New Holland E35B Tier 3 Service Manual
New Holland E35B Tier 3 Service Manual

New Holland E35B Tier 3 Service Manual

Compact hydraulic excavator
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SERVICE MANUAL
E35B
Tier 3
Compact Hydraulic Excavator
PIN NETN36001 (PX17-40001) and above
Part number S5HX0012E01
1
edition English
st
October 2014

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  • Page 1 SERVICE MANUAL E35B Tier 3 Compact Hydraulic Excavator PIN NETN36001 (PX17-40001) and above Part number S5HX0012E01 edition English October 2014...
  • Page 2 SERVICE MANUAL E35B Cab TIER 3 E35B Canopy TIER 3 S5HX0012E01 14/10/2014 Find manuals at https://best-manuals.com...
  • Page 3 Contents INTRODUCTION Machine completion and equipment ..........05 [05.102] Machine completion ..............05.1 Engine..................
  • Page 4 [48.130] Track frame and driving wheels ........... . 48.2 [48.134] Track tension units .
  • Page 5 Platform, cab, bodywork, and decals ..........90 [90.150] Cab ................. 90.1 [90.151] Cab interior .
  • Page 6 INTRODUCTION S5HX0012E01 14/10/2014 Find manuals at https://best-manuals.com...
  • Page 7: Table Of Contents

    Contents INTRODUCTION Foreword - Important notice regarding equipment servicing ........3 Safety rules .
  • Page 8: Foreword - Important Notice Regarding Equipment Servicing

    Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND CONSTRUCTION Sales and Service Networks. S5HX0012E01 14/10/2014...
  • Page 9: Safety Rules

    INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
  • Page 10: Safety Rules - Ecology And The Environment

    Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. NEW HOLLAND CONSTRUCTION strongly recommends that equipment owners return all used batteries to a [Brand] dealer, who will dispose of the used batteries or recycle the used batteries properly.
  • Page 11: Safety Rules Personal Safety

    INTRODUCTION Safety rules Personal Safety E35B Most accidents involving machine operation and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual and the safety signs on the machine before you operate or service the machine.
  • Page 12: Basic Instructions - Shop And Assembly

    Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND CONSTRUCTION Original Parts can offer this guarantee.
  • Page 13 W0111A Special tools The special tools that NEW HOLLAND CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND CONSTRUCTION machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long- lasting operation.
  • Page 14: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly E35B Decimal hardware Grade 5 bolts, nuts and studs Size lb in/lb ft 12 - 15 Nm 108 - 132 lb in 1/4 in 5/16 in 23 - 28 Nm 204 - 252 lb in 3/8 in 48 - 57 Nm 420 - 504 lb in...
  • Page 15 INTRODUCTION Grade 10.9 bolts, nuts and studs Size lb in/lb ft 4 mm 4 - 5 Nm 36 - 48 lb in 5 mm 9 - 11 Nm 84 - 96 lb in 6 mm 15 - 18 Nm 132 - 156 lb in 8 mm 37 - 43 Nm 324 - 384 lb in...
  • Page 16 INTRODUCTION Size lb in/lb ft 5/8-11 in 190 - 203 Nm 140 - 150 lb ft O-ring face seal end O-ring boss end fitting or lock nut Nominal Tube outside diameter Thread size Nm lb in/lb ft Thread size Nm lb in/lb ft SAE dash size...
  • Page 17: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque - Standard torque data for hydraulics E35B Installation of adjustable fittings in straight thread O-ring bosses 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).
  • Page 18 INTRODUCTION Pipe thread fitting torque Thread size Torque (maximum) 1/8-27 13 N·m (10 lb ft) Before installing and tightening pipe fittings, clean the 1/4-18 16 N·m (12 lb ft) threads with a clean solvent or Loctite cleaner and apply 3/8-18 22 N·m (16 lb ft) sealant L ®...
  • Page 19: Capacities

    INTRODUCTION Capacities Manufacturer International Component to be filled Quantity Consumable specifications specifications NEW HOLLAND AMBRA MASTERGOLD™ MAT3507 HSP ENGINE OIL SAE 3.6 - 5.5 L 10W-30 API CI 4/CH-4 Engine oil pan (1.0 - ACEA E7/E5 NEW HOLLAND 1.5 US gal) AMBRA MASTERGOLD™...
  • Page 20 INTRODUCTION Temperature operating ranges Viscosity Temperature operating range Consumable NEW HOLLAND SAE 10W-30 -25 °C - +25 °C AMBRA Engine MASTERGOLD™ HSP SAE 15W-40 -15 °C - +40 °C ENGINE OIL NEW HOLLAND Travel motor, upper rollers and idler AMBRA HYPOIDE SAE 80W-90 -25 °C - +45 °C...
  • Page 21 INTRODUCTION Use of biodegradable oils When you use biodegradable oil, please refer to following: • There are two types of biodegradable oil available: vegetable-based and synthetic-based. We recommend using synthetic oils, because vegetable ones have a maximum operating temperature of 80 °C (176 °F). For this reason, the degradation of vegetable-based oil occurs more rapidly, and they have a reduced service life.
  • Page 22: Hydraulic Contamination

    INTRODUCTION Hydraulic contamination E35B Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination is any foreign material in the hydraulic oil. Contamination can enter the hydraulic system in several ways: • When you drain the oil or disconnect any line •...
  • Page 23: General Specification

    INTRODUCTION General specification Complete machine weight Rubber crawler belt Iron crawler shoe Canopy Canopy 3630 kg 3780 kg (8333 lb) 3720 kg (8201 lb) 3870 kg (8532 lb) (8003 lb) Speed and gradeability Detail Rubber crawler belt Iron crawler shoe Rotation speed 8.4 RPM Travel speed...
  • Page 24: Product Identification

    INTRODUCTION Product identification E35B The terms right-hand, left-hand, front, and rear are used in this manual to indicate the sides as they are seen from the operator's seat. 1. Front 2. Right 3. Rear 4. Left RAIL14CEX0007AA S5HX0012E01 14/10/2014...
  • Page 25 INTRODUCTION S5HX0012E01 14/10/2014...
  • Page 26 SERVICE MANUAL Machine completion and equipment E35B Cab TIER 3 E35B Canopy TIER 3 S5HX0012E01 14/10/2014...
  • Page 27 Contents Machine completion and equipment - 05 [05.102] Machine completion ..............05.1 S5HX0012E01 14/10/2014...
  • Page 28 Machine completion and equipment - 05 Machine completion - 102 E35B Cab TIER 3 E35B Canopy TIER 3 S5HX0012E01 14/10/2014 05.1 [05.102] / 1...
  • Page 29 Contents Machine completion and equipment - 05 Machine completion - 102 TECHNICAL DATA Machine completion General specification Transportation ............3 General specification Crawler shoes .
  • Page 30 Machine completion and equipment - Machine completion Machine completion - General specification Transportation Loading the machine on a trailer 1. Keep the trailer bed clean. Place chocks against the truck wheels. 2. Use a ramp or a loading deck. Ramps must be strong, have a low angle, and correct height. Load and unload the machine on a level surface.
  • Page 31 Machine completion and equipment - Machine completion Dimensions L x H x W 1800.0 mm (70.9 in) X 420.0 mm (16.5 in) X 220.0 mm (8.7 in) Mass 130.0 kg (286.6 lb) RAIL14CEX1382FA S5HX0012E01 14/10/2014 05.1 [05.102] / 4...
  • Page 32 Machine completion and equipment - Machine completion Dozer (without cylinders) Dimensions L x H x W 1240.0 mm (48.8 in) X 330.0 mm (13.0 in) X 1700.0 mm (66.9 in) Mass 180.0 kg (396.8 lb) RAIL14CEX1380FA Machine completion - General specification Crawler shoes Width Length between the Ground pressure...
  • Page 33 Machine completion and equipment - Machine completion Machine completion - General specification Machine overview RAIL14CEX1743GA S5HX0012E01 14/10/2014 05.1 [05.102] / 6...
  • Page 34 Machine completion and equipment - Machine completion Travel motor Arm cylinder Muffler Boom Swing bearing Canopy Lower roller Swing cylinder Upper roller Swing motor Swivel joint Battery Control valve Fuel tank Idler assembly Hydraulic oil tank Guard Right side cover Rubber track shoe Radiator Dozer blade...
  • Page 35 Machine completion and equipment - Machine completion Machine with canopy RAIL14CEX1744GA S5HX0012E01 14/10/2014 05.1 [05.102] / 8...
  • Page 36 Machine completion and equipment - Machine completion Machine with cab RAIL14CEX1745GA Machine completion - General specification Specifications and performance E35B Speed and gradeability Canopy Rubber shoe Iron track Rubber shoe Iron track Swing speed Travel Low (1st) High (2nd) Low (1st) High (2nd) Low (1st) High (2nd) Low (1st) High (2nd)
  • Page 37 Machine completion and equipment - Machine completion Gradeabil- 58(30) ity % (de- gree) Engine Type Water cooled, 4–cycle type swirl chamber type diesel engine Number of cylinders - Bore X Stroke 3 - 82 dia. mm X 84 mm (3.23 in. X 3.31 in.) Total displacement 1.3310 L (81.2226 in³) 17.1 kW at 2400 RPM...
  • Page 38 Machine completion and equipment - Machine completion Canopy/ Cab 73.0 kg (160.9 lb) 216.0 kg 73.0 kg (160.9 lb) 216.0 kg (476.2 lb) (476.2 lb) Engine 150.0 kg (330.7 lb) Hydraulic pump 21.0 kg (46.3 lb) Radiator 3.0 kg (6.6 lb) Hydraulic tank 30.0 kg (66.1 lb) Fuel tank...
  • Page 39 Index Machine completion and equipment - 05 Machine completion - 102 Machine completion - General specification Bucket ........... . . 5 Machine completion - General specification Crawler shoes .
  • Page 40 S5HX0012E01 14/10/2014 05.1 [05.102] / 13...
  • Page 41 All rights reserved. No part of the text or illustrations of this publication may be reproduced. NEW HOLLAND CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 42 SERVICE MANUAL Engine E35B Cab TIER 3 E35B Canopy TIER 3 S5HX0012E01 14/10/2014...
  • Page 43 Contents Engine - 10 [10.202] Air cleaners and lines ..............10.1 [10.216] Fuel tanks .
  • Page 44 Engine - 10 Air cleaners and lines - 202 E35B Cab TIER 3 E35B Canopy TIER 3 S5HX0012E01 14/10/2014 10.1 [10.202] / 1...
  • Page 45 Contents Engine - 10 Air cleaners and lines - 202 SERVICE Air cleaner Remove ................. . 3 Install .
  • Page 46 Engine - Air cleaners and lines Air cleaner - Remove Tools required Flat-head screwdriver Wrench: 13 mm 1. Loosen clips (7) and (5). 2. Remove air hoses (6) and (8). 3. Loosen two bolts (2) (M8 x 20) and remove air cleaner (4) and bracket (3) assembly.
  • Page 47 Engine - Air cleaners and lines Air cleaner - Install Tools required Flat-head screwdriver Wrench: 13 mm 1. Secure the air cleaner assembly (4) to the bracket (3) using two bolts (2). Tighten the bolts to 23.5 N·m (17.3 lb ft). RAIL14CEX1353GA 2.
  • Page 48 Index Engine - 10 Air cleaners and lines - 202 Air cleaner - Install ................. 4 Air cleaner - Remove .
  • Page 49 S5HX0012E01 14/10/2014 10.1 [10.202] / 6...
  • Page 50 Engine - 10 Fuel tanks - 216 E35B Cab TIER 3 E35B Canopy TIER 3 S5HX0012E01 14/10/2014 10.2 [10.216] / 1...
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