Presto Lifts PPS1100-62-CB Installation, Operation And Service Manual

Presto Lifts PPS1100-62-CB Installation, Operation And Service Manual

Counter balance stacker
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Counter Balance
Stacker
Model PPS1100-62-CB
Installation, Operation
and Service Manual
Model Number ___________________
Serial # _________________________
Date Placed in Service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
Part orders are subject to a $50 minimum charge.
JAN 2014

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Summary of Contents for Presto Lifts PPS1100-62-CB

  • Page 1 Counter Balance Stacker Model PPS1100-62-CB Installation, Operation and Service Manual Model Number ___________________ Serial # _________________________ Date Placed in Service _____________ IMPORTANT: READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a $50 minimum charge. JAN 2014...
  • Page 2: Limited Warranty

    There are no implied warranties of any kind, more specifically; there are no warranties of merchant- ability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this limited warranty. Presto Lifts will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period.
  • Page 3: Table Of Contents

    RETURN GOODS AUTHORIZATION POLICY .....................28 LIST OF FIGURES & TABLES : Figure 1: Operational Buttons ............................6 Figure 2: PPS1100-62-CB .............................. 12 Figure 3: Exploded View ..............................13 Figure 4: Steering System .............................. 14 Figure 5: Control Pod ..............................15 Figure 6: Wiring Diagram ..............................
  • Page 4: Introduction

    CAREFULLY READING THIS MANUAL. In order INTRODUCTION to provide for the safe operation of these stackers, Presto Lifts Inc. has identified certain hazards that may occur during the maintenance and use of these This manual attempts to provide all of the information lifts.
  • Page 5: Installation

    direction of travel. Keep your feet clear of the DO NOT travel with forks or platform in an elevated stacker. position. • DO NOT handle tall, unsecured or unstable loads that Keep the stacker under control at all times. Operate at a speed that allows you to stop safely. could fall.
  • Page 6: Preparation For Use

    pallet or skid. Once raised, remove the pallet or skid S E C T I O N 4 from below the lift. Do not move the lift around in the OPERATION air. Lower the stacker on the ground. C. PREPARATION FOR USE A.
  • Page 7: Daily Operations Maintenance Checks

    control CW towards the forks, the stacker runs forwards AUTHORIZED OPERATORS SHOULD READ in the forks first direction. When rotating the butterfly AND UNDERSTAND ALL INSTRUCTIONS, PRE- CCW towards you, the stacker runs backwards in the CAUTIONS AND WARNINGS. handle first direction. Always make sure the stacker IMPROPER USE OF THIS LIFT TRUCK COULD clears any obstruction when traveling, and that your path RESULT IN INJURY AND/OR DAMAGE...
  • Page 8: Suggested Daily Operator Checklist

    DAILY OPERATOR CHECK LIST CHARGE CONDITION/BATTERY CHECK LIST 1. Check Battery Discharge Indicator (Fuel Gage and Hour Meter) – Be sure unit is showing proper Charge Level before operating unit 2. Check to be sure Charging Cord is Unplugged and properly stowed before operat- ing unit 3.
  • Page 9: Battery Maintenance

    S E C T I O N 5 D. BATTERY MAINTENANCE To measure the voltage, use a digital voltmeter (DC) on the battery poles. The truck must not have been in use BATTERY MAINTENANCE for the previous 30 minutes. A. PREPARING TO CHARGE A BATTERY DANGER Never alter the AC cord or plug provided.
  • Page 10: Maintenance

    MONTHLY OPERATIONS S E C T I O N 6 MAINTENANCE CHECKS: MAINTENANCE Battery (maintenance free) A. Clean terminals. Operation of Presto Counter Balance Stacker is very B. Clean battery compartment area if there are simple — as is their construction. They require very signs of corrosion.
  • Page 11: Troubleshooting

    S E C T I O N 7 TROUBLESHOOTING Before starting the troubleshooting, you have to: A. Put the truck on an even and solid surface. B. Turn off key switch or disconnect the battery terminals. 1. Unit will not lift (motor does not run) •...
  • Page 12 Figure 2: PPS1100-62-CB ORDERING REPLACEMENT PARTS CONTACT PRESTO WITH SERIAL NUMBER TO GET CORRECT PART NUMBER PRESTO OWNER’S MANUAL Page 12 COUNTER BALANCE STACKER...
  • Page 13 Figure 3: PPS1100-62-CB Exploded View PRESTO OWNER’S MANUAL Page 13 COUNTER BALANCE STACKER...
  • Page 14 Figure 4: PPS1100-62-CB Steering System PRESTO OWNER’S MANUAL Page 14 COUNTER BALANCE STACKER...
  • Page 15 Figure 5: PPS1100-62-CB Control Pod Item Description 7101 Screw M612 7102 Handle Bottom Cover 7103 Front Button 7104 Electrical Outlet (big) 7105 Electrical Outlet (small) 7106 Left Handle Cover 7107 Upper Cover 7108 Spring 7109 Horn Button 7110 Button Group...
  • Page 16 Figure 6: Wiring Diagram PRESTO OWNER’S MANUAL Page 16 COUNTER BALANCE STACKER...
  • Page 17 PRESTO OWNER’S MANUAL Page 17 COUNTER BALANCE STACKER...
  • Page 18 Figure 8: PPS1100-62-CB Fork & Carriage Assembly Prior to October 09 Item Description 5100 Lift Frame Jointing 5200 Fork 5001 Bolt 5002 5003 Ring 62 5004 Bearing 6305 5005 Ring 25 5006 Sleeve 5007 Adjustable Plate PRESTO OWNER’S MANUAL Page 18...
  • Page 19 Figure 9: PPS1100-62-CB Fork & Carriage Assembly After October 09 Item Description 5100 Lift frame jointing 5200 Fork 5001 Bolt 5002 5008 Mast roller 30307V-B 5009 Snap ring 35 5007 Adjustable place PRESTO OWNER’S MANUAL Page 19 COUNTER BALANCE STACKER...
  • Page 20 Figure 10: PPS1100-62-CB Mast Assembly Item Description 6001 Washer 10 6002 Nut M10 6003 Nut 10 6004 Bolt M10 6005 Spring Ring 20 6006 6007 Pin f2.5x16 6008 Connect Axel f8x28 6009 Chain Pole 6010 Pin f2.5x25 6011 Hoop 6012...
  • Page 21 PRESTO OWNER’S MANUAL Page 21 COUNTER BALANCE STACKER...
  • Page 22 PRESTO OWNER’S MANUAL Page 22 COUNTER BALANCE STACKER...
  • Page 23 PRESTO OWNER’S MANUAL Page 23 COUNTER BALANCE STACKER...
  • Page 24 Figure 14: PPS1100-62-CB Chain Wheel Assembly Item Description 4001 Bolt 4002 Washer 5 4003 Screw 4004 Cover 4005 Chain Wheel 4006 Ring 25 4007 Chain Axle 4008 Lift Cylinder PRESTO OWNER’S MANUAL Page 24 COUNTER BALANCE STACKER...
  • Page 25 PRESTO OWNER’S MANUAL Page 25 COUNTER BALANCE STACKER...
  • Page 26: Ordering Replacement Parts

    Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit.
  • Page 27: Restocking Policy

    RESTOCKING POLICY PARTS Standard parts may be returned with a 20% restocking fee. Modified or custom-engineered parts are not returnable. Unfortunately, due to potentially concealed damage, all sales of electrical assemblies are final. QUALITY ISSUES Should you feel there is a quality problem, please contact the seller to ask questions and gather information on how to rectify the issue.
  • Page 28: Return Goods Authorization Policy

    Canada, or Mexico have thirty (30) days from date of RGA issue to have the product arrive at Presto Lifts’ facility. All merchandise must arrive Free on Board at Presto Lifts’ facility or the shipment will be refused and returned to the sender. All credits are issued less restocking and refurbishing charges, regardless if the merchandise was damaged in transit.
  • Page 29 MANY NEEDS REQUIRE MANY OPTIONS... LET PRESTO MEET THOSE NEEDS!

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