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PPS2200-62NFO-21/27 Owner's Manual
For PPS2200-62NFO-21/27 machines with frame numbers beginning with ST stamped into the mast.
Presto Lifts
Model:
Serial Number:
__________________________
Date placed in
__________________________
service:
Presto Lifts Inc.
50 Commerce Way, Norton, MA 02766
Phone: 800.343.9322
Fax: 888.788.6496
www.PrestoLifts.com
Email: service@prestolifts.com
June 17 2019
PPS2200-62NFO-21/27 Manual
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Related Manuals for Presto Lifts PPS2200-62NFO-21
Summary of Contents for Presto Lifts PPS2200-62NFO-21
- Page 1 PPS2200-62NFO-21/27 Owner’s Manual For PPS2200-62NFO-21/27 machines with frame numbers beginning with ST stamped into the mast. Model: Serial Number: __________________________ Date placed in __________________________ service: Presto Lifts Inc. 50 Commerce Way, Norton, MA 02766 Phone: 800.343.9322 Fax: 888.788.6496 www.PrestoLifts.com Email: service@prestolifts.com...
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Page 2: Table Of Contents
Troubleshooting ....................17 Stacker Body Components.................. 18 Control Pod ......................19 Steering Assembly ..................... 20 Drive Wheel Assembly ..................21 Carriage Assembly ..................... 22 Mast Assembly ....................23 Hydraulic System ....................24 Hydraulic Power Unit ..................25 Presto Lifts PPS2200-62NFO-21/27 Manual... - Page 3 Warranty & Contact Information ............... 30 Daily Operator Checklist ..................31 This label (part # 10095524) is required by California law. For more information visit www.65Warnings.ca.gov. This label (part # 10095524) is required by California law. For more information visit www.P65Warnings.ca.gov. Presto Lifts PPS2200-62NFO-21/27 Manual...
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Page 4: Introduction
This manual attempts to provide all of the information necessary for the safe and proper installation, operation and maintenance of Presto Lifts Inc. battery operated, Power Stak. It is important that all personnel involved with the installation, maintenance or operator of the stacker read this manual. -
Page 5: Responsibilities Of Operators
Pre-start Inspection - Before use each day or at the beginning of each shift, the machine shall be given a visual inspection and functional test including but not limited to the following: 1. Operating and emergency controls 2. Safety devices 3. Hydraulic system leaks Presto Lifts PPS2200-62NFO-21/27 Manual... - Page 6 8. Work area - The operator shall ensure the area surrounding the machine is clear of personnel and equipment before lowering the load enclosure. 9. Securing the machine - The operator shall comply with the means and procedures provided to protect against use by an unauthorized person(s). Presto Lifts PPS2200-62NFO-21/27 Manual...
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Page 7: Safety
CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information considered important, but not hazard- related (e.g., messages relating to property damage). Presto Lifts PPS2200-62NFO-21/27 Manual... - Page 8 DO NOT OPERATE THESE LIFTS WITHOUT CAREFULLY READING THIS MANUAL. In order to provide for the safe operation of these stackers, Presto Lifts Inc. has identified certain hazards that may occur during the maintenance and use of these lifts. For safety reasons these units are designed to be serviced or repaired in the fully lowered position.
- Page 9 DO NOT operate when parts of anyone’s body may be close to mast structure or any moving parts. • DO NOT drop loads on platform or forks. • DO NOT alter or modify this stacker in any way. Presto Lifts PPS2200-62NFO-21/27 Manual...
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Page 10: Labeling
This machine has labeling to indicate potential hazards this machine may pose when operating and/or maintaining the machine. All labels must be legible. If any label is missing, damaged, or otherwise illegible contact the manufacturer for replacement labels. Label Placement Diagram Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 11: Setup
Remove all metal/plastic bands, cardboard and other material used for shipping purposes. Check to see if chains are in place, and that the lift system is in working order. Inspect for oil leaks. Connect battery cable. Check cables and wires on battery charger as well as battery. Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 12: Operation
The turtle speed button is a maintained contact operation. Belly Button Switch Horn Button Butter y Speed Control Butter y Speed Control Direction Control Direction Control Turtle Speed Lift Up/Down Lift Up/Down Control Pod Top Control Pod Bottom Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 13: Electric Brake
Inspect pump and cylinder for oil leaks. • Check hydraulic oil level. • Check hydraulic fittings and hoses. • Check ram for nicks/damage. • Check chain roller assembly connections. • Check for any worn or damaged parts. Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 14: Battery Maintenance
Red light on: Charge error (Voltage <11V) Red ashing light: Battery reversed polarity Yellow ashing light: No battery connected Yellow light on: Normal charging Green ashing light: 80% charged 88888.8 Green light on: Fully charged Two leftmost LEDs blinking indicate EMPTY Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 15: Periodic Maintenance
Clean and lubricate all roller bearings, cam followers, and all moving parts. • Clean and inspect all welds. • Check wheels for wear or damage. • Inspect the nameplates. Verify they are legible. • Check battery, motor, controllers, limit switches, electrical conductors and connections. Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 16: Ordering Replacement Parts
Parts replaced under warranty are on a “charge-credit” basis. We will invoice you when we ship the replacement part, then credit you when you return the worn or damaged part, and we verify that it is covered by our warranty. Labor is not covered under warranty for Parts orders. Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 17: Troubleshooting
E-stop button depressed • Loose or dirty battery connections • Blown fuse(s) • Faulty wiring from fuse to travel control switch • Faulty control switch • Faulty wiring from travel control switch direction contactor • Faulty contactor Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 18: Stacker Body Components
Item Description Item Description Spacer 15 Screw Bearing 16 Chain Cover Load Wheel 17 Washer Bolt 18 Top Cover Spindle 19 Bolt Stacker Body Assy 20 Limit Cover 21 Switch Spring Washer Caster Wheel Assy 10 Bolt 11 Seat, Fixing 12 Bolt 13 Drive Wheel Cover 14 Rear Cover Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 19: Control Pod
9. Control Pod Item Description Item Description Horn Button Top Cover Knob Accelerator Assembly Bearing 10 Snap Ring Belly Switch 11 Base Spring 12 Hexagon socket Screw Hexagon Socket Screw 13 Button Lift Switch 14 Spring Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 20: Steering Assembly
Steering Assembly Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 21: Drive Wheel Assembly
Drive Wheel Assembly Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 22: Carriage Assembly
Carriage Assembly Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 23: Mast Assembly
Mast Assembly Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 24: Hydraulic System
Hydraulic System Item Description Screw Washer Hydraulic Assy L‐Adaptor O‐Ring Oil Hose Adaptor Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 25: Hydraulic Power Unit
Hydraulic Power Unit Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 26: Hydraulic Schematic
Hydraulic Schematic Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 27: Control Panel
Control Panel Item Description Controller Fuse Fuse Travel Contactor Lifting Contactor Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 28: Electrical Schematic
Electrical Schematic Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 29: Battery Connection
Battery Connection Presto Lifts PPS2200-62NFO-21/27 Manual... -
Page 30: Warranty & Contact Information
Warranty & Contact Information Presto Lifts Corp. warrants this product to be free from defects in material or workmanship for the duration of the warranty period. Warranty periods vary and begin on the date of shipment. For specific warranty information, contact Presto Lifts with the machine’s serial number. -
Page 31: Daily Operator Checklist
12. Check Horn Function 13. Check Brake Function DO NOT USE OR OPERATE STACKER IF ANY FUNCTION IS NOT OPERATING PROPERLY OR IF STACKER APPEARS UNSAFE IN ANY WAY! REPORT CONCERNS TO SUPERVISOR IMMEDIATELY! OPERATOR ID _____________________________ DATE _______________ Presto Lifts PPS2200-62NFO-21/27 Manual...