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For PPS1100-62-CB machines with frame numbers beginning with ST stamped into the mast.
Presto Lifts
Counter Balance Stacker
Owner's Manual
Model PPS1100-62-CB
Model:
Serial Number:
Date placed in
service:
50 Commerce Way, Norton, MA 02766
Email: service@prestolifts.com
PPS1100-62-CB
__________________________
__________________________
Presto Lifts Inc.
Phone: 800.343.9322
Fax: 888.788.6496
www.PrestoLifts.com
December 4, 2019
PPS1100-62-CB Manual
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Table of Contents
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Summary of Contents for Presto Lifts PPS1100-62-CB
- Page 1 Counter Balance Stacker Owner’s Manual Model PPS1100-62-CB For PPS1100-62-CB machines with frame numbers beginning with ST stamped into the mast. Model: PPS1100-62-CB Serial Number: __________________________ Date placed in __________________________ service: Presto Lifts Inc. 50 Commerce Way, Norton, MA 02766 Phone: 800.343.9322 Fax: 888.788.6496...
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Page 2: Table Of Contents
Control Pod - Date Code 4/2019 & Prior ............. 19 Control Pod - Date Code After 4/2019 ............... 20 Steering Assembly ..................... 21 Drive Wheel Assembly ..................22 Carriage Assembly ..................... 23 Mast Assembly ....................24 Hydraulic System ....................25 Presto Lifts PPS1100-62-CB Manual... - Page 3 Warranty & Contact Information ............... 30 Daily Operator Checklist ..................31 This label (part # 10095524) is required by California law. For more information visit www.65Warnings.ca.gov. This label (part # 10095524) is required by California law. For more information visit www.P65Warnings.ca.gov. Presto Lifts PPS1100-62-CB Manual...
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Page 4: Introduction
The Presto stackers are designed for lifting, lowering and positioning a wide variety of loads. WHERE UNIQUE SITUATIONS ARISE, WHICH ARE NOT COVERED IN THIS MANUAL, CALL PRESTO LIFTS FOR FURTHER INSTRUCTIONS. -
Page 5: Responsibilities Of Operators
Pre-start Inspection - Before use each day or at the beginning of each shift, the machine shall be given a visual inspection and functional test including but not limited to the following: 1. Operating and emergency controls 2. Safety devices 3. Hydraulic system leaks Presto Lifts PPS1100-62-CB Manual... - Page 6 9. Securing the machine - The operator shall comply with the means and procedures provided to protect against use by an unauthorized person(s). 10. Altering safety devices - Safety devices shall not be altered or disabled. Presto Lifts PPS1100-62-CB Manual...
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Page 7: Safety
CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information considered important, but not hazard- related (e.g., messages relating to property damage). Presto Lifts PPS1100-62-CB Manual... - Page 8 DO NOT OPERATE THESE LIFTS WITHOUT CAREFULLY READING THIS MANUAL. In order to provide for the safe operation of these stackers, Presto Lifts Inc. has identified certain hazards that may occur during the maintenance and use of these lifts. For safety reasons these units are designed to be serviced or repaired in the fully lowered position.
- Page 9 DO NOT operate when parts of anyone’s body may be close to mast structure or any moving parts. • DO NOT drop loads on platform or forks. • DO NOT alter or modify this stacker in any way. Presto Lifts PPS1100-62-CB Manual...
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Page 10: Labeling
This machine has labeling to indicate potential hazards this machine may pose when operating and/or maintaining the machine. All labels must be legible. If any label is missing, damaged, or otherwise illegible contact the manufacturer for replacement labels. Label Placement Diagram Presto Lifts PPS1100-62-CB Manual... -
Page 11: Setup
Remove all metal/plastic bands, cardboard and other material used for shipping purposes. Check to see if chains are in place, and that the lift system is in working order. Inspect for oil leaks. Connect battery cable. Check cables and wires on battery charger as well as battery. Presto Lifts PPS1100-62-CB Manual... -
Page 12: Operation
The turtle speed button is a maintained contact operation. Belly Button Switch Horn Button Butter y Speed Control Butter y Speed Control Direction Control Direction Control Turtle Speed Lift Up/Down Lift Up/Down Control Pod Top Control Pod Bottom Presto Lifts PPS1100-62-CB Manual... -
Page 13: Electric Brake
Inspect pump and cylinder for oil leaks. • Check hydraulic oil level. • Check hydraulic fittings and hoses. • Check ram for nicks/damage. • Check chain roller assembly connections. • Check for any worn or damaged parts. Presto Lifts PPS1100-62-CB Manual... -
Page 14: Battery Maintenance
Red light on: Charge error (Voltage <11V) Red ashing light: Battery reversed polarity Yellow ashing light: No battery connected Yellow light on: Normal charging Green ashing light: 80% charged Green light on: Fully charged 88888.8 Two leftmost LEDs blinking indicate EMPTY Presto Lifts PPS1100-62-CB Manual... -
Page 15: Periodic Maintenance
Clean and lubricate all roller bearings, cam followers, and all moving parts. • Clean and inspect all welds. • Check wheels for wear or damage. • Inspect the nameplates. Verify they are legible. • Check battery, motor, controllers, limit switches, electrical conductors and connections. Presto Lifts PPS1100-62-CB Manual... -
Page 16: Ordering Replacement Parts
Parts replaced under warranty are on a “charge-credit” basis. We will invoice you when we ship the replacement part, then credit you when you return the worn or damaged part, and we verify that it is covered by our warranty. Labor is not covered under warranty for Parts orders. Presto Lifts PPS1100-62-CB Manual... -
Page 17: Troubleshooting
E-stop button depressed • Loose or dirty battery connections • Blown fuse(s) • Faulty wiring from fuse to travel control switch • Faulty control switch • Faulty wiring from travel control switch direction contactor • Faulty contactor Presto Lifts PPS1100-62-CB Manual... -
Page 18: Stacker Body Components
56 Cover, Rear 13 Bolt 28 Board, Battery Box 42 Hex Socket Screw 57 Rubber Boot 14 Bearing 29 Cross Head Screw 43 Jam Cover 30 AGM 12 Volt 100 AMP HR 15 Shaft Sleeve 44 Clamp Assembly Presto Lifts PPS1100-62-CB Manual... -
Page 19: Control Pod - Date Code 4/2019 & Prior
For machines with date codes 4/2019 and prior stamped into the mast. Item Description Item Description Horn Button Top Cover Knob Accelerator Assembly Bearing 10 Snap Ring Belly Switch 11 Base Spring 12 Hexagon socket Screw Hexagon Socket Screw 13 Button Lift Switch 14 Spring Presto Lifts PPS1100-62-CB Manual... -
Page 20: Control Pod - Date Code After 4/2019
Control Pod - Date Code After 4/2019 For machines with date codes after 4/2019 stamped into the mast. Presto Lifts PPS1100-62-CB Manual... -
Page 21: Steering Assembly
Steering Assembly Presto Lifts PPS1100-62-CB Manual... -
Page 22: Drive Wheel Assembly
Drive Wheel Assembly Presto Lifts PPS1100-62-CB Manual... -
Page 23: Carriage Assembly
Carriage Assembly Presto Lifts PPS1100-62-CB Manual... -
Page 24: Mast Assembly
Mast Assembly Presto Lifts PPS1100-62-CB Manual... -
Page 25: Hydraulic System
Hydraulic System Item Description Screw Washer Hydraulic Assy Hydraulic Line Washer Fitting Fitting Presto Lifts PPS1100-62-CB Manual... -
Page 26: Hydraulic Power Unit
Hydraulic Power Unit Presto Lifts PPS1100-62-CB Manual... -
Page 27: Hydraulic Schematic
Hydraulic Schematic Presto Lifts PPS1100-62-CB Manual... -
Page 28: Control Panel
Control Panel CONTROL PANEL Item Description Controller Fuse Fuse Travel Contactor Lifting Contactor Presto Lifts PPS1100-62-CB Manual... -
Page 29: Electrical Schematic
Electrical Schematic Presto Lifts PPS1100-62-CB Manual... -
Page 30: Warranty & Contact Information
Warranty & Contact Information Presto Lifts Corp. warrants this product to be free from defects in material or workmanship for the duration of the warranty period. Warranty periods vary and begin on the date of shipment. For specific warranty information, contact Presto Lifts with the machine’s serial number. -
Page 31: Daily Operator Checklist
12. Check Horn Function 13. Check Brake Function DO NOT USE OR OPERATE STACKER IF ANY FUNCTION IS NOT OPERATING PROPERLY OR IF STACKER APPEARS UNSAFE IN ANY WAY! REPORT CONCERNS TO SUPERVISOR IMMEDIATELY! OPERATOR ID _____________________________ DATE _______________ Presto Lifts PPS1100-62-CB Manual...
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