX0527EA (E) Monitoring (Digital) The switch status can be confirmed by this menu. A blue light confirms the selection of the activated switches. SMIL16MEX0528EA (F) Monitoring (Digital) The output status can be confirmed by this menu. A blue light confirms the selection of the output status. 3-55...
Page 116 3 - CONTROLS AND INSTRUMENTS (2) MANAGEMENT SMIL16MEX0529EA (A) ESL mode setting and (B) Change password For more information about ESL mode setting and change password, refer to page 4-1. SMIL18MEX0092EA (C) Option attach Three kinds of option attachments can be selected by this menu: A.
Page 117 3 - CONTROLS AND INSTRUMENTS SMIL16MEX0531EA (D) Maintenance information • Elapse: maintenance elapsed time • Interval the change or replace interval can be changed in the unit of 50 h • History-hour: maintenance replacement history • Replacement: the elapsed time will be reset to zero (0) SMIL16MEX0532EA (E) Machine information This menu confirms the identification of the cluster, the MCU, the engine and the machine.
Page 118 ○ Option: in this case RPM selected by the operator remain unchanged, independently by the machine operations. NOTE: to access the Service Menu selection, a password is needed. Please, refer to your NEW HOLLAND CONSTRUCTION dealer for further information.
Page 119 3 - CONTROLS AND INSTRUMENTS (3) DISPLAY SMIL16MEX0535EA (A) Clock The first line has three spots (****-**-**) that represent Year/Month/Day each. The second line shows the current time. (AM or PM, 0:00 to 12:59) SMIL16MEX0536EA (B) Screen type The screen type (A, B, or C) of the LCD can be selected by this menu. 3-59...
Page 120 3 - CONTROLS AND INSTRUMENTS SMIL16MEX3099FA (C) Brightness setting A. Manual (1st – 10th step) C. Auto (time) B. Auto (day/night) If "Auto" is chosen, the brightness for day and night can be differently set up. Also, users can define which day time interval.
Page 121 3 - CONTROLS AND INSTRUMENTS SMIL16MEX0539EA (E) Language User can select preferable language and all displays are changed to the selected language. SMIL16MEX0540FA (F) Calibration When touch awareness goes wrong, use this function. Fall in the next step if you touch the middle point of cross with fingernail.
Page 122 3 - CONTROLS AND INSTRUMENTS (4) UTILITIES SMIL16MEX0541EA (A) Camera setting Three cameras can be installed on the machine and the display order can be set by this menu. If the machine is not equipped with the camera, this menu is not used. SMIL16MEX0542EA In the operation screen, if the ESC/CAM switch is pushed, the rear view camera is displayed or stopped.
Page 123 3 - CONTROLS AND INSTRUMENTS You can only control in this mode screen. SMIL16MEX0544EA (C) Video Play MP4 or codec file of an external hard disk through the USB port. The cluster has three different external connections ports available. These are located on the left-hand side of the cluster, and them are: •...
Page 124 3 - CONTROLS AND INSTRUMENTS 6. COMMUNICATION ERROR AND LOW VOLTAGE WARNING POP-UP Communication error pop-up This communication error pop-up appears on the instru- ment cluster when there is a communication error with the MCU. This communication error pop-up appears only in the op- eration screen.
Page 125 3 - CONTROLS AND INSTRUMENTS Instrument cluster After serial number 0139 The instrument cluster consists of a Liquid Crystal Display (LCD) screen and switches as shown below. The LCD warns the operator in case of abnormal machine operation or conditions for the appropriate operation and inspection.
Page 126 3 - CONTROLS AND INSTRUMENTS 1. GAUGES Operation screen When you first turn starting switch ON, the operation screen will appear. (A): Default menu (A type) (B): Option (B type) (C): Option (C type) NOTE: operation screen can be selected by the screen type menu of the display.
Page 127 NOTICE: if the gauge indicates the red range or light turns ON in red even though the machine is on the normal con- dition, consult your NEW HOLLAND CONSTRUCTION dealer. (4) Hydraulic oil temperature gauge The hydraulic oil temperature gauge indicates the temper- ature of the hydraulic oil.
Page 128 3 - CONTROLS AND INSTRUMENTS 2. WARNING LIGHTS SMIL19MEX0628FB (A) Previous page button (8) Stop engine warning light (B) Next page button (9) Air cleaner warning light (1) Emergency warning light (10) Overload warning light (2) Battery charging warning light (11) Diesel Particulate Filter (DPF) warning light (3) Fuel level warning light (12) High Exhaust System Temperature (HEST) warning...
Page 129 3 - CONTROLS AND INSTRUMENTS (1) Emergency warning light This light appears and the buzzer sounds when one of the following conditions occur: • Engine coolant overheating (over 115 °C (239 °F)) • Hydraulic oil overheating (over 105 °C (221 °F)) •...
Page 130 If the light turns ON, stop the engine immediately and check the engine. Full-screen warning pop-up is shown to warn you. Check the fault codes on the instrument cluster. NOTE: please contact your NEW HOLLAND CON- STRUCTION dealer. SMIL19MEX0629FA 3-70...
Page 131 3 - CONTROLS AND INSTRUMENTS (9) Air cleaner warning light This light turns ON when the filter of air cleaner is clogged. Full-screen warning pop-up is shown to warn you. Check and clean the filter or replace it. SMIL19MEX0629FA (10) Overload warning light (Optional) When the machine is overload, the overload warning light turns ON if the overload switch is ON position.
Page 132 • Engine power may be reduced level automatically (soot medium) • Engine power and speed will be reduced automatically High soot level • Initiate a manual regeneration, refer to page • Stop the engine immediately. Stop • Please contact your NEW HOLLAND CONSTRUCTION dealer. 3-72...
Page 133 3 - CONTROLS AND INSTRUMENTS WARNING Fire hazard! During the particulate matter catalyst forced regeneration process the exhaust stack and fixed hood area becomes extremely hot. Park the machine outside and away from com- bustible or highly flammable material. Failure to comply could result in death or se- rious injury.
Page 134 3 - CONTROLS AND INSTRUMENTS 3. PILOT LIGHTS SMIL19MEX0630FA (A) Previous page button (3B) Auto idle status pilot light (B) Next page button (4) Maintenance pilot light (1) Power mode pilot light (5) Warming up pilot light (2) Travel mode pilot light (6) Option attach function light (3A) Auto idle mode pilot light (7) Preheat pilot lamp...
Page 135 3 - CONTROLS AND INSTRUMENTS (4) Maintenance pilot light This light is ON when the consuming parts are needed to change or replace. Full-screen warning pop-up is shown to warn you. It means that the change or replacement interval of the consuming parts remains below 30 h.
Page 136 3 - CONTROLS AND INSTRUMENTS 4. SWITCHES SMIL19MEX0632FA (1) Power mode switch (A) Power mode pilot light (2) Selection knob (B) Travel speed pilot light (3) Auto idle/Buzzer stop switch (C) Auto idle pilot light (4) Travel speed switch (D) Main menu quick touch button (5) Escape (previous menu)/Rear camera NOTE: when press the switch, the relevant pilot lights are displayed on the LCD.
Page 137 3 - CONTROLS AND INSTRUMENTS (2) Selection knob This knob is used to select or change the menu and the input value. Knob pushing (or main menu quick touch button (D) pushing) • Long (more than 2 s): return to the operation screen •...
Page 138 3 - CONTROLS AND INSTRUMENTS 5. MAIN MENU SMIL19MEX0573FA (A) Operation screen (Default type, or optional B type, or optional C type) (B) Main menu screen (C) Sub menu screen To select the main menu screen (B) from the operation screen (A), push the selection knob or the main menu quick touch button M.
Page 139 3 - CONTROLS AND INSTRUMENTS Main menu Sub menu Description Monitoring (A) Active fault – Machine MCU (B) Active fault – Engine (C) Logged fault – Machine MCU (C) Logged fault – Engine ECU (D) Monitoring (Analog) Machine information (E) Monitoring (Digital) Switch status (F) Monitoring (Digital) Output status...
Page 140 3 - CONTROLS AND INSTRUMENTS SMIL19MEX0575EA (B) Active fault – Engine The active faults of engine ECU can be checked by this menu. SMIL19MEX0576EA (C) Logged fault – Machine/Engine The logged faults of the MCU or engine ECU can be checked by this menu. (Only for the service person). SMIL19MEX0577EA (D) Monitoring (Analog) The machine status such as the engine RPM, the oil temperature, the voltage, the pressure, etc.
Page 141 3 - CONTROLS AND INSTRUMENTS SMIL19MEX0578EA (E) Monitoring (Digital) The switch status can be confirmed by this menu. A blue light confirms the selection of the activated switches. SMIL19MEX0579EA (F) Monitoring (Digital) The output status can be confirmed by this menu. A blue light confirms the selection of the output status. 3-81...
Page 142 3 - CONTROLS AND INSTRUMENTS (2) MANAGEMENT SMIL19MEX0580EA (A) ESL mode setting and (B) Change password For more information about ESL mode setting and change password, refer to page 4-1 . SMIL19MEX0581EA (C) Option attach Three kinds of option attachments can be selected by this menu: A.
Page 143 3 - CONTROLS AND INSTRUMENTS SMIL19MEX0582EA (D) Maintenance information • Elapse: maintenance elapsed time • Interval the change or replace interval can be changed in the unit of 50 h • History-hour: maintenance replacement history • Replacement: the elapsed time will be reset to zero (0) SMIL19MEX0583EA (E) Machine information This menu confirms the identification of the cluster, the MCU, the engine and the machine.
Page 144 ○ Option: in this case RPM selected by the operator remain unchanged, independently by the machine operations. NOTE: to access the Service Menu selection, a password is needed. Please, refer to your NEW HOLLAND CONSTRUCTION dealer for further information.
Page 145 3 - CONTROLS AND INSTRUMENTS (3) DISPLAY SMIL19MEX0586EA (A) Clock The first line has three spots (****-**-**) that represent Year/Month/Day each. The second line shows the current time. (AM or PM, 0:00 to 12:59) SMIL19MEX0587EA (B) Screen type The screen type (A, B, or C) of the LCD can be selected by this menu. 3-85...
Page 146 3 - CONTROLS AND INSTRUMENTS SMIL19MEX0588FA (C) Brightness setting A. Manual (1st – 10th step) C. Auto (time) B. Auto (day/night) If "Auto" is chosen, the brightness for day and night can be differently set up. Also, users can define which day time interval.
Page 147 3 - CONTROLS AND INSTRUMENTS SMIL19MEX0590EA (E) Language User can select preferable language and all displays are changed to the selected language. SMIL19MEX0591FA (F) Calibration When touch awareness goes wrong, use this function. Fall in the next step if you touch the middle point of cross with fingernail.
Page 148 3 - CONTROLS AND INSTRUMENTS (4) UTILITIES SMIL19MEX0592EA (A) Camera setting Three cameras can be installed on the machine and the display order can be set by this menu. If the machine is not equipped with the camera, this menu is not used. SMIL19MEX0593EA In the operation screen, if the ESC/CAM switch is pushed, the rear view camera is displayed or stopped.
Page 149 3 - CONTROLS AND INSTRUMENTS You can only control in this mode screen. SMIL19MEX0595EA (C) Video Play MP4 or codec file of an external hard disk through the USB port. The cluster has three different external connections ports available. These are located on the left-hand side of the cluster, and them are: •...
Page 150 3 - CONTROLS AND INSTRUMENTS 6. COMMUNICATION ERROR AND LOW VOLTAGE WARNING POP-UP Communication error pop-up This communication error pop-up appears on the instru- ment cluster when there is a communication error with the MCU. This communication error pop-up appears only in the op- eration screen.
Page 151: Remote Controller
3 - CONTROLS AND INSTRUMENTS Remote controller The remote controller allows to dial a call or to have a conversation without holding your handset. SMIL16MEX0512FA (1) Power and volume knob (8) Radio calling mode button (2) Mode/Audio button (9) TALK button (3) CALL button (10) Radio hands–free jack (4) Hands–free jack microphone...
Page 152 3 - CONTROLS AND INSTRUMENTS (1) Power and volume knob Use this knob (1) to turn on the audio or hands–free ON or OFF. Turn the knob to right to increase the volume (over 7 steps). Turn the knob to left to decrease the volume. NOTE: this knob adjusts the audio volume when the audio mode is selected.
Page 153 3 - CONTROLS AND INSTRUMENTS (5) SEEK button Use the up seek button (5A) or the down seek button (5B) to automatically stop the radio to the next frequency of broadcasting. These buttons allow to select the songs of the MP3 from USB.
Page 154 3 - CONTROLS AND INSTRUMENTS (9) TALK button Press the TALK button (9) to connect the call (when TALK button is activated). NOTE: unlike mobile phones, when you want to talk through the radio, you need to press the button (Push-to-talk method).
Page 155 3 - CONTROLS AND INSTRUMENTS How to select hands-free mode Press the Bluetooth® button on the mobile phone. Press the CALL button (A) for more than 6 s for pairing (connection process of the mobile phone and the hands- free device). A beep sounds three times. When the mobile phone finds the Bluetooth®...
Page 156: Dozer Blade Control Lever
3 - CONTROLS AND INSTRUMENTS Dozer blade control lever WARNING Hazard to bystanders! ALWAYS make sure the work area is clear of bystanders and domestic animals before starting this procedure. Know the full area of movement of the machine. Do not permit anyone to enter the area of movement during this procedure.
Page 157 3 - CONTROLS AND INSTRUMENTS Angle blade version The angle blade control lever is located on the right-hand console. The basic operation of angle blade control lever are the following: • push the angle blade control lever forward (A) to lower the dozer blade.
Page 158: Rearward Controls
3 - CONTROLS AND INSTRUMENTS Rearward controls Battery disconnect switch The battery disconnect switch is located in the cab, behind the operator’s seat. The battery disconnect switch allows to cut off any power supply in the electrical system of the machine. NOTE: when the switch is turned to OFF position, all elec- trical circuits are cut off and the stations stored on the ra- dio presets and the time set for the clock will be cleared.
Page 159: Storage Compartment
3 - CONTROLS AND INSTRUMENTS Storage compartment The machine is equipped with the following storage compartments, used to store various objects. 1. A storage compartment located in the upper part of the rear side of the cab. To open this storage com- partment, turn the knob on the door.
Page 160: Sunshield
3 - CONTROLS AND INSTRUMENTS Sunshield There are two sun shields in the cab fixed to the wind- shield and to the roof. The sun shields can easily be positioned as required. SMIL16MEX1351AA 3-100...
Page 161: Overhead Controls
3 - CONTROLS AND INSTRUMENTS Overhead controls Cab internal lighting The room light (A) is located on the roof of the cabin. The room light selection switch is equipped to select either one of the following status: • OFF: the light is turned off always. •...
Page 162: Exterior Controls
3 - CONTROLS AND INSTRUMENTS Exterior controls Side doors WARNING Moving parts! Make sure all entry and mechanical access doors are properly closed before operating the machine. Failure to comply could result in death or serious injury. W0238A Engine hood The engine hood (A) allows to access to the engine com- partment including the engine, the muffler, the air cleaner, the radiator, the hydraulic pump, the hydraulic filter and...
Page 163: Windshield Washer Reservoir
3 - CONTROLS AND INSTRUMENTS Right-hand side hood The right-hand side hood (A) allows to access to the wind- shield washer tank, the battery, the refueling pump, and the receiver/dryer of the air conditioning system. SMIL16MEX0957AA Windshield washer reservoir The windshield washer reservoir is located in the right- hand side of the machine.
Page 164: Fuel Tank
3 - CONTROLS AND INSTRUMENTS Fuel tank WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Use suitable fuel.
Page 165: Operating Instructions
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Starting the unit Anti-theft protection Engine Starting Limit (ESL) mode setting Engine Starting Limit (ESL) mode is designed to be a theft deterrent and prevent the unauthorized operation of the machine. If the ESL mode is selected in “Enable”, the password is required when the starter switch is turned ON. ESL mode can be selected in three different modes: 1.
Page 166 NOTE: the padlock (A) color is yellow. (4) Enter the new password again. (5) The new password is stored in the Machine Control Unit (MCU). NOTICE: If you forget or lose the password contact your authorized NEW HOLLAND CONSTRUCTION dealer.
Page 167: Starting The Engine
4 - OPERATING INSTRUCTIONS Starting the engine Before serial number 0140 WARNING Avoid injury! Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system. Never wear the belt if it is twisted or pinched between the seat structures.
Page 168 4 - OPERATING INSTRUCTIONS 7. Check the pattern change switch position (3). SMIL19MEX0272AA 8. Turn the starter key (4) to the ON position, and check that the buzzer sounds for four seconds. 9. If the ESL mode is set to enable, enter the password to start the engine (refer to page 4-1).
Page 169 4 - OPERATING INSTRUCTIONS NOTICE: immediately after the engine is started, the engine sound is louder compared to the sound after the engine is warmed up, and also the color of the exhaust smoke becomes more whitened or more blackened than the smoke emitted during the normal operation.
Page 170 4 - OPERATING INSTRUCTIONS Starting the engine After serial number 0139 WARNING Avoid injury! Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system. Never wear the belt if it is twisted or pinched between the seat structures.
Page 171 4 - OPERATING INSTRUCTIONS 7. Check the pattern change switch position (3). SMIL19MEX0272AA 8. Turn the starter key (4) to the ON position, and check that the buzzer sounds for four seconds. 9. If the ESL mode is set to enable, enter the password to start the engine (refer to page 4-1).
Page 172 4 - OPERATING INSTRUCTIONS NOTICE: immediately after the engine is started, the engine sound is louder compared to the sound after the engine is warmed up, and also the color of the exhaust smoke becomes more whitened or more blackened than the smoke emitted during the normal operation.
Page 173: Bringing The Machine Up To Operating Temperature
4 - OPERATING INSTRUCTIONS Bringing the machine up to operating temperature Before starting operation, allow the main systems to warm up to their normal operating temperature. NOTE: the normal operating temperature for the hydraulic fluid is 50 – 80 °C (122 – 176 °F). NOTICE: do not operate the machine if the temperature of the hydraulic fluid is below 25 °C (77 °F).
Page 174: Operating The Machine In Hot Or Cold Weather
4 - OPERATING INSTRUCTIONS Operating the machine in hot or cold weather In cold weather • Make sure to use fluids and lubricants which have specifications suitable for operation at low ambient temperatures. • Check the batteries for full charge state. •...
Page 175: Operating The Machine
4 - OPERATING INSTRUCTIONS Operating the machine WARNING Misuse hazard! Follow the operating instructions in this chapter. Any other practice that has not received the prior approval of the manufacturer is considered to be strictly forbidden. Failure to comply could result in death or serious injury. W0281A WARNING Hazard to bystanders!
Page 176 4 - OPERATING INSTRUCTIONS Normal operation of the machine When rolling in the arm, the roll-in movement stops mo- mentary at point (X) as shown, then recovers speed again after passing point (X). The reason is that the movement by the arm weight is faster than the speed of oil flow into the cylinder.
Page 177 4 - OPERATING INSTRUCTIONS Operating the machine on sloping ground WARNING Driving hazard! Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside or ramp.
Page 178 4 - OPERATING INSTRUCTIONS Digging and loading operations Set the tracks parallel to the line of the ditch to be excavated when digging a ditch. Do not swing while digging. 1. Do the digging work by arm. Use the pulling force of arm for digging and use together with the digging force of the bucket if necessary.
Page 179: Lowering The Attachment In The Event Of A Failure
4 - OPERATING INSTRUCTIONS Lowering the attachment in the event of a failure WARNING Unexpected machine movement! Only use the following procedure in case of machine failure. Always use extreme caution during oper- ations. Keep other persons away from the bucket, attachment, and boom. The bucket or attachment can move unexpectedly during operations due to weight of the bucket, attachment, arm, or boom.
Page 180: Bucket Replacement
4 - OPERATING INSTRUCTIONS Bucket replacement WARNING Flying object! Always wear eye or full face protection when performing this procedure. Failure to comply could result in death or se- rious injury. W0313A 1. Lower the bucket to the ground. NOTE: place the bucket in light contact with the ground.
Page 181: Caution While Using Rubber Crawlers
4 - OPERATING INSTRUCTIONS Caution while using rubber crawlers Proper usage Rubber belt Less vibration The rubber tracks offer excellent features which steel Smooth operation tracks do not possess. Low noise However, if they are used the same way as the steel Harmless for paved road tracks, then their advantages cannot be fully exploited.
Page 182 4 - OPERATING INSTRUCTIONS Do not let oil, fuel, solvents, etc., come in contact with rubber shoes. If this happens, wipe off tracks with a cloth immediately. LELI11E0261AA Do not enter such hot places as an open-air fire, or a steel plate left in the open sun.
Page 183 4 - OPERATING INSTRUCTIONS Use care so that the bucket does not damage the rubber track while working. Do not move the machine pressing the bucket against a concrete surface or walls. Lower the machine slowly, if it had previously been lifted by means of the attachment.
Page 184 4 - OPERATING INSTRUCTIONS If you travel on a slope with the machine higher at one side, this will risks to damage the rubber track. Both ma- chine sides must travel at the same level. LELI11E0269AB Do not change the direction of the machine with the rubber tracks positioned on earth heaps, as this could cause the rubber track to come off or get damaged.
Page 185: Stopping The Unit
4 - OPERATING INSTRUCTIONS Stopping the unit Stopping the engine 1. Lower the attachment until it is resting on the ground. 2. Set the safety lever backward (LOCK position). 3. Set the engine speed lever to low idle position and let the engine run for about 5 min.
Page 186: Moving The Unit
4 - OPERATING INSTRUCTIONS Moving the unit Machine travel WARNING Controls can be reversed! In the normal travel position, the operator's compartment is above the idler wheels and the travel reduction gears are to the rear of the upper structure. If the upper structure is turned 180 degrees in relation to the undercarriage, the controls are reversed.
Page 187 4 - OPERATING INSTRUCTIONS Straight line travel (forward travel) Press the two pedals (or push the two levers) forward at the same time. SMIL13CEX2679AB Straight line travel (reverse travel) Press the two pedals (or pull the two levers) rearwards at the same time.
Page 188 4 - OPERATING INSTRUCTIONS Turning to the left (reverse travel) Press the right-hand pedal or pull the right-hand lever rearwards. SMIL13CEX2683AB Turning to the right (reverse travel) Press the left-hand pedal or pull the left-hand lever rear- wards. SMIL13CEX2684AB Turning on the spot, to the right Press the left-hand pedal or push the left-hand lever for- wards and at the same time press the right-hand pedal or pull the right-hand lever rearwards.
Page 189 4 - OPERATING INSTRUCTIONS Gradual turn on the move Press one of the pedals or push one of the levers and, at the same time, press the other pedal or push the other lever in the same direction, but slightly harder. Stopping travel To come to a complete halt, release the levers or pedals and they will return to neutral.
Page 190 4 - OPERATING INSTRUCTIONS Precautions for travelling on slopes When traveling on a sloping ground, the machine be- comes unstable, unbalanced, and difficult to control. Therefore, the following operating prescriptions shall be strictly respected. Always travel with the undercarriage oriented along the slope, never across.
Page 191 4 - OPERATING INSTRUCTIONS If the engine stops when traveling along a slope, immedi- ately lower and indent the bucket (1) and the dozer blade (2) into the ground. Release all the controls, set the safety lever to the LOCK position, set the engine speed throttle to the low idle position, and then start the engine again.
Page 192: Parking The Unit
4 - OPERATING INSTRUCTIONS Parking the unit Parking the machine WARNING Fall hazard! Jumping on or off the machine could cause an injury. Always face the machine, use the handrails and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the handrails and one foot on the step, or one hand on the handrail and both feet on the steps.
Page 193 (3), and if possible insert the boom swing lock- ing pin. Define a safe area of at least 3 m (9.8 ft) around the machine, cleaning this area from obstacles and by- standers. Call the NEW HOLLAND CONSTRUCTION dealer for assistance. LELI11E0243AA...
Page 194 4 - OPERATING INSTRUCTIONS 4-30...
Page 195: Transport Operations
5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Road transport Loading the machine onto a transport trailer WARNING Improper operation or service of this machine can result in an accident. Assign a supervisor to direct worksite operations. Agree on all safety measures, procedures, and suitable hand signals.
Page 196 5 - TRANSPORT OPERATIONS Loading the machine on a rear loading type trailer 1. Align the machine to the trailer, so as the travel motors are in the rear. 2. Slowly travel on the trailer bed to reach the resting position, giving particular attention to the attachment so as not to touch the trailer bed.
Page 197: Preparing For Road Transport
5 - TRANSPORT OPERATIONS Preparing for road transport Tie downs for shipping Set the machine in the position for transport: fully retract the arm and curl the bucket slowly. Lower the dozer blade. Check the overall height between the ground and the highest point of the machine and check the overall width of the machine.
Page 198: Unloading The Machine From A Transport Trailer
5 - TRANSPORT OPERATIONS Unloading the machine from a transport trailer 1. Position the trailer on firm and level ground. Put blocks at the tires of trailer to prevent trailer from moving. 2. Remove chains, wire ropes, chocks, blocks and other devices used to secure the machine during road trans- port.
Page 199: Shipping Transport
5 - TRANSPORT OPERATIONS Shipping transport Handling the machine WARNING Improper operation or service of this machine can result in an accident. Assign a supervisor to direct worksite operations. Agree on all safety measures, procedures, and suitable hand signals. Failure to comply could result in death or serious injury. W0287A WARNING Crushing hazard!
Page 200 5 - TRANSPORT OPERATIONS 1. Retract the boom, bucket and dipper cylinders fully extended. 2. Align the front equipment with the upper structure. 3. Set the safety lock lever in LOCK position. Stop the engine and leave the operator’s compartment. 4.
Page 201: Recovery Transport
Failure to comply could result in death or serious injury. W0259A As far as possible try to carry out repairs on spot or consult your NEW HOLLAND CONSTRUCTION Dealer. NOTICE: the machine must be towed very slowly, over a short distance and only if it is really unavoidable. Always tow the machine in alignment with the undercarriage.
Page 202 5 - TRANSPORT OPERATIONS...
Page 203: Maintenance
NOTICE: be sure all the service operations in this section are carried out punctually at the intervals given, in order to ensure optimum performance levels and maximum safety when using the machine. NOTICE: while any company can perform necessary maintenance or repairs on your equipment, NEW HOLLAND CONSTRUCTION strongly recommends that you use only authorized NEW HOLLAND CONSTRUCTION dealers and products that meet given specifications.
Page 204 6 - MAINTENANCE NOTE: oil and fluid should not be thrown on the ground. They must be stored and removed by a company which is responsible for their recycling or their disposal. Hourmeter Hourmeter is located in the right-hand side of the cab, under the beverage can holder.
Page 205 6 - MAINTENANCE Upperstructure • Check the fuel tank level. • Check the hydraulic tank level. • Check that the hydraulic oil is clean. • Check the components for signs of leaking oil or water. • Check the condition of all lines. •...
Page 206: General Specification - Diesel Fuel
LAND CONSTRUCTION dealer. Instructions for the use • Stabilize fuel in storage of the fuel conditioner is on the container. NOTICE: Use only NEW HOLLAND CONSTRUCTION The use of diesel fuel conditioner will: approved biocide additives to prevent damage to the ex- haust aftertreatment system (if equipped).
Page 207: General Specification - Biodiesel Fuels
Cold Pressed Oil, Straight Vegetable Oil (SVO), or more fuels. generally unrefined vegetable oils used as motor fuel are NOT APPROVED at any blend in any NEW HOLLAND NOTICE: Never use biodiesel blends higher than B7. CONSTRUCTION product. Biodiesel fuel has several positive features in comparison...
Page 208 NOTICE: Biodiesel is highly hygroscopic and tends to col- conditions for biodiesel fuel handling and maintenance lect water more than diesel fuel. This increases the risk of will not be covered for Warranty by NEW HOLLAND CONSTRUCTION. algae and bacteria growth which can cause severe dam- age to the fuel injection system.
Page 209: Fluids And Lubricants
NOTICE: using any lubricating oils other than NEW HOLLAND CONSTRUCTION genuine products may lead to a deterioration of performance and cause damage to major components. NOTICE: do not mix NEW HOLLAND CONSTRUCTION genuine oil with any other lubricating oil as it may result in demage to the systems of major components.
Page 210 6 - MAINTENANCE Engine coolant NEW HOLLAND CONSTRUCTION requires the use of a fully formulated Organic Acid Technology (OAT) based coolant. OAT E is the reference genuine product. XTENDED OOLANT NTIFREEZE NOTICE: use of different coolant brands is not recommended.
Page 211 During cold weather, lower than -7 °C (19.4 °F), it is temporarily acceptable to use a mixture of No. 1-D (S15) and No. 2-D (S15). NOTICE: if operating in severe winter climate, consult the fuel supplier or the NEW HOLLAND CONSTRUCTION dealer for specific diesel fuel to be used.
Page 212 NOTE: for example, make sure that the receptacle for collecting oil to be replaced is not leaking. Never spread fluids or lubricants on the ground or into water. Consult the NEW HOLLAND CONSTRUCTION dealer or the Local Environmental Agency in order to obtain information on the correct method of disposing fluids and lubricants used on the machine.
Page 213: Engine Oil Recommended Operating Temperature Range
6 - MAINTENANCE Engine oil recommended operating temperature range 10W-40 to CNH MAT3571 NGINE YNTHETIC API CK-4 10W-40 -40 °C -30 °C -20 °C -10 °C 0 °C 10 °C 20 °C 30 °C 40 °C 50 °C -40 °F -22 °F -4 °F 14 °F...
Page 214: Releasing Pressure In The Hydraulic System
6 - MAINTENANCE Releasing pressure in the hydraulic system WARNING Pressurized system! System is still under pressure. Release pressure according to instructions in this manual. Failure to comply could result in death or serious injury. W1044A 1. Place the machine on flat, level ground, lower the at- tachment to the ground, and stop the engine.
Page 215 6 - MAINTENANCE 5. Operate the dozer blade control lever a dozen times approximately. NOTE: this procedure does not completely release the pressure, so when operate on the hydraulic system, loosen the connections slowly and do not stand in the direction where the oil drains out.
Page 216 6 - MAINTENANCE 7. Loosen the cap (1) of the hydraulic oil tank and push the top of the air breather (2) to relieve the pressure. NOTE: this procedure does not completely release the pressure, so when operate on the hydraulic system, loosen the connections slowly and do not stand in the direction where the oil drains out.
Page 217 6 - MAINTENANCE Auxiliary hydraulic circuits — pressure release First and second auxiliary hydraulic circuits are high pressure hydraulic systems. Always release the pressure before connecting or disconnecting the hydraulic hoses between the machine and the attachment. 1. Place the machine on flat, level ground, lower the at- tachment to the ground, and stop the engine.
Page 218 6 - MAINTENANCE 6. If the machine is equipped with first auxiliary hydraulic circuit (optional), the button to operate the hydraulic breaker is located on the right-hand control lever under the proportional switch. In this case, push and release it three times approximately to release the pressure. NOTE: this procedure does not completely release the pressure, so when operate on the hydraulic system, loosen the connections slowly and do not stand in the...
Page 219 6 - MAINTENANCE 8. If the machine is equipped with the proportional switch on the right-hand control lever, slide it to left-hand and right-hand three times approximately to release the pressure. NOTE: this procedure does not completely release the pressure, so when operate on the hydraulic system, loosen the connections slowly and do not stand in the direction where the oil drains out.
Page 220 6 - MAINTENANCE 10. If the machine is equipped with the angle blade con- trol lever operate the lever from front to rear a dozen times approximately and move the slider to left-hand and right-hand three times approximately to release the pressure.
Page 221: Fuel System Bleeding
6 - MAINTENANCE Fuel system bleeding In the following cases, drainage from the fuel system is required: • The tank has become empty completely. • The fuel filter is replaced. • The components of the fuel system are removed for service or repair.
Page 222 6 - MAINTENANCE Open the air vent cock (6) located on top of the fuel injection pump (7). Turn the starter switch to ON position and hold it in the position for 10 – 15 s to operate the fuel injection pump (7).
Page 223: Protecting The Electronic And Electrical Systems During Battery Charging Or Welding
6 - MAINTENANCE Protecting the electronic and electrical systems during battery charging or welding DANGER Improper operation or service of this machine can result in an accident. Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine.
Page 224: Maintenance Planning
6 - MAINTENANCE Maintenance planning Maintenance chart Check Drain fluid Replace Adjust Grease Cleaning Change fluid Charging Maintenance action Page no. Break-in period 6-24 Engine oil and filter Swing reduction gear 6-24 Swing reduction gear 6-24 Fuel filter 6-24 6-24 Hydraulic oil return filter Pilot line filter 6-25...
Page 225: Maintenance Action
6 - MAINTENANCE Check Drain fluid Replace Adjust Grease Cleaning Change fluid Charging Maintenance action Page no. Pilot line filter 6-68 Travel reduction gears 6-69 Valve clearance 6-70 Every 1500 hours 6-71 Crankcase breather Every 2000 hours Hydraulic oil suction filter 6-72 Hydraulic hoses 6-73...
Page 226: Break-In Period
6 - MAINTENANCE Break-in period Engine oil and filter Replace the engine oil and the engine oil filter after the first 250 h. NOTICE: if engine is used with High Sulfur Fuel [ 0.05% ( 500 ppm) ≤ Sulfur Content ≤ 0.5% ( 5000 ppm)], change the engine oil at shorter intervals (approximately half).
Page 227: Pilot Line Filter
6 - MAINTENANCE Pilot line filter Replace the pilot line filter after the first 250 h. To replace the pilot line filter perform the operations de- scribed on page 6-68. NOTE: replace the pilot line filter every 100 h of service if hydraulic breaker is used continuously.
Page 228 6 - MAINTENANCE To grease the blade refer to page 6-36. 6-26...
Page 229: Every 10 Hours
6 - MAINTENANCE Every 10 hours Engine oil level Check the engine oil level every 10 h or every day Lubricant: E 10W-40 NGINE YNTHETIC 1. Park the machine on a flat and level place. Stop the engine, and remove the starter key. 2.
Page 230: Engine Coolant Level
6 - MAINTENANCE Engine coolant level WARNING Hazardous chemicals! Coolant can be toxic. Avoid contact with skin, eyes, and clothing. Antidotes: EXTERNAL - Rinse thoroughly with water. Remove soiled clothing. INTERNAL - Rinse the mouth with water. DO NOT induce vomiting. Seek immediate medical attention. EYES - Flush with water.
Page 231: Hydraulic Oil Level
6 - MAINTENANCE Hydraulic oil level WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A Check the hydraulic oil level every 10 h or every day Fluid: P...
Page 232: Fuel Filter Water Separator
6 - MAINTENANCE Fuel filter water separator Drain water and sediment from the fuel filter water separator every 10 h or every day. Clean the filter element of the fuel filter water separator every 100 h. Drain water 1. Open the engine hood to access to the fuel filter water separator and place a container with an appropriate capacity under the fuel filter water separator (1).
Page 233 6 - MAINTENANCE Replace element 1. Rotate clockwise the fuel cock (2) located on the fuel filter water separator (1) to close the fuel flow. 2. Remove the cup (4) from the fuel filter water separator. 3. Carefully hold the cup (4) to prevent fuel spilling. Clean spilled fuel.
Page 234: Fan And Alternator Drive Belt
6 - MAINTENANCE Fan and alternator drive belt Inspection of fan Inspect the fan every 10 h or every day. Perform a visual inspection of the fan for cracks, loose rivets, and bent or loose blades. SMIL16MEX0436AA Inspection of tension Check the belt tension every 10 h or every day.
Page 235 6 - MAINTENANCE Adjustment of tension 1. Loosen the adjusting bolt (1) and the mounting bolt (2). 2. Rotate the alternator (3) to obtain the correct value of tension. 3. Tighten the mounting bolt (2) and the adjusting bolt (1). SMIL16MEX0419AA Replacement of belt 1.
Page 236: Air-Conditioning Compressor Drive Belt
6 - MAINTENANCE Air-conditioning compressor drive belt Check the air-conditioning compressor drive belt tension every 10 h or every day. Adjustment of tension 1. To adjust the tension of the V-belt (1) use the belt ten- sion gauge indicated in figure. 2.
Page 237: Every 50 Hours
6 - MAINTENANCE Every 50 hours Grease points (Bucket) Grease the bucket linkage every 50 h (after the break-in period). Lubricant: M NGLI-2 ULTI URPOSE REASE XTREME PRESSURE AND ANTI WEAR SMIL16MEX0602FA Bucket cylinder pin (head): one grease fitting Bucket cylinder pin (rod): one grease fitting Bucket link (control rod): one grease fitting Arm and bucket connection pin: one grease fitting Arm and control link connection pin: one grease fitting...
Page 238: Grease Points (Blade)
6 - MAINTENANCE Grease points (Blade) Grease the blade every 50 h (after the break-in period). Lubricant: M NGLI-2 ULTI URPOSE REASE XTREME PRESSURE AND ANTI WEAR SMIL16MEX0602FA Dozer blade connection pin: two grease fittings Dozer blade cylinder pin: two grease fittings NOTICE: if you operate the machine in water or mud, you must lubricate the dozer blade connection pin and the dozer blade cylinder pin every 10 h.
Page 239 6 - MAINTENANCE SMIL18MEX0145FA Angle blade version Dozer angle blade cylinder pin (if equipped): two grease fittings. NOTICE: if you operate the machine in water or mud, you must lubricate the dozer blade connection pin and the dozer blade cylinder pin every 10 h. 6-37...
Page 240: Swing Gear
6 - MAINTENANCE Swing gear Grease the swing ring gear every 50 h. Lubricant: M NLGI 2 ULTI URPOSE REASE XTREME RESSURE AND ANTI WEAR Swing ring gear: one grease fittings SMIL20MEX0620AA Using a grease gun, inject grease of the specified type in the grease points shown in figure.
Page 241: Swing Reduction Gear
6 - MAINTENANCE Swing reduction gear Check the swing reduction unit oil every 50 h or every week. Replace the swing reduction unit oil every 1000 h. Lubricant: H 80W-90 YPOID XTREME RESSURE Quantity: 1.5 L (0.4 US gal). 1. Park the machine on a flat and level place. Stop the engine, and remove the starter key.
Page 242: Track Tension
6 - MAINTENANCE Track tension WARNING Tip-over hazard! Only raise the track as little as necessary. Failure to comply could result in death or serious injury. W0276A Check the track tension every 50 h. NOTICE: if the tracks are too tight, they wear quickly. If tracks are not tight enough, they wear quickly and they can catch on the sprocket wheel or slide off the idler wheel or the sprocket wheel.
Page 243 6 - MAINTENANCE Adjusting the tension 1. Locate the cover (1) near the idler wheel. 2. Use a socket wrench [ 17 mm] to loosen the bolt (2). NOTE: it is not necessary to remove bolts (2) completely. 3. Rotate clockwise the left-hand side of the cover (1) in order to get access to the grease fitting.
Page 244: Fuel Tank
6 - MAINTENANCE Fuel tank WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Drain water and sediment from the fuel tank every 50 h.
Page 245: Every 100 Hours
6 - MAINTENANCE Every 100 hours Fuel filter water separator Clean the filter element of the fuel filter water separator every 100 h. To clean the filter element of the fuel filter water sepa- rator, refer to page 6-30. 6-43...
Page 246: Every 250 Hours
6 - MAINTENANCE Every 250 hours Grease points (Boom and arm) Grease the boom, the arm and the swing system every 250 h (after the break-in period). Lubricant: M NGLI-2 ULTI URPOSE REASE XTREME PRESSURE AND ANTI WEAR SMIL16MEX0602FA Boom connection pin: two grease fittings Boom cylinder (head and rod side): two grease fittings Arm cylinder pin (head and rod side): two grease fittings Boom and arm connection pin: one grease fitting...
Page 247: Swing Bearing
6 - MAINTENANCE Swing bearing Grease the swing bearing every 250 h. Lubricant: M NLGI 2 ULTI URPOSE REASE XTREME RESSURE AND ANTI WEAR Swing bearing: two grease fittings SMIL20MEX0620AA Using a grease gun, inject grease of the specified type in the grease points shown in figure.
Page 248: Grease Points (Boom Swing Cylinder)
6 - MAINTENANCE Grease points (Boom swing cylinder) Grease the boom swing cylinder every 250 h (After 50 h of operation in run-in period). Lubricant: M NGLI-2 ULTI URPOSE REASE XTREME PRESSURE AND ANTI WEAR Boom swing cylinder: one grease fitting SMIL20MEX0620AA Using a grease gun, inject grease of the specified type in the grease points shown in figure.
Page 249: Battery
6 - MAINTENANCE Battery WARNING Improper operation or service of this machine can result in an accident. Before working on any component(s) of the electrical circuit, put the ignition key in the off (shut down) position. When disconnecting batteries, always disconnect the negative (-) cable first. When recon- necting batteries, always connect the negative (-) cable last.
Page 250 6 - MAINTENANCE 3. Use a wrench [ 17 mm] to remove the four bolts (1), and then remove the battery panel (2). SMIL16MEX3508AB 4. Loosen the four fixing screws and move forward the conditioning condenser (1). SMIL16MEX3499BB Cleaning of the battery 5.
Page 251 6 - MAINTENANCE 7. Install the conditioning condenser (1) to the bracket (2) and then tighten the screws. SMIL16MEX3506BB 8. Install the battery panel (2) and then use a wrench [ 17 mm ]to tighten the four bolts (1) SMIL16MEX3508AB 9.
Page 252 6 - MAINTENANCE Replacement of the battery To access the battery proceed as follow: 1. Set the battery disconnect switch to O position (OFF position) to cut off any power supply in the electrical system of the machine (refer to 3-98). 2.
Page 253 6 - MAINTENANCE 5. Cut-off the negative-terminal cable (-). Next, cut-off the positive-terminal cable (+). 6. Use a wrench [ 17 mm] to remove the three bolts (1) , and then remove the support bracket (2). SMIL16MEX3509AB 7. Use a suitable lift-crane and nylon sling to secure the battery.
Page 254 6 - MAINTENANCE 14. Install the conditioning condenser (1) to the bracket (2) and then tighten the screws. SMIL16MEX3506BB 15. Install the battery panel (2) and then use a wrench [ 17 mm] to tighten the four bolts (1). SMIL16MEX3508AB 16.
Page 255 6 - MAINTENANCE Starting the engine with booster cable WARNING Improper operation or service of this machine can result in an accident. An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an acci- dent. Connect auxiliary starting cables as instructed in this manual. Failure to comply could result in death or serious injury.
Page 256: Tightening Torques
6 - MAINTENANCE Tightening torques Check the tightening torques every 250 h (after the break-in period). Component Bolt size Torque setting Engine mounting bolt (engine–bracket) M10 x 1.5 58.0 – 77.6 N·m (42.8 – 57.2 lb ft) Engine mounting bolt (bracket-frame) 220.9 –...
Page 257: Air Conditioner Filters
6 - MAINTENANCE Air conditioner filters CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A Clean the air circulation filter every 250 h Clean the heater filter when necessary Heater filter...
Page 258 6 - MAINTENANCE 5. Remove the two recirculation filters (6) and replace them with new filters. 6. Install the protection panel (5), the plate (4), the two screws (3) and the wing nuts (2). 7. Adjust the operator’s seat and the console box and in- stall the floor mat.
Page 259: Every 500 Hours
6 - MAINTENANCE Every 500 hours Engine oil and filter Replace the engine oil every 500 h (after the break-in period). Replace the engine oil filter every 500 h (after the break-in period). Lubricant: E 10W-40 NGINE YNTHETIC Quantity: 11.6 L (3.1 US gal) NOTE: replace the oil while the engine is warm but not hot.
Page 260: Fuel Filter Water Separator
6 - MAINTENANCE 7. Install the new filter. Turn the filter (3) until the seal touches the filter head. Tighten the filter to 19 – 23 N·m (14 – 17 lb ft) NOTE: do not use a filter wrench for tightening the filter. Overtightening can damage the filter and its seal.
Page 261: Air Cleaner
6 - MAINTENANCE Air cleaner CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A Clean the air filter every 500 h or when the “air cleaner warning light” appears on the instrument cluster.
Page 262 NOTE: do not use compressed air if there is oil or soot in the element. If the cartridge is greasy: Clean it in water, with suitable detergent. (Consult your NEW HOLLAND CONSTRUCTION dealer). Instructions for using the detergent are printed on the package. NOTE: dry the element out completely before installing it.
Page 263: Fuel Filter
6 - MAINTENANCE Fuel filter WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Replace the fuel filter element every 500 h (after the break-in period).
Page 264: Radiator And Coolers
Blow the air in the opposite direction of the fan air flow. NOTICE: in presence of greasy or oily dust, consult your NEW HOLLAND CONSTRUCTION dealer in order to carry out a special cleaning operation. NOTICE: use compressed air pressure of maximum 550 kPa (79.8 psi).
Page 265: Travel Reduction Gears
6 - MAINTENANCE Travel reduction gears Check the travel reduction gears oil level every 500 h. Lubricant: H 80W-90 YPOID XTREME RESSURE 1. Park the machine on flat, horizontal ground. 2. Move the machine so that the drain plug (1) comes down to the lowest position.
Page 266: Every 1000 Hours
NOTE: check the condition of the drained oil. If foreign objects, such as metal scrapings, are included, consult the NEW HOLLAND CONSTRUCTION dealer. 5. Reinstall the drain plug (3). 6. Supply oil via the fill port until it reaches the correct level.
Page 267: Swing Reduction Gear
6 - MAINTENANCE Swing reduction gear Grease the swing reduction gear every 1000 h (after the break-in period). Lubricant: M NLGI 2 ULTI URPOSE REASE XTREME RESSURE AND ANTI WEAR Swing reduction gear: one grease fitting SMIL20MEX0620AA Using a grease gun, inject grease of the specified type in the grease points shown in figure.
Page 268: Hydraulic Oil Return Filter
6 - MAINTENANCE Hydraulic oil return filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 269: Oil Reservoir Breather
6 - MAINTENANCE Oil reservoir breather WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 270: Pilot Line Filter
6 - MAINTENANCE Pilot line filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 271: Travel Reduction Gears
NOTE: check the condition of the drained oil. If there are pieces of metal or foreign objects in the oil, consult the SMIL16MEX0637AA NEW HOLLAND CONSTRUCTION dealer. 7. Replace the O-ring seal of the drain plug (1). 8. Insert the drain plug (1) with seal tape wrapped around 9.
Page 272: Valve Clearance
6 - MAINTENANCE Valve clearance Check the valve clearance every 1000 h. NOTICE: to check the valve clearance refer to your NEW HOLLAND CONSTRUCTION dealer. 6-70...
Page 273: Every 1500 Hours
6 - MAINTENANCE Every 1500 hours Crankcase breather Check the crankcase breather every 1500 h. 1. Remove the bolts (1) fixing the diaphragm cover (2). 2. Remove the diaphragm cover (2), the spring (3), the diaphragm plate (4), and the diaphragm (5). 3.
Page 274: Every 2000 Hours
6 - MAINTENANCE Every 2000 hours Hydraulic oil suction filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 275: Hydraulic Hoses
6 - MAINTENANCE Hydraulic hoses WARNING Escaping fluid! Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per- forming work on the hydraulic system. Before applying pressure, make sure all connections are tight and all components are in good condition.
Page 276: Engine Coolant
6 - MAINTENANCE Engine coolant WARNING Hazardous chemicals! Coolant can be toxic. Avoid contact with skin, eyes, and clothing. Antidotes: EXTERNAL - Rinse thoroughly with water. Remove soiled clothing. INTERNAL - Rinse the mouth with water. DO NOT induce vomiting. Seek immediate medical attention. EYES - Flush with water.
Page 277 6 - MAINTENANCE 3. Place a container with a capacity of 20 L (5.3 US gal) under the plug located on the bottom of the water inlet. 4. Drain the engine coolant by opening the drain valve on the radiator and the plug on the bottom of the water inlet.
Page 278: Air Cleaner
6 - MAINTENANCE Air cleaner CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A Replace the air cleaner every 2000 h. 1.
Page 279: Valve Seat
Pay attention not to allow dust to invade the inlet duct when replacing the air cleaner element. SMIL16MEX0624AA Valve seat Adjust the valve seat every 2000 h. NOTICE: to adjust the valve seat refer to your NEW HOLLAND CONSTRUCTION dealer. 6-77...
Page 280: Biodegradable Hydraulic Oil
6 - MAINTENANCE Biodegradable hydraulic oil WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 281 6 - MAINTENANCE 3. Remove the bolts (1) to remove the cover (2). 4. Place a container with a capacity of minimum 70 L (18.5 US gal) under the drain plug. Loosen the drain plug (3) at the bottom of the hydraulic oil tank. 5.
Page 282: Every 3000 Hours
Exhaust Gas Recirculation (EGR) valve Clean the Exhaust Gas Recirculation (EGR) valve every 3000 h. NOTICE: to clean the Exhaust Gas Recirculation (EGR) valve refer to your NEW HOLLAND CONSTRUCTION dealer. Throttle valve Check the throttle valve every 3000 h.
Page 283: Every 5000 Hours
6 - MAINTENANCE Every 5000 hours Hydraulic oil WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 284 6 - MAINTENANCE 3. Remove the bolts (1) to remove the cover (2). 4. Place a container with a capacity of minimum 70 L (18.5 US gal) under the drain plug. Loosen the drain plug (3) at the bottom of the hydraulic oil tank. 5.
Page 285: Every 6000 Hours
Clean the SF filter of the Diesel Particulate Filter (DPF) every 6000 h NOTICE: you cannot use conventional tools to clean the SF filter (A) of the DPF. Contact your NEW HOLLAND CONSTRUCTION dealer. An authorized dealer must clean the SF filter (A) of the DPF with an approved cleaning machine.
Page 286: When Necessary
6 - MAINTENANCE When necessary Cab and working lights Cab light 1. Use a flat screwdriver to remove the protective glass of the ceiling light in order to access the bulb (1). SMIL16MEX1117AA 2. Remove the bulb and install a new one of the same wattage in the ceiling light.
Page 287 6 - MAINTENANCE Halogen working lights 1. Remove the two retaining screws. SMIL16MEX0939AA 2. Extract the working light (1) and disconnect the bulb plug (2). SMIL16MEX0935AA 3. Pull the clip outwards (1) and remove the bulb (2). SMIL16MEX0937AA 4. Install a new bulb of the same wattage in the working light.
Page 288 6 - MAINTENANCE LED working lights LED lights are located on the cab front (1), the arm (2), the upper frame (3) and on the cab rear (4) of the ma- chine. SMIL20MEX0642BA To change the LED lights proceed as follows: 1.
Page 289: Diesel Particulate Filter (Dpf) Regeneration
6 - MAINTENANCE Diesel Particulate Filter (DPF) regeneration Manual regeneration of the Diesel Particulate Filter (DPF) 1. Perform the manual regeneration of the Diesel Particu- late Filter (DPF) only if the machine is in an area away from any combustible materials. 2.
Page 290: Air-Conditioning System Filters
6 - MAINTENANCE Air-conditioning system filters Clean and replace the air circulation filter and the inner filter of the air conditioning system when necessary. To replace the air circulation filter and the inner filter of the air conditioning system perform the operations described on page 6-55.
Page 291: Air-Conditioning System
6 - MAINTENANCE Air-conditioning system WARNING Avoid chemical burns! Wear protective goggles and non-permeable gloves when working with the fluorescent dye and leak testing an air-conditioning system. Failure to comply could result in death or serious injury. W0918A WARNING Maintenance hazard! Never try to service the air-conditioning system yourself.
Page 292 6 - MAINTENANCE Never charge the cylinders over 80% of maximum ca- pacity. Do not leave the unit powered up if you do not intend to use it immediately. Cut off the mains power supply when it is not planned to use the equipment. Charging of the air-conditioning system 1.
Page 293 6 - MAINTENANCE 7. Charge the system with the quantity of R134 indicated in the air-conditioning decal (1) that you have on your machine. Quantity of R134 : 0.95 kg (2.09 lb) NOTE: the air-conditioning decal (1) is located in the en- gine compartment.
Page 294: Fuse And Relay Locations
6 - MAINTENANCE Fuse and relay locations Fuses The fuse box is located in the rear side panel of the cab, behind the operator’s seat, near the battery disconnect switch. The fuse box cover indicates the function and amper- age of each fuse. NOTICE: before changing fuses or relays, turn the starter key to the OFF position.
Page 295 6 - MAINTENANCE SMIL18MEX0059FB Fuse functions (1) Starter key 30 A (13) Wiper motor 20 A (2) Cassette / Cluster 20 A (14) Air-conditioning / Heater 20 A (3) Air-conditioning / Heater / Room light 30 A (15) Solenoid 20 A (4) MCU 20 A (16) Alternator / Start 20 A (5) ECU 20 A...
Page 296: Storage
Lower the dozer blade to the ground. 4. Grease the machine thoroughly. The exposed surfaces of the cylinder rods should be greased or covered with a protective film. Consult your NEW HOLLAND CON- STRUCTION Dealer. NOTE: when the machine resumes service, the film will disappear automatically.
Page 297: Periodic Checks
6 - MAINTENANCE Periodic checks WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas. Make sure there is adequate ventilation at all times. Failure to comply could result in death or serious injury. W0156A Every month, check: 1.
Page 298: Starting Up The Machine After Storage
6 - MAINTENANCE Starting up the machine after storage WARNING Unexpected machine movement! Before starting the engine, make sure all controls are in the neutral position. Failure to comply could result in death or serious injury. W0311A WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas.
Page 299: Troubleshooting
Engine - Troubleshooting NOTE: This chapter describes the easy diagnostic methods for engine-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the NEW HOLLAND CONSTRUCTION dealer. Problem Possible Cause...
Page 300: Electrical Systems - Troubleshooting
Electrical systems - Troubleshooting NOTE: this chapter describes the easy diagnostic methods for electrical system-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the NEW HOLLAND CONSTRUCTION dealer.
Page 301: Other Systems - Troubleshooting
Other systems - Troubleshooting NOTE: this chapter describes the easy diagnostic methods for generic problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the NEW HOLLAND CONSTRUCTION dealer. Problem...
Page 302 7 - TROUBLESHOOTING...
Page 303: Specifications
8 - SPECIFICATIONS SPECIFICATIONS###_9_### Machine specifications Engine Model Yanmar 4TNV98C Type 4-cycle diesel engine, low emission Cooling method Water cooling Number of cylinders and arrangement 4 cylinders, in-line Firing order 1 - 3 - 4 - 2 Combustion chamber type Direct injection type Cylinder bore x stroke 98 mm (3.86 in) x 110 mm (4.33 in)
Page 304 8 - SPECIFICATIONS Swing motor Type Fixed displacement axial piston motor Capacity 32.3 cm³/rev (2.0 in³/rev) Relief pressure 21581 kPa (3130 psi) Braking system Automatic, spring applied hydraulic released Braking torque 137.34 N·m (101.30 lb ft) Brake release pressure 1958 – 3930 kPa (284 – 570 psi) Reduction gear type 2 - stage planetary Travel motor...
Page 305 8 - SPECIFICATIONS Track shoes (steel): 40...
Page 306: Dimensions
8 - SPECIFICATIONS Dimensions SMIL16MEX0554FB (A) Overall length 5900 mm (232.3 in) (B) Overall width, with 380 mm (15.0 in) shoe 1920 mm (75.6 in) (C) Overall height 2550 mm (100.4 in) (D) Upperstructure width 1850 mm (72.8 in) (E) Overall height of cab 2550 mm (100.4 in) (F) Ground clearance of counterweight 690 mm (27.2 in)
Page 307 8 - SPECIFICATIONS Working range SMIL16MEX0555FB (A) Maximum digging reach 6150 mm (242.1 in) (A’) Maximum digging reach on ground 6010 mm (236.6 in) (B) Maximum digging depth 3820 mm (150.4 in) (B’) Maximum digging depth ( 2.4 m (8 ft) level) 3420 mm (134.6 in) (C) Maximum vertical wall digging depth 3200 mm (126.0 in)
Page 308: Weights
8 - SPECIFICATIONS Weights Machine 5650 kg (12456 lb) / Operating weight (*) (**) 5850 kg (12897 lb) Components Upperstructure assembly 2710 kg (5975 lb) Main frame weld assembly 600 kg (1323 lb) Engine assembly 270 kg (595 lb) Main pump assembly 30 kg (66 lb) Main control valve assembly 45 kg (99 lb)
Page 309: Accessories
NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. The data shown below are referred to working operation with the dozer blade up and the 235 kg (518.1 lb) counter- weight.
Page 310 9 - ACCESSORIES Ditch cleaning direct fit bucket The data shown below are referred to working operation with the dozer blade up and the 235 kg (518.1 lb) counter- weight. For cab configuration: • 1.60 m (62.99 in) arm, minimum lift value: 620 kg (1367 lb). •...
Page 311: Klac Type Buckets
NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. The data shown below are referred to working operation with the dozer blade up and the 235 kg (518.1 lb) counter- weight.
Page 312 9 - ACCESSORIES Ditch cleaning Klac type buckets The data shown below are referred to working operation with the dozer blade up and the 235 kg (518.1 lb) counter- weight. For cab configuration: • 1.60 m (62.99 in) arm, minimum lift value: 620 kg (1367 lb). •...
Page 313: Standard Buckets With Mechanical Coupler
NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. The data shown below are referred to working operation with the dozer blade up and the 235 kg (518.1 lb) counter- weight.
Page 314 9 - ACCESSORIES Standard ditch cleaning buckets with mechanical coupler The data shown below are referred to working operation with the dozer blade up and the 235 kg (518.1 lb) counter- weight. For cab configuration: • 1.60 m (62.99 in) arm, minimum lift value: 620 kg (1367 lb). •...
Page 315: Standard Buckets With Hydraulic Pin Grabber Coupler
NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. The data shown below are referred to working operation with the dozer blade up and the 235 kg (518.1 lb) counter- weight.
Page 316 9 - ACCESSORIES Standard ditch cleaning buckets with hydraulic coupler The data shown below are referred to working operation with the dozer blade up and the 235 kg (518.1 lb) counter- weight. For cab configuration: • 1.60 m (62.99 in) arm, minimum lift value: 620 kg (1367 lb). •...
Page 317: Auxiliary Hydraulic Circuits
9 - ACCESSORIES Auxiliary hydraulic circuits Breaker auxiliary hydraulic circuits (1-way) The machine can be provided with a breaker auxiliary hydraulic circuit. This type of circuit is set as a single acting circuit (1-way). The single acting hydraulic circuit is dedicated only for the attachment such as hydraulic breaker. Hydraulic connections SMIL20MEX0727BA Hydraulic connection (B)
Page 318 9 - ACCESSORIES Operating controls To activate the breaker hydraulic circuit press the breaker push-button (1) located on the push-button panel (2) on the right-hand side controls console. SMIL16MEX0506AA The breaker push-button is located on the right-hand control lever: • Press the breaker push-button to operate the single act- ing hydraulic attachment.
Page 319 9 - ACCESSORIES NOTE: If the machine is also equipped with first auxiliary hydraulic circuit (optional), the button to operate the hy- draulic breaker is located on the right-hand control lever under the proportional switch. To operate the hydraulic breaker push the right button to operate the single acting hydraulic attachment.
Page 320 9 - ACCESSORIES First auxiliary hydraulic circuits (2-way - High flow) The machine can be provided with a first auxiliary hydraulic circuit. This type of circuit is set as a double-acting hydraulic circuit (2-way). The double acting hydraulic circuit is intended for the attachment such as auger, clamshell or nibbler.
Page 321 9 - ACCESSORIES Operating controls If the auxiliary pedal is equipped, press the front side and rear side of pedal to full stroke to operate a double-acting hydraulic attachment: • Pedal downward: Release • Pedal upward: Clamp SMIL16MEX0558BA If the proportional switch on the right-hand control lever is equipped you can operate the proportional switch as follows: •...
Page 322 9 - ACCESSORIES To activate and setting the first auxiliary hydraulic circuit, follow the procedure from the main menu screen to the “Option attach” in the sub menu “Management” as re- ported in 3-39. Three kinds of attachment options can be selected by this menu: A.
Page 323 9 - ACCESSORIES Select RCV set: • Set right-hand remote control valve for grapple/auger operation. NOTE: If the machine is also equipped with the left-hand control valve (optional), the operator can choose also to set the left-hand remote control valve to operate the grap- ple/auger.
Page 324 9 - ACCESSORIES Second auxiliary hydraulic circuits (2-way - Rotating - Low flow) The machine can be provided with an additional second auxiliary hydraulic circuit. This type of circuit can operate the attachments featuring secondary hydraulic actuation for positioning, such as rotating grabs or tilt able buckets. Hydraulic connections The lines are located on the left-hand side and on the right-hand side of the arm to allow proper and safe connection of the attachment hydraulic lines to the second auxiliary hydraulic circuit.
Page 325 9 - ACCESSORIES Operating controls The proportional switch on the left-hand control lever is the conventional control for the second auxiliary hydraulic circuit. If the proportional switch on the left-hand control lever is equipped you can operate the proportional switch as follows: •...
Page 326 9 - ACCESSORIES To activate and setting the second auxiliary hydraulic cir- cuit, follow the procedure from the main menu screen to the “Option attach” in the sub menu “Management” as re- ported in 3-39. Three kinds of attachment options can be selected by this menu: A.
Page 327 9 - ACCESSORIES Proportional switch setting: • Set left-hand or right-hand proportional switch respec- tively for Close or Open. NOTE: the default control for grapple/auger proportional switch is to left-hand release and to right-hand clamp. NOTE: the default control for rotary proportional switch is to left-hand counterclockwise rotation and to right-hand clockwise rotation.
Page 328 9 - ACCESSORIES Operating guidelines for usage of hydraulic attachments Always select an hydraulic attachment which is suitable for installation on the machine, in order to avoid severe dam- ages to the machine frames and to the machine systems. Make sure to select an hydraulic attachment which does not compromise the overall machine stability.
Page 329 9 - ACCESSORIES Operation with the hydraulic breaker The hydraulic breaker is a single-acting hydraulic attachment, and shall be connected to the breaker hydraulic circuit (1-way). Therefore, to operate with a hydraulic breaker the machine shall be equipped with its dedicated breaker hydraulic circuit (1-way).
Page 330 9 - ACCESSORIES Press and hold the breaker push–button in order to op- erate the hydraulic breaker with the continuous selected flow providing a constant blowing frequency. Release the push-button to stop the breaker operation. SMIL18MEX0408BA NOTE: If the machine is also equipped with first auxiliary hydraulic circuit (optional), the button to operate the hy- draulic breaker is located on the right-hand control lever under the proportional switch.
Page 331 9 - ACCESSORIES Precautions while operating the hydraulic breaker Avoid hitting objects with breaker. The breaker is heav- ier than the bucket and lowers faster. This may cause damage to the breaker, attachment, and upper structure. Always lower the breaker slowly until the chisel point touches the object to be broken before starting breaker operation.
Page 332 9 - ACCESSORIES Do not operate the breaker to the side of the machine. The machine may become unstable and undercarriage components life may be reduced. SMIL16MEX0567AA Operate the excavator carefully to avoid hitting the boom with the hydraulic breaker. SMIL16MEX0568AA Do not operate the breaker while striking.
Page 333 NOTICE: all attachment shown on this manual are exclusive to the North American Market. To all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. Hydraulic breaker...
Page 334 9 - ACCESSORIES Pin, bushing and insert kit Unit weight 9.1 kg (20 lb) NOTE: for direct fit application only. SMIL18MEX0083AA 9-26...
Page 335 9 - ACCESSORIES Operation with the hydraulic auger The hydraulic auger is a double-acting hydraulic attachment, and shall be connected to the first auxiliary (2-way) hydraulic circuit. Therefore, to operate with a hydraulic auger the machine shall be equipped with the first auxiliary (2-way) hydraulic circuit.
Page 336 9 - ACCESSORIES If the auxiliary pedal is equipped, press the front and rear sides of the pedal in order to rotate the auger clockwise and counterclockwise. SMIL16MEX0558BA If the proportional switch on the right-hand control lever is equipped, slide the proportional switch to operate the hy- draulic auger.
Page 337 9 - ACCESSORIES Precautions while operating the hydraulic auger Avoid hitting objects with bit. The auger is heavier than the bucket and lowers faster. This may cause damages to the auger, attachment, and upper structure. Always lower the auger slowly until the bit point touches the ground to be drilled before starting auger operation.
Page 338 9 - ACCESSORIES Do not operate the auger to the side of the machine. The machine may become unstable and undercarriage com- ponents life may be reduced. SMIL16MEX0567AA Operate the excavator carefully to avoid hitting the boom with the bit. SMIL18MEX0072AA Do not operate the auger while striking.
Page 339 NOTICE: all attachment shown on this manual are exclusive to the North American Market. To all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. Drive unit (1)
Page 340 9 - ACCESSORIES Pin, bushing and insert kit (4) Unit weight 9 kg (20 lb) NOTE: for direct fit application only. SMIL18MEX0083AA Bit (5) Unit weight Maximum diameter 123 kg (271 lb) 600 mm (24 in) SMIL17MEX2794AA Auger bit extension (6) Unit weight Maximum length 26 kg (57 lb)
Page 341 9 - ACCESSORIES Adapter plate (7B) Model Unit weight Mounting adapter 55 kg (121 lb) NOTE: for pin grabber mechanical and hydraulic coupler applications only. SMIL18MEX0084AA 9-33...
Page 342 9 - ACCESSORIES The auger pendulum mount assembly consist of the following items: Drive unit (1). Pendulum mount (2). Bit (5). Auger bit extension (6), this component, not show in figure, must be installed between drive unit (1) and the bit (5).
Page 343: Hydraulic Oil - Breaker/Auger
9 - ACCESSORIES Hydraulic oil - breaker/auger When using the hydraulic breaker, hydraulic fluid deteriorates more quickly than during ordinary digging. Check the hydraulic fluid level more frequently. In addition, when changing the filters, also check the condition of the hydraulic fluid.
Page 344: Quick Coupling System - Klac Type
9 - ACCESSORIES Quick coupling system - Klac type WARNING Crushing hazard! Never put your hands inside the quick coupler mechanism. Turn off the engine and wait for all move- ment to stop. Failure to comply could result in death or serious injury. W1542A WARNING Hazard to bystanders!
Page 345 9 - ACCESSORIES Attachment engagement WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
Page 346 9 - ACCESSORIES 3. Pull the wrench handle to extract the locking plate, until it latches in place. 4. Remove the release tool, and store it in a compartment of the machine. 5. Align the arm (3) so that is parallel to the bucket (4), then engage the pins (5) that secure the quick coupler to the bucket hooks.
Page 347 9 - ACCESSORIES 7. Check the coupling between the bucket and the quick coupler. ○ (A) there must be no play between the alignment profiles. Lock all machine controls, get off the ma- chine, go near to the quick coupling system and check the coupling status.
Page 348 9 - ACCESSORIES Attachment disengagement - Mechanical version WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
Page 349 9 - ACCESSORIES Securing the quick coupling system NOTICE: The quick coupling system must be secured unless using another attachment. Be sure to retract the mobile plate of the quick coupling system. WARNING Cutting hazard! This operation could be dangerous. Do not put your hands near the mobile plate.
Page 350 Advised models NOTICE: all attachment shown on this manual are exclusive to the North American Market. To all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized NEW HOLLAND CON- STRUCTION dealer, before purchasing an attachment.
Page 351: Quick Coupling System - Mechanical Pin-Grabber Type
9 - ACCESSORIES Quick coupling system - Mechanical pin-grabber type WARNING Crushing hazard! Never put your hands inside the quick coupler mechanism. Turn off the engine and wait for all move- ment to stop. Failure to comply could result in death or serious injury. W1542A WARNING Hazard to bystanders!
Page 352 9 - ACCESSORIES 3. Extend the bucket cylinder (curl in) until the rear pin of the attachment is firmly seated in the coupler. 4. Stop the engine and get out of the machine. SMIL17MEX2814AA 5. Insert the release bar (3) and rotate the locking hooks upwards slightly.
Page 353 9 - ACCESSORIES Attachment disengagement WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
Page 354 9 - ACCESSORIES 5. Install the locking pin (2) and the retainer pin (4). 6. Remove the release bar (3). 7. Get into the machine, fasten the seat belt and start the engine. SMIL17MEX2819AA 8. Retract the bucket cylinder. 9. Move the arm away from the attachment pin until the coupler hooks are clear of the attachment.
Page 355 Advised models NOTICE: all attachment shown on this manual are exclusive to the North American Market. To all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized NEW HOLLAND CON- STRUCTION dealer, before purchasing an attachment.
Page 356: Quick Coupling System - Hydraulic Pin-Grabber Type
9 - ACCESSORIES Quick coupling system - Hydraulic pin-grabber type WARNING Crushing hazard! Never put your hands inside the quick coupler mechanism. Turn off the engine and wait for all move- ment to stop. Failure to comply could result in death or serious injury. W1542A WARNING Hazard to bystanders!
Page 357 9 - ACCESSORIES Attachment engagement WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
Page 358 9 - ACCESSORIES 3. Place coupler in the fully curled position. Hold the bucket curl lever for 3 – 5 s to allow the hook to fully retract. 4. Verify that the jaw is completely retracted, place the coupler above the attachment. SMIL17MEX2822AA 5.
Page 359 9 - ACCESSORIES 8. From the operator’s seat perform a visual inspection and check in order to verify the correct rear jaw en- gagement. If the front lock is not visible proceed as follows: • Fully extend the bucket cylinder. •...
Page 360 9 - ACCESSORIES • The bucket may hit cab, boom and boom cylinders when it reaches vicinity of them. SMIL20MEX0408AA NOTE: If is not possible to perform the visual inspection and check from the cab, the operator must get out of the cab and stand in a safe place to visually inspect before operating the machine.
Page 361 9 - ACCESSORIES Attachment disengagement WARNING Misuse hazard! Follow the operating instructions in this chap- ter. Any other practice that has not received the prior approval of the manufacturer is con- sidered to be strictly forbidden. Failure to comply could result in death or se- rious injury.
Page 362 9 - ACCESSORIES 2. Lift the red cover (A) to activate the hydraulic quick coupling switch (B) to disengage coupler system for 2 s, then lower the red cover (A) to release the quick coupling switch (B). NOTE: to disengage the attachment is necessary keep pressed the hydraulic quick coupling activation switch (B).
Page 363 Advised models NOTICE: all attachment shown on this manual are exclusive to the North American Market. To all other markets contact your authorized NEW HOLLAND CONSTRUCTION dealer, before purchasing an attachment. NOTE: contact your authorized NEW HOLLAND CON- STRUCTION dealer, before purchasing an attachment.
Page 364: Load Handling
9 - ACCESSORIES Load handling WARNING Crushing hazard! During load handling operations, it is very important to adhere strictly to the instructions given in this manual and local legislation. Failure to comply could result in death or serious injury. W0257A WARNING Improper operation or service of this machine can result in an accident.
Page 365 9 - ACCESSORIES To handle suspended loads proceed as described below: • Evaluate (if not known) the mass of the object to be han- dled and compare it with the data listed in the liftable loads chart (1) located in the cab. Do not lift loads ex- ceeding the maximum values prescribed by the table.
Page 366 9 - ACCESSORIES Loads handling chart The load handling chart indicates the rated lift capacities that you must consider at different distances from the swing axis. The rated lift capacity is defined according to SAE J1097 and ISO 10567 as the smaller value of either the rated tipping load ( 75% of the tipping load) or the rated hydraulic lift capacity ( 87% of the hydraulic lift capacity).
Page 367: Thumb Bracket
In the event abnormal conditions are found, contact the NEW HOLLAND CON- STRUCTION. dealer. NOTICE: the pressure setting of the safety valves must be checked every 6 months. Consult the NEW HOLLAND CONSTRUCTION dealer. SMIL16MEX1125AA Thumb bracket The arm can be equipped with the bracket in order to in- stall a hydraulic thumb.
Page 368: Fuel Tank Filler Pump
9 - ACCESSORIES Fuel tank filler pump If the machine is refuelled often or regularly with fuel from cans or barrels, there is an increased risk of foreign matter and water getting into the fuel system. In this case: • always refuel through a fine mesh filter; •...
Page 369: Rotating Beacon
Rotating beacon When you operate a machine on a road or beside a road, a rotating beacon is required to avoid any traffic accident. Please contact your NEW HOLLAND CONSTRUCTION dealer to install it. SMIL19MEX0711AA During the machine transfer, change the position of the light to the horizontal position.
Page 370 9 - ACCESSORIES 9-62...
Page 371 Index ###_Index_### Air cleaner ......... 6-59, 6-76 Air conditioner filters .
Page 372 Fuel tank filler pump ........9-60 Fuses .
Page 373 Quick coupling system - Klac type ....... . . 9-36 Quick coupling system - Mechanical pin-grabber type .
Page 374 New Holland dealer. © 2021 CNH Industrial Italia S.p.A. All Rights Reserved. New Holland is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

New Holland E57C Operator's Manual

1 General Information

2 Safety Information

3 Controls and Instruments

4 Operating Instructions

5 Transport Operations

6 Maintenance

Every 100 Hours

Every 250 Hours

Every 500 Hours

Every 1000 Hours

Every 1500 Hours

Every 2000 Hours

Every 3000 Hours

7 Troubleshooting

8 Specifications

9 Accessories

Quick Links

Troubleshooting

Related Manuals for New Holland E57C

Summary of Contents for New Holland E57C