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Power Stak
PPS2200-101AS
This manual covers PowerStak units with frame
numbers starting with GC stamped into the mast
and shipped March 2014 and after.
Installation, Operation
and Service Manual
Model Number _____________________________________
Serial # ____________________________________________
Date Placed in Service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
February 2019
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Table of Contents
Related Manuals for Presto Lifts Power Stak PPS2200-101AS
Summary of Contents for Presto Lifts Power Stak PPS2200-101AS
- Page 1 Power Stak PPS2200-101AS This manual covers PowerStak units with frame numbers starting with GC stamped into the mast and shipped March 2014 and after. Installation, Operation and Service Manual Model Number _____________________________________ Serial # ____________________________________________ Date Placed in Service _____________ IMPORTANT: READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT February 2019...
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Page 2: Limited Warranty
There are no implied warranties of any kind, more specifically; there are no warranties of merchant- ability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this lim- ited warranty. Presto Lifts will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period. -
Page 3: Table Of Contents
TABLE OF CONTENTS S E C T I O N 1: Limited Warranty ..........................2 Wheel Traction and Straddle Leg Set-Up ..................4 Introduction ............................5 Responsibility of Owners and Users ....................6 S E C T I O N 2: Certified Operator Training ...................... -
Page 4: Wheel Traction And Straddle Leg Set-Up
PowerStak is operated on smooth or polished concrete, sealed concrete, epoxy sealed floor, linoleum or other smooth surfaces Drive Wheel traction performance may be affected; If traction issues are encountered Rubber Drive Wheels are available through special order. Please contact Customer Service at Presto Lifts 1-800- 343-9322 When any PowerStak is operated on a wet, oily, powdery, sandy or non-uniform liquid or granular surface Drive Wheel traction performance will be affected and loss of traction will occur. -
Page 5: Introduction
This manual attempts to provide all of the information nec- essary for the safe and proper installation, operation and maintenance of Presto Lifts Inc. battery operated, Power This machine is designed for powered Stak. It is important that all personnel involved with the... -
Page 6: Responsibility Of Owners And Users
Responsibility of Owners and Users Inspection and Maintenance The device shall be inspected and maintained in proper working order in accordance with Presto’s owner’s manual. Removal from Service Any device not in safe operating condition such as, but not limited to, excessive leakage, missing rollers, pins, or fasteners, any bent or cracked structural members, cut or frayed electric, hydraulic, or pneumatic lines, damaged or malfunctioning controls or safety devices, etc. -
Page 7: Certified Operator Training
(OSHA 1910.178 29QFR-7-1-06 Edition) Presto lifts does not offer operator training. Operator training programs may be offered by your local Presto Lifts dealer or obtained online. Enter, "powered industrial truck operator training" into a search engine. - Page 8 FULLY READING THIS MANUAL. In order to provide occurs. for the safe operation of these stackers, Presto Lifts Inc. has identified certain hazards that may occur during the mainte- Tipovers and falls are very serious accidents; you can be nance and use of these lifts.
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Page 9: Installation
Do not use the travel speed adjustment, please contact customer stacker if there appears to be any damage. With the stacker service at Presto Lifts 1-800-343-9322 in a lowered position, check the following: •... -
Page 10: Figure 1: Operational Buttons
Turtle Speed Travel: Reversing Safety: When the butterfly control is engaged forward (toward the At the end of the handle there is a large, red reversing bar forks) or reverse (toward the operator if the operator simul- (belly button switch) that is designed to protect the operator taneously engages the turtle speed button the forward and/or from injury. -
Page 11: Daily Operations Maintenance Checks
• Do not overload. Check load center and load weight B. Visually inspect for any cracks or damage to the capacities on the nameplate. casing. • C. Check for loose battery tie-downs. Make sure travel and work area is clear of obstruc- Charger tions. -
Page 12: Battery Maintenance
S E C T I O N 5 trician. Improper connection can result in a risk of an electric shock. BATTERY MAINTENANCE 1. Disconnect the charger from the 115 volt wall outlet once the indicators read fully charged. A. PREPARING TO CHARGE A BATTERY E. -
Page 13: Maintenance
Hydraulic System S E C T I O N 6 A. Clean and inspect hydraulic cylinder. MAINTENANCE B. Lubricate chain with a rust inhibitive lubricant (light machine oil). C. Check chain tension. It should be even on both Operation of Presto Power Stak is very simple — as is their chains. -
Page 14: Troubleshooting
S E C T I O N 7 TROUBLESHOOTING Before starting the troubleshooting, you have to: A. Put the truck on an even and solid surface. B. Turn off key switch or disconnect the battery terminals. 1. Unit will not lift (motor does not run) •... - Page 15 Figure 2: Stacker Body Item Description Item Description Spacer Screen Load Wheel Straddle Leg (RH) Bearing Screen Spindle Top Cover Bolt Stacker Body Assembly Straddle Leg (LH) Screw Caster Assembly Bolt Bolt Bolt Spring Washer Seat Drive Wheel Cover Bracket Rear Cover Bolt PRESTO OWNER’S MANUAL...
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Page 16: Figure 3: Control Pod
CONTROL POD PPS2200-62NAS Figure 3: Control Pod (August 2018 to present) Control Pod Bottom Item Description Item Description Lifting Switch Lifting Switch Lowering Switch Lowering Switch Running Switch Butterfly Switch Emergency Reverse Switch Belly Button Stop Switch Horn Button Horn Button Turtle Speed Switch PRESTO OWNER’S MANUAL Page 16 POWER STAK... - Page 17 Figure 3: Control Pod (September 2018 to present) Figure 6: Control Pod Item Description Item Description Control Pod Assembly Top Cover Button, Horn Accelerator Assembly Knob Snap Ring Bearing Base Belly Switch Hexagon Socket Screw Spring Button Hexagon Socket Screw Spring Switch, Lift PRESTO OWNER’S MANUAL...
- Page 18 Figure 4: Steering Component (August 2018 and prior) Item Description Seat Connection Bolt Anchor Spindle Cover Lock Washer Item Description Spindle Cover Drive wheel Assy Screw Spindle Assy Spring Washer Spring Washer Bolt Micro Switch Seal Bolt Bearing Snap Ring Spindle Seat Spindle Collar Bearing...
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Page 19: Figure 4: Steering Components
Figure 4: Steering Component (September 2018 to present) Item Description Seat Connection Bolt Anchor Spindle Cover Lock Washer Spindle Cover Screw Spring Washer Item Description Drive wheel Assy Micro Switch (Tiller arm) Spindle Assy Bolt Spring Washer Snap Ring Bolt Seal Spindle Collar (Tiller arm Pivot up/ down) -
Page 20: Figure 5: Drive Unit
Figure 5: Drive Unit Item Description Item Description Casing Screw Gear Bearing Seal Dust Cover Ring Gear Shaft Gear Wheel Bearing C Clip C Clip Seal Electric Brake Ring Bearing Traction Motor Dust Ring C Clip Screw Gear Screw Screw Spacer Flange Panel... -
Page 21: Figure 6: Carriage Assembly
Figure 6: Carriage Assembly Item Description Block Roller Washer Bolt Fixed Pin, Chain Load Bracket Assembly Snap Ring Feed Shaft Bolt Fork Assembly Cotter Pin PRESTO OWNER’S MANUAL Page 21 POWER STAK... -
Page 22: Figure 7: Mast Components
Figure 7: Mast Components Item Description Item Description Item Description Block Spring Pin Washer Washer Chain Wheel Cover Plug Bearing Bolt Bearing Bolt Spring Washer Dust Cover Washer Spacer Orientation Piece Chain Wheel Chain Assembly Bolt Snap Ring Mast Sub-Assy-Inner Chain Wheel Seat Bolt U Bolt... -
Page 23: Figure 2: Stacker Body Components
Figure 8: Power Unit STACKER BODY COMPONENTS PPS2200-62NFO-21 Item Description Item Description Valve Block Bolt, Spring Washer Relief Valve O-Ring Unilateral Valve Gear Pump Item Description Qty Item Description Throttle Valve Bolt, Spring Washer 1A Valve Block Bolt, Spring Washer Solenoid Valve Oil Hose, Return 1B Relief Valve O‐Ring Screw Plug, Metal... -
Page 24: Figure 9: Hydraulic System
Figure 9: Hydraulic System HYDRAULIC SYSTEM PPS2200-62NAS Item Description Item Description Screw Screw Washer Washer Hydraulic Assembly Hydraulic Assembly L-Adaptor L-Adaptor O-ring O-ring Oil Hose Oil Hose Adaptor Adaptor PRESTO OWNER’S MANUAL Page 24 POWER STAK... -
Page 25: Figure 10: Hydraulic Schematic
PRESTO OWNER’S MANUAL Page 25 POWER STAK... -
Page 26: Figure 11: Control Panel
Figure 11: Control Panel CONTROL PANEL Item Description Controller Item Description Fuse Controller Travel Contactor Fuse Lifting Contactor Fuse Travel Contactor Lifting Contactor PRESTO OWNER’S MANUAL Page 26 POWER STAK... -
Page 27: Figure 12A & B: Electrical Schematic Diagram
PRESTO OWNER’S MANUAL Page 27 POWER STAK... - Page 28 PRESTO OWNER’S MANUAL Page 28 POWER STAK...
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Page 29: Figure 13: Battery Connection
CABLE 120 VAC 12V DC BATTERY MAIN BATTERY CHARGER NEGATIVE NEGATIVE CABLE BATTERY CABLE FRACTIONS .XXX .005 PRESTO LIFTS ANGLES: 3RD ANGLE 50 Commerce Way Norton MA 02766 UNLESS OTHERWISE PROJECTION SPECIFIED. 0.00 LB 063Z8 SCALE MODEL REFERENCE CAGE CODE... -
Page 30: Figure 14: Label Placement
PRESTO OWNER’S MANUAL Page 30 POWER STAK... -
Page 31: Ordering Replacement Parts
ORDERING REPLACEMENT PARTS Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit. -
Page 32: Restocking Policy
RESTOCKING POLICY PARTS Standard parts may be returned with a 20% restocking fee. Modified or custom-engineered parts are not returnable. Unfortunately, due to potentially concealed damage, all sales of electrical assemblies are final. QUALITY ISSUES Should you feel there is a quality problem, please contact the seller to ask questions and gather information on how to rectify the issue.
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