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Power Stak
PPS3000-125FS
Installation, Operation
and Service Manual
Model Number _____________________________________
Serial # ____________________________________________
Date Placed in Service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
Part orders are subject to a $50 minimum charge.
MAR 2014
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Summary of Contents for Presto Lifts Power Stak PPS3000-125FS
- Page 1 Power Stak PPS3000-125FS Installation, Operation and Service Manual Model Number _____________________________________ Serial # ____________________________________________ Date Placed in Service _____________ IMPORTANT: READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a $50 minimum charge. MAR 2014...
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Page 2: S E C T I O N 1: Limited Warranty
There are no implied warranties of any kind, more specifically; there are no warranties of merchant- ability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this limited warranty. Presto Lifts will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period. -
Page 3: Table Of Contents
A. Weekly Operations Maintenance Checks ..10 B. Monthly Operations Maintenance Checks ..10 S E C T I O N 7: Troubleshooting ..........10 ORDERING REPLACEMENT PARTS ....27 RESTOCKING POLICY ........27 RETURN GOODS AUTHORIZATION ....28 PRESTO OWNER’S MANUAL Page 3 POWER STAK PPS3000-125FS... -
Page 4: Introduction
FULLY READING THIS MANUAL. In order to provide essary for the safe and proper installation, operation and for the safe operation of these stackers, Presto Lifts Inc. has maintenance of Presto Lifts Inc. battery operated, Power identified certain hazards that may occur during the mainte- Stak. -
Page 5: Installation
Presto dealer immediately. DO NOT drop loads on platform or forks. DO NOT alter or modify this stacker in any way. Remove all metal/plastic bands, cardboard and other material PRESTO OWNER’S MANUAL Page 5 POWER STAK PPS3000-125FS... -
Page 6: Operation
Figure 1: Operational buttons BELLY BUTTON SWITCH LIFT UP LIFT DOWN HORN SPEED CONTROL DIRECTION CONTROL PRESTO OWNER’S MANUAL Page 6 POWER STAK PPS3000-125FS... -
Page 7: Daily Operations Maintenance Checks
C. Check for loose battery tie-downs. Note: The Power Stak is meant to operate on a non slip Charger floor or surface. If traction is needed, Presto Lifts offers A. Inspect wire connections. an optional rubber wheel or a non-marking wheel. -
Page 8: Suggested Daily Operator Checklist
5. Check Brake Function OPERATOR ID DATE DO NOT USE OR OPERATE STACKER IF ANY FUNCTION IS NOT OPERATING PROPERLY OR IF STACKER APPEARS UNSAFE IN ANYWAY REPORT CONCERNS TO SUPERVISOR IMMEDIATELY! PRESTO OWNER’S MANUAL Page 8 POWER STAK PPS3000-125FS... -
Page 9: S E C T I O N 5: Battery Maintenance
Check brakes, steering mechanisms and controls be- Approx. 12.7 V ..Fully charged fore each use. Approx. 12.2 V ..1/2 charged Approx. 12.0 V ..1/4 charged Approx. 11.6 V ..Discharged PRESTO OWNER’S MANUAL Page 9 POWER STAK PPS3000-125FS... -
Page 10: Weekly Operations Maintenance Checks
4. No Traction CAUTION: DO NOT USE LIFT IF IT IS NOT OPERATING • Check to insure base legs are torqued properly. PROPERLY, OR APPEARS UNSAFE IN ANY WAY! PRESTO OWNER’S MANUAL Page 10 POWER STAK PPS3000-125FS... -
Page 11: Fig. 3: Pps3000-125Fs
PPS3000-125FS Figure 3: PRESTO OWNER’S MANUAL Page 11 POWER STAK PPS3000-125FS... -
Page 12: Fig. 4: Pps3000-125Fs Exploded View
PPS3000-125FS Exploded View Figure 4: Item Parts No. Description 1000 Body weld 2000 Mast assembly 3000 Lift mechanism 1 4000 Fork assembly 5000 Balance wheel 7000 Gear assembly 8000 Electric system 9000 Power unit PRESTO OWNER’S MANUAL Page 12 POWER STAK PPS3000-125FS... -
Page 13: Fig. 5: Pps3000-125Fs Mast Assembly
1504 Chain wheel protective assembly 1 1503 Chain wheel bearing 78060V 2203 Guide roller shaft 1502 2204 Roller bearing 30706V Snap ring Ø30 MM 2205 1501 Chain LH1223 Snap ring Ø30 MM PRESTO OWNER’S MANUAL Page 13 POWER STAK PPS3000-125FS... -
Page 14: Fig. 6: Pps3000-125Fs Cabinet Assembly
1103 Steering shaft-cap 1104 Driving wheel cover 1201 Rear box 1202 Cover holder 1203 Battery holder 1204 Charger holder 1301 Charger 1302 Battery 1303 Main switch 1304 Key switch 1305 Battery meter PRESTO OWNER’S MANUAL Page 14 POWER STAK PPS3000-125FS... -
Page 15: Fig. 7: Pps3000-125Fs Carriage Assembly
3100 Lift frame 3200 Forged fork 3301 Fork shaft 3401 Idler wheel block 3402 Washer 3403 Snap ring Ø30 MM 3404 Roller bearing 30706V 3405 Bolt 3406 3302 Snap ring Ø35 MM PRESTO OWNER’S MANUAL Page 15 POWER STAK PPS3000-125FS... -
Page 16: Fig. 8: Pps3000-125Fs Leg Assembly
PPS3000-125FS Leg Assembly Figure 8: Item Parts Description 4101 Leg assy 4102 Front wheel shaft 4103 Snap ring Ø35 MM 4201 Washer 4202 Ball bearing 6307 4203 Front wheel PRESTO OWNER’S MANUAL Page 16 POWER STAK PPS3000-125FS... -
Page 17: Fig. 9: Pps3000-125Fs Caster Wheel Assembly
Flat washer 12 MM 5104 Rear wheel frame 5201 Bolt M12X90 5202 Rear wheel side cover 5203 Snap ring 5204 Ball bearing 6203 5205 Wheel Ø150 MM 5206 Sleeve 5207 Nut M12 PRESTO OWNER’S MANUAL Page 17 POWER STAK PPS3000-125FS... -
Page 18: Fig. 10: Pps3000-125Fs Steering Assembly
Drive wheel cover 7021 Flat washer Ø6 MM 7034 Grease zerk M8X1 7020 7033 Ball bearing 61812 Spring washer Ø6 MM 7032 Nut collar 7019 Bolt M6X25 7031 Round nut M56X2 7018 Cover holder PRESTO OWNER’S MANUAL Page 18 POWER STAK PPS3000-125FS... -
Page 19: Fig. 11: Pps3000-125Fs Handle Assembly
Right handle cover 7104 Electrical outlet (big) 7112 Screw M3X10 7105 Electrical outlet (small) 7113 Washer 7106 Left handle cover 7114 Switch cover F/R 7107 Handle top cover 7115 Forward/backward button 7108 Spring PRESTO OWNER’S MANUAL Page 19 POWER STAK PPS3000-125FS... -
Page 20: Fig. 12: Pps3000-125Fs Drive Wheel Assembly
Screw M5X50 7227 Wheel Ø250X100 MM 7213 Spring washer Ø14 MM 7228 Oil seal Ø140XØ180X12 MM 1 7214 Gear Axle 7229 Ball bearing 61926 7215 Key 8X7X18 7230 0 ring 180 MM PRESTO OWNER’S MANUAL Page 20 POWER STAK PPS3000-125FS... -
Page 21: Fig. 13: Pps3000-125Fs Cylinder Assembly
PTFE-Ring, Ø60/Ø55/25 MM 8206 Piston 8207 Spacer 8208 Guide bush 8209 Wiper seals, SFMHW 45/53/5/6.5 MM 8210 PTFE-Ring, Ø49/Ø45/20 MM 8211 Hard chromed rod, Ø45 MM 8212 O-Ring, Ø25x2.65 MM, GB/T 3452.1-2005 2 PRESTO OWNER’S MANUAL Page 21 POWER STAK PPS3000-125FS... -
Page 22: Fig. 14: Pps3000-125Fs Power Unit Assembly
Pump, 2.7cc/r, CCW 8107 Flow control valve 8119 Screw, M8 8108 Relief valve 8120 Screw, M6 8109 Plug 8121 Plug, Breather-filler 8110 Tube, Ø10 MM, return 8122 Reservoir, 5L 8111 Tube, suction PRESTO OWNER’S MANUAL Page 22 POWER STAK PPS3000-125FS... -
Page 23: Fig. 15: Pps3000-125Fs Hydraulic Schematic
PPS3000-125FS Hydraulic Schematic Figure 15: PRESTO OWNER’S MANUAL Page 23 POWER STAK PPS3000-125FS... -
Page 24: Fig. 16: Pps3000-125Fs Labels And Warnings
Figure 16: Labels & Precautionary Warnings PRESTO OWNER’S MANUAL Page 24 POWER STAK PPS3000-125FS... -
Page 25: Fig. 17: Pps3000-125Fs Wiring (Aug. 2011 To Present)
PRESTO OWNER’S MANUAL Page 25 POWER STAK PPS3000-125FS... -
Page 26: Fig. 18: Pps3000-125Fs Battery Connection
063Z8 SCALE MODEL REFERENCE CAGE CODE DIMENSIONS ARE IN PowerStak INCHES 80006 PROJECT: EL POWER STAK BATTERY CONN DIAG 24VDC USE OF PROPRIETARY INFORMATION LIMITED TO WRITTEN AGREEMENT TITLE: SIZE DWG. NO. PRESTO OWNER’S MANUAL Page 26 POWER STAK PPS3000-125FS... -
Page 27: Ordering Replacement Parts
REPLACEMENT PARTS PARTS Standard parts may be returned with a 20% restocking fee. Presto Lifts has carefully chosen the components in your unit Modified or custom-engineered parts are not returnable. to be the best available for the purpose. Replacement parts Unfortunately, due to potentially concealed damage, all sales should be identical to the original equipment. -
Page 28: Return Goods Authorization
Canada, or Mexico have thirty (30) days from date of RGA issue to have the product arrive at Presto Lifts’ facility. All merchandise must arrive Free on Board at Presto Lifts’ facility or the shipment will be refused and returned to the sender. All credits are issued less restocking and refurbishing charges, regardless if the merchandise was damaged in transit. - Page 29 MANY NEEDS REQUIRE MANY OPTIONS... LET PRESTO MEET THOSE NEEDS! PRESTO OWNER’S MANUAL Page 29 POWER STAK PPS3000-125FS...
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