Presto Lifts Power Stak PPS2200-62NAS Installation, Operation And Service Manual
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Presto Lifts Power Stak PPS2200-62NAS Installation, Operation And Service Manual

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Power Stak
PPS2200-62NAS
Installation, Operation
and Service Manual
Model Number ___________________
Serial # _________________________
Date Placed in Service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
Part orders are subject to a $50 minimum charge.
MAR 2014

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Summary of Contents for Presto Lifts Power Stak PPS2200-62NAS

  • Page 1 Power Stak PPS2200-62NAS Installation, Operation and Service Manual Model Number ___________________ Serial # _________________________ Date Placed in Service _____________ IMPORTANT: READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a $50 minimum charge. MAR 2014...

  • Page 2: Limited Warranty

    There are no implied warranties of any kind, more specifically; there are no warranties of merchant- ability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this limited warranty. Presto Lifts will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS S E C T I O N 1: Limited Warranty ..............................2 Introduction .................................5 S E C T I O N 2: Safety ................................5-6 S E C T I O N 3: Installation ................................7 A. Inspection ..............................7 B.
  • Page 4 LIST OF FIGURES: Figure 1:Operational Buttons......................7 Figure 2: PPS2200-62NAS Exploded View ..........15 (Prior to November 2008) Figure 3: PPS2200-62NAS Exploded View ..........17 (November 2008 to Present) Figure 4: Cylinder View ................18 (Prior to November 2008) Figure 5: Cylinder View ................

  • Page 5: Introduction

    Presto Lifts Inc. battery operated, powered industrial stacker and that your employer Power Stak. It is important that all personnel involved must train you and certify that you are qualified.
  • Page 6 WARNINGS WARNING! DO NOT use this stacker until you have been trained You or others around you can be seriously injured and authorized to do so. or even killed if you don't use this stacker correctly. DO NOT operate until you have read all warnings and Read and obey all warnings and instructions in this instructions.

  • Page 7: Installation

    With an overhead hoist or forklift, carefully pick up the S E C T I O N 3 INSTALLATION unit taking into consideration the center of gravity of the unit. If you choose to pick the unit with an overhead hoist, use a nylon sling and hoist with a minimum of A.

  • Page 8: Wheel Traction And Straddle Leg Set-Up

    CRITICAL PROCEDURE FOR PROPER WHEEL TRACTION Proper Drive Wheel traction is obtained for the PowerStak Straddle unit using this Procedure All PowerStak Models are designed and intended to operate on an unfinished concrete floor surface. If any PowerStak is operated on smooth or polished concrete, sealed concrete, epoxy sealed floor, linoleum or other smooth surfaces Drive Wheel traction performance may be affected;...

  • Page 9: Operation

    Electric Brake: S E C T I O N 4 Your stacker is equipped with an electric magnetic OPERATION brake. The brake is applied when the handle is in its vertical position between 10 – 15 degrees and lowered position between 80 – 90 degrees. The brake could be A.

  • Page 10: Daily Operations Maintenance Checks

    • Inspect the lift for damaged or worn parts. Do not use if not in safe operating condition. • Use lift on hard level surfaces only. • Make sure load is evenly distributed, not loose or unstable, and is as far back on platform or forks as possible.

  • Page 11: Suggested Daily Operator Checklist

    DAILY OPERATOR CHECK LIST CHARGE CONDITION/BATTERY CHECK LIST 1. Check Battery Discharge Indicator (Fuel Gage and Hour Meter) – Be sure unit is showing proper Charge Level before operating unit 2. Check to be sure Charging Cord is Unplugged and properly stowed before operat- ing unit 3.

  • Page 12: Battery Maintenance

    S E C T I O N 5 D. BATTERY MAINTENANCE To measure the voltage, use a digital voltmeter (DC) on the battery poles. The truck must not have been in use BATTERY MAINTENANCE for the previous 30 minutes. A. PREPARING TO CHARGE A BATTERY DANGER Never alter the AC cord or plug provided.

  • Page 13: Maintenance

    Battery (maintenance free) A. Clean terminals. S E C T I O N 6 B. Clean battery compartment area if there are signs of corrosion. MAINTENANCE Hydraulic System Operation of Presto Power Stak is very simple — as is A. Clean and inspect hydraulic cylinder. their construction.
  • Page 14 ¨ Pump check valve stuck open stop button down. ¨ Faulty solenoid valve 3. Remove the 2 screws from the main orange cover • Faulty wiring from lift switch to solenoid that covers the unit. • Faulty lift contactor 4. Remove the emergency stop button by unscrewing. •...
  • Page 15 Figure 2: PPS2200-62NAS Exploded View Prior to November 2008 1039 1040 1031 1032 1033 1030 1034 1041 1029 1042 1035 1043 1028 1036 1044 1027 1055 1045 1037 1047 1046 1026 3200 1038 1023 1056 1025 1057 1022 1024 1021 1058 1048 1059...

  • Page 16: Prior To November 2008

    Table 1: Prior to November 2008 Model PPS2200-62NAS Item Description Item Description 2300 Cylinder 1026 Bearing 6006 2400 Rear wheel 1027 Washer 3000 Drive wheel assembly 1028 Washer ?30 3100 Handle assembly 1029 chain wheel top base 3200 Steering assembly 1030 Chain LH1234 4000...
  • Page 17 Figure 3: PPS2200-62NAS Exploded View November 2008 to Present PRESTO OWNER’S MANUAL Page 17 POWER STAK...
  • Page 18 Figure 4: Cylinder View PPS2200-62NAS Prior to November 2008 PRESTO OWNER’S MANUAL Page 18 POWER STAK...

  • Page 19: Figure 4: Cylinder View

    Figure 5: Cylinder View PPS2200-62NAS November 2008 to Present Item Description 5001 Fitting 5002 O Ring 5003 Velocity Valve 5004 Cylinder Barrel 5005 5006 U Ring 5007 Piston 5008 Spacer 5009 O Ring 5010 Piston Rod 5011 Wearable Ring 5012 Direction Sleeve 5013 Dustproof Ring...

  • Page 20: Figure 7: Caster Wheel Assembly

    Figure 6: Prior to November 2008 Caster Wheel Assembly PPS2200-62NAS 2401 2402 2416 2403 2404 2405 2415 2406 2414 2407 2413 2412 2411 2410 2409 2408 Item Description Item Description 2409 Wheel 128x55 2401 Bolt M10x35 2410 Bearing 6004 2402 Spring washer 10 2411 Wheel frame...

  • Page 21: Figure 6: Caster Wheel Assembly

    Figure 7: November 2008 to Present Caster Wheel Assembly PPS2200-62NAS Item Description 2001 Bolt M12X40 2002 Spring Washer M12 4 2003 Flat Washer M12 2004 Wheel Frame 2005 Bolt M12X90 2006 Wheel Side Cover 2007 Bearing Ring 2008 Wheel 2009 Sleeve 2010 Bearing 2011 Nut M12X90 PRESTO OWNER’S MANUAL...
  • Page 22 PRESTO OWNER’S MANUAL Page 22 POWER STAK...
  • Page 23 Figure 9: Item Description 7101 Screw M6X12 7102 Handle Bottom Cover 7103 Front Button 7104 Electrical Outlet (big) 7105 Electrical Outles (small) 1 7106 Left Handle Cover 7107 Upper Cover 7108 Spring 7109 Horn Button 7110 Button Group 7111 Right Handle Cover 7112 Bolt M3X10 7113 Washer 7114 Switch Cover...

  • Page 24: Figure 10: Steering Assembly

    Figure 10: Steering Assembly PPS2200-62NAS Item Description 1100 Handle 1001 Handle joint pipe weld 1002 Washer 8 1003 Bearing Pin 1004 Spring 1005 Limited Switch 1006 Washer C Grade 1007 Bolt M5x28 1008 Joint pipe pin 1009 Nut M52x1.5 1010 Nut washer 52 1011 Handle joint base weld...

  • Page 25: Figure 11: Steering Assembly

    Steering Assembly Figure 11: PPS2200-62NAS Item Description 3100 Handle 3201 Handle pipe weld 3202 Washer 8 3203 3204 Air spring 3205 Cover lock plate 3206 Bolt M6x25 3207 Spring washer 6 3208 Washer 6 3209 Nut M6 3210 Nut M4 3211 Travel switch 3212...
  • Page 26 Figure 12: Item Description 7100 Handle 7001 Handle Pipe Weld 7002 Snap Ring 8 7003 Holder 7004 7005 Spring Bearing 7006 Bolt M8X30 7007 Flat Washer 8 7008 Spring Washer 8 7009 Nut M8 7010 Washer 7011 Spring Washer 6 7012 Bolt M6X12 7013...
  • Page 27 PRESTO OWNER’S MANUAL Page 27 POWER STAK...
  • Page 28 Figure 14: PRESTO OWNER’S MANUAL Page 28 POWER STAK...
  • Page 29 Figure 15: Carriage Assembly PPS2200-62NAS Item Description 4002 Nut M6 4003 Bolt M6X30 4004 Middle Plate 4009 Fork Shaft 4011 Adjustable Plate 4012 Bearing 6307 4013 Wheel Sleeve 4014 Snap Ring M35 4015 Snap Ring M80 4016 Fork 4017 Lift Frame PRESTO OWNER’S MANUAL Page 29 POWER STAK...

  • Page 30: Figure 16: Labels & Precautionary Warnings

    Figure 16: Labels & Precautionary Warnings PRESTO OWNER’S MANUAL Page 30 POWER STAK...
  • Page 31 Figure 17 Electric Control Parts PRESTO OWNER’S MANUAL Page 31 POWER STAK...

  • Page 32: Figure 18: Electric Control Circuit

    Figure 18: Electric Control Circuit PRESTO OWNER’S MANUAL Page 32 POWER STAK...

  • Page 33: Figure 19: Wiring (Prior To November 2008)

    Figure 19: Wiring Connectors viewed from wire entry side. PRESTO OWNER’S MANUAL Page 33 POWER STAK...
  • Page 34 Figure 20: PRESTO OWNER’S MANUAL Page 34 POWER STAK...
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  • Page 36 PRESTO OWNER’S MANUAL Page 36 POWER STAK...
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  • Page 38 PRESTO OWNER’S MANUAL Page 38 POWER STAK...
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  • Page 41 PRESTO OWNER’S MANUAL Page 41 POWER STAK...
  • Page 42 PRESTO OWNER’S MANUAL Page 42 POWER STAK...
  • Page 43 PRESTO OWNER’S MANUAL Page 43 POWER STAK...

  • Page 44: Figure 30: Battery Connection

    CABLE 120 VAC 12V DC BATTERY MAIN BATTERY CHARGER NEGATIVE NEGATIVE CABLE BATTERY CABLE FRACTIONS .XXX .005 PRESTO LIFTS ANGLES: 3RD ANGLE 50 Commerce Way Norton MA 02766 UNLESS OTHERWISE PROJECTION SPECIFIED. 063Z8 0.00 LB MODEL REFERENCE CAGE CODE SCALE...

  • Page 45: Ordering Replacement Parts

    Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit.

  • Page 46: Restocking Policy

    RESTOCKING POLICY PARTS Standard parts may be returned with a 20% restocking fee. Modified or custom-engineered parts are not returnable. Unfortunately, due to potentially concealed damage, all sales of electrical assemblies are final. QUALITY ISSUES Should you feel there is a quality problem, please contact the seller to ask questions and gather information on how to rectify the issue.

  • Page 47: Return Goods Authorization

    Canada, or Mexico have thirty (30) days from date of RGA issue to have the product arrive at Presto Lifts’ facility. All merchandise must arrive Free on Board at Presto Lifts’ facility or the shipment will be refused and returned to the sender. All credits are issued less restocking and refurbishing charges, regardless if the merchandise was damaged in transit.
  • Page 48 MANY NEEDS REQUIRE MANY OPTIONS... LET PRESTO MEET THOSE NEEDS!

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