Presto Lifts Power Stak PPS2200-62NFO-21 Installation, Operation And Service Manual
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Presto Lifts Power Stak PPS2200-62NFO-21 Installation, Operation And Service Manual

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Power Stak
PPS2200-62NFO-21
PPS2200-62NFO-27
PPS2200-62NAS
Installation, Operation
and Service Manual
Model Number ___________________
Serial # _________________________
Date Placed in Service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
Part orders are subject to a $50 minimum charge.
SEPTEMBER 2011

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Summary of Contents for Presto Lifts Power Stak PPS2200-62NFO-21

  • Page 1 Power Stak PPS2200-62NFO-21 PPS2200-62NFO-27 PPS2200-62NAS Installation, Operation and Service Manual Model Number ___________________ Serial # _________________________ Date Placed in Service _____________ IMPORTANT: READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a $50 minimum charge. SEPTEMBER 2011...

  • Page 2: Limited Warranty

    There are no implied warranties of any kind, more specifi cally; there are no warranties of merchant- ability or fi tness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this limited warranty. Presto Lifts will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS S E C T I O N 1: Limited Warranty ..............................2 Introduction .................................5 Specifi cations ..............................5 S E C T I O N 2: Safety ................................6-7 S E C T I O N 3: Installation ................................7 A.
  • Page 4 LIST OF FIGURES: Figure 1:Operational Buttons......................7 Figure 2: PPS2200-62NFO ................. 14 (Prior to November 2008) Figure 3: PPS2200-62NFO Exploded View ..........15 (prior to November 2008) Figure 4: PPS2200-62NFO (November 2008 to Present) ..................Figure 5: PPS2200-62NFO Exploded View (November 2008 to Present) ............

  • Page 5: Introduction

    WHERE and maintenance of Presto Lifts Inc. battery operated, UNIQUE SITUATIONS ARISE, WHICH ARE NOT Power Stak. It is important that all personnel involved...

  • Page 6: Safety

    Operate at a speed that allows you to stop safely. Presto Lifts Inc. has identifi ed certain hazards that Be even more careful on slippery or uneven sur- may occur during the maintenance and use of these faces.

  • Page 7: Installation

    and that the lift is complete. Presto tests and inspects every piece of equipment prior to shipment. If damage WARNINGS is apparent, a freight claim must be fi led with the freight DO NOT use this stacker until you have been trained company.

  • Page 8: Preparation For Use

    Check to see if chains are in place, and that the lift system is in working order. Inspect for oil leaks. travel speed adjustment, please contact customer service at Presto Lifts 1-800-343-9322 See instructions for removing back panel on pg. 5. Connect battery cable. Check cables and wires on bat- tery charger as well as battery.

  • Page 9: Operation

    S E C T I O N 4 To Brake: OPERATION Your stacker is equipped with a magnetic brake. The brake is applied when the handle is in its vertical po- A. OPERATING INSTRUCTIONS: sition between 10 – 15 degrees and lowered position between 80 –...

  • Page 10: Suggested Daily Operator Checklist

    SUGGESTED DAILY OPERATOR CHECKLIST WALK AROUND INSPECTION 1. Check general condition of lift (loose or broken parts, etc.). 2. Check for dented or scratched panels. 3. Look for broken or cracked welds, broken or worn rollers and chains. Check for loose pins or fasteners. 4.

  • Page 11: Daily Operations Maintenance Checks

    • For fork models, adjust forks to the maxi- is well ventilated while battery is being charged. mumpractical width. Pick up loads on both forks. • Do not overload. Check load center and load 3. The battery terminals, connections and wiring weight capacities on the nameplate.

  • Page 12: Maintenance

    WHEELS AND CASTERS: Check for wear and that Fault they are turning smoothly. 1. Red light blinks 3 times in 5 seconds: The output between charger is faulty, loose, or bad connection LIFT CHAINS: Check to see that they are in place and 2.

  • Page 13: Troubleshooting

    4. No Traction S E C T I O N 7 • Idler wheel needs adjustment TROUBLESHOOTING Before starting the troubleshooting, you have to: IDLER WHEEL ADJUSTMENT A. Put the truck on an even and solid surface. The following is a procedure for adjusting the idler B.
  • Page 14 Figure 2: PPS2200-62NFO Prior to November 2008 ORDERING REPLACEMENT PARTS CONTACT PRESTO WITH SERIAL NUMBER TO GET CORRECT PART NUMBER Page 14 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 15 Figure 3: Model PPS2200-62NFO Exploded View Prior to November 2008 1039 1040 1031 1032 1033 1030 1034 1041 1029 1042 1035 1043 1028 1036 1044 1027 1055 1045 1037 1047 1046 1026 3200 1038 1023 1056 1025 1057 1022 1024 1021 1058 1048...

  • Page 16: Prior To November 2008

    Table 1: Prior to November 2008 Model PPS2200-62NFO Assembly Item Descripti on Item Descripti on 2300 Cylinder 1029 Chain wheel top base 1 2400 Rear Wheel 1030 Chain LH1234 3000 Drive Wheel Assembly 1 1031 Bolt M6x25 3100 Handle Assembly 1032 Flat washer 4 3200...
  • Page 17 Figure 4: PPS2200-62NFO-21 PPS2200-62NFO-27 November 2008 to Present Page 17 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 18 Figure 5: PPS2200-62NFO-21 PPS2200-62NFO-27 November 2008 to Present Exploded View Page 18 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 19 Figure 6: PPS2200-62NAS Prior to November 2008 Page 19 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 20 Figure 7: PPS2200-62NAS Exploded View Prior to November 2008 1039 1040 1031 1032 1033 1030 1034 1041 1029 1042 1035 1043 1028 1036 1044 1027 1055 1045 1037 1047 1046 1026 3200 1038 1023 1056 1025 1057 1022 1024 1021 1058 1048 1059...

  • Page 21: Table 2: Pst-100/16E-Aa Assembly (Prior To November 2008)

    Table 2: Prior to November 2008 Model PPS2200-62NAS Item Descripti on Item Descripti on 2300 Cylinder 1026 Bearing 6006 2400 Rear wheel 1027 Washer 3000 Drive wheel assembly 1028 Washer ?30 3100 Handle assembly 1029 chain wheel top base 3200 Steering assembly 1030 Chain LH1234...
  • Page 22 Figure 8: PPS2200-62NAS November 2008 to Present Page 22 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 23 Figure 9: PPS2200-62NAS Exploded View November 2008 to Present Page 23 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 24 Figure 10: PPS2200-62NFO Cylinder View PPS2200-62NAS Prior to November 2008 Page 24 PRESTO OWNER’S MANUAL POWER STAK...

  • Page 25: Figure 6: Pps2200-62Nas

    Figure 11: Cylinder View PPS2200-62NFO-21 November 2008 to Present PPS2200-62NFO-27 PPS2200-62NAS Item Descripti on 5001 Fitti ng 5002 O Ring 5003 Velocity Valve 5004 Cylinder Barrel 5005 5006 U Ring 5007 Piston 5008 Spacer 5009 O Ring 5010 Piston Rod 5011 Wearable Ring 5012...

  • Page 26: Figure 2: Pps2200-62Nfo

    Figure 12: Prior to November 2008 Caster Wheel Assembly PPS2200-62NFO 2401 PPS2200-62NAS 2402 2416 2403 2404 2405 2415 2406 2414 2407 2413 2412 2411 2410 2409 2408 Item Descripti on Item Descripti on 2409 Wheel 128x55 2401 Bolt M10x35 2410 Bearing 6004 2402 Spring washer 10...

  • Page 27: Figure 12: Caster Wheel Assembly

    Figure 13: November 2008 to Present Caster Wheel Assembly PPS2200-62NFO-21 PPS2200-62NFO-27 PPS2200-62NAS Item Descripti on 2001 Bolt M12X40 2002 Spring Washer M12 2003 Flat Washer M12 2004 Wheel Frame 2005 Bolt M12X90 2006 Wheel Side Cover 2007 Bearing Ring 2008 Wheel 2009 Sleeve 2010 Bearing 2011 Nut M12X90...
  • Page 28 Prior to November 2008 Figure 14: Drive Wheel Assembly PPS2200-62NFO PPS2200-62NAS 3006 3019 3018 3020 3006 3017 3016 3014 3006 3015 3031 3013 3030 3029 3028 3027 3012 3025 3026 3011 3024 3023 3010 3006 3021 3022 3009 3008 3007 3006 3005 3004...

  • Page 29: Table 3: Drive Wheel Description

    Table 3: Prior to November 2008 Drive Wheel Description PPS2200-62NFO PPS2200-62NAS Item Descripti on Item Descripti on 3001 Motor DC 24V/ 700W 3017 Ball bearing 6006 3002 Key 5x5x18 3018 Plug 3003 Washer 3019 Screw M6x15 3004 Pin 5x16 3020 Screw M6x20 3005 Screw M6x15...
  • Page 30 Page 30 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 31 Figure 16: Handle Assembly Item Descripti on 3100 Control handle 3101 Screw M6x12 3102 Handle cover 3103 Front butt on 3104 Electrical outlet (big) 3105 Electrical outlet (small) 3106 Left handle cover 3107 Handle cover 3108 Spring 3109 Horn butt on 3110 Butt on group 3111...
  • Page 32 Figure 17: Item Descripti on 7101 Screw M6X12 7102 Handle Bott om Cover 7103 Front Butt on 7104 Electrical Outlet (big) 7105 Electrical Outles (small) 1 7106 Left Handle Cover 7107 Upper Cover 7108 Spring 7109 Horn Butt on 7110 Butt on Group 7111 Right Handle Cover 7112 Bolt M3X10 7113 Washer...
  • Page 33 Figure 18: Steering Assembly PPS2200-62NFO PPS2200-62NAS Item Descripti on 1100 Handle 1001 Handle joint pipe weld 1002 Washer 8 1003 Bearing Pin 1004 Spring 1005 Limited Switch 1006 Washer C Grade 1007 Bolt M5x28 1008 Joint pipe pin 1009 Nut M52x1.5 1010 Nut washer 52 1011...

  • Page 34: Figure 19: Steering Assembly (May 2007 To August 2008)

    Steering Assembly Figure 19: PPS2200-62NFO PPS2200-62NAS Item Descripti on 3100 Handle 3201 Handle pipe weld 3202 Washer 8 3203 3204 Air spring 3205 Cover lock plate 3206 Bolt M6x25 3207 Spring washer 6 3208 Washer 6 3209 Nut M6 3210 Nut M4 3211 Travel switch...
  • Page 35 Figure 20: Item Descripti on 7100 Handle 7001 Handle Pipe Weld 7002 Snap Ring 8 7003 Holder 7004 7005 Spring Bearing 7006 Bolt M8X30 7007 Flat Washer 8 7008 Spring Washer 8 7009 Nut M8 7010 Washer 7011 Spring Washer 6 7012 Bolt M6X12 7013...
  • Page 36 Page 36 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 37 Figure 22: Page 37 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 38 Figure 23: PPS2200-62NFO Carriage Assembly 4001 4002 4003 4004 4006 4005 4008 4009 4007 Item Descripti on 4001 Lift ing frame 4002 Nut-C M6 4003 Bolt M6x25 4004 Middle plate 4005 Adjustable plate 4006 Bearing 6307 4007 Wheel sleeve 4008 Washer 35 4009 Ring 80...
  • Page 39 Figure 24: Carriage Assembly PPS2200-62NFO-21 PPS2200-62NFO-27 Item Descripti on 4002 Nut M6 4003 Bolt M6X25 4004 Middle Plate 4011 Adjustable Plate 4012 Bearing 6307 4013 Wheel Sleeve 4014 Snap Ring 35 4015 Snap Ring 80 4018 Lift ing Frame Page 39 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 40 Figure 25: Carriage Assembly PPS2200-62NAS 4011 4010 4001 4002 4003 4004 4005 4006 4007 4008 4009 Item Descripti on 4001 Lift ing frame 4002 Nut-C M6 4003 Bolt M6x25 4004 Middle plate 4005 Adjustable plate 4006 Bearing 6307 4007 Wheel sleeve 4008 Washer 35 4009...
  • Page 41 Figure 26: Carriage Assembly PPS2200-62NAS Item Descripti on 4002 Nut M6 4003 Bolt M6X30 4004 Middle Plate 4009 Fork Shaft 4011 Adjustable Plate 4012 Bearing 6307 4013 Wheel Sleeve 4014 Snap Ring M35 4015 Snap Ring M80 4016 Fork 4017 Lift Frame Page 41 PRESTO OWNER’S MANUAL...

  • Page 42: Figure 27: Labels & Precautionary Warnings

    Figure 27: Labels & Precautionary Warnings Page 42 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 43 Figure 28: Electric Control Parts Page 43 PRESTO OWNER’S MANUAL POWER STAK...

  • Page 44: Figure 29: Electric Control Circuit (Prior To November 2008)

    Figure 29: Electric Control Circuit Page 44 PRESTO OWNER’S MANUAL POWER STAK...

  • Page 45: Figure 30: Wiring (Prior To November 2008)

    Figure 30: Wiring Connectors viewed from wire entry side. Page 45 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 46 Figure 31: Page 46 PRESTO OWNER’S MANUAL POWER STAK...
  • Page 47 Page 47 PRESTO OWNER’S MANUAL POWER STAK...
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  • Page 56: Table 4: Recommended Spare Parts List Pps2200-62Nfo-21/27

    Table 4: RECOMMENDED SPARE PARTS LIST PPS2200-62NFO-21 PPS2200-62NFO-27 Qty Part No. Description 80004251 Shock-air spring piston PPS-1005 Limit Switch at handle PPS-3110 Switch, raise/lower PPS-3115 Switch, forward/reverse PPS-5004 150A fuse (hydraulic power unit) 10049242 100A/125A fuse (Traverse) PPS-5002 Forward/reverse contactor PPS-5003 Contactor, main, for lift PPS-2016...

  • Page 57: Table 5: Recommended Spare Parts List Pps2200-62Nas

    Table 5: RECOMMENDED SPARE PARTS LIST PPS2200-62NAS Qty Part No. Description 80004251 Shock-air spring piston PPS-1005 Limit Switch at handle PPS-3110 Switch, raise/lower PPS-3115 Switch, forward/reverse PPS-5004 150A fuse (hydraulic power unit) 10049242 100A/125A fuse (Traverse) PPS-5002 Forward/reverse contactor PPS-5003 Contactor, main, for lift PPS-2016 Battery charger...

  • Page 58: Ordering Replacement Parts

    Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifi...

  • Page 59: Restocking Policy

    RESTOCKING POLICY PARTS Standard parts may be returned with a 20% restocking fee. Modifi ed or custom-engineered parts are not returnable. Unfortunately, due to potentially concealed damage, all sales of electrical assemblies are fi nal. QUALITY ISSUES Should you feel there is a quality problem, please contact the seller to ask questions and gather information on how to rectify the issue.
  • Page 60 MANY NEEDS REQUIRE MANY OPTIONS... LET PRESTO MEET THOSE NEEDS! Call Presto Sales for stock or customized lift inquiries: 800-343-9322 Email: sales@prestolifts.com...

This manual is also suitable for:

Power stak pps2200-62nfo-27Pps2200-62nas

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