PowerWalker PowerMust 6054 User Manual
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PowerWalker PowerMust 6054 User Manual

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USER MANUAL
PowerMust 6054 LCD (6KVA),RM, Online, IEC
PowerMust 10900 LCD (10KVA),RM, Online, IEC

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  • Page 1 USER MANUAL PowerMust 6054 LCD (6KVA),RM, Online, IEC PowerMust 10900 LCD (10KVA),RM, Online, IEC...

  • Page 2: Table Of Contents

    Contents 1. Introduction ..................1 2. Safety Warnings .................. 4 2.1 Installation ..................4 2.2 Operation ..................5 2.3 Maintenance, servicing and faults ........... 6 2.4 Transport ..................7 2.5 Storage ................... 7 2.6 Standards ..................7 3. Installation ................... 9 3.1 Inspecting the Equipment ..............
  • Page 3 8.1 Typical Alarms and Conditions ............53 9. Communication ................. 58 9.1 RS-232 and USB Communication Ports ........58 9.2 Network Management Card (Optional) .......... 60 9.3 UPS Management Software ............60 9.4 REPO Function ................61...

  • Page 4: Introduction

    1. Introduction This Online R/T Series is an uninterruptible power supply incorporating double-conversion technology. It provides perfect protection specifically for computer equipment, communication systems to computerized instruments. It protects your sensitive electronic equipment from basic power problems such as power failures, power sags, power surges, brownout, and line noise.
  • Page 5 Figure 1-2: Online R/T 10K UPS Online R/T UPS as Tower installation. Figure 1-3: Online R/T 6K UPS Figure 1-4: Online R/T 10K UPS...
  • Page 6 Providing outstanding performance and reliability, the UPS’s unique benefits include: Online UPS design with pure sine wave output. True online double-conversion technology with high power density, utility frequency independence, and generator compatibility. Intelligent Battery Management technology that uses advanced battery management to increase battery service life, optimize recharge time.

  • Page 7: Safety Warnings

    2. Safety Warnings CAUTION: Before performing the procedures in this document, read and follow the safety instructions and important regulatory information in your Safety, Environmental, and Regulatory Information document. IMPORTANT SAFETY INSTRUCTIONS FOR EACH STEP SAVE THESE INSTRRUCTIONS. 2.1 Installation Condensation may occur if the UPS is moved directly from a cold to a warm environment.

  • Page 8: Operation

    3 mm. Uninterruptible power supply 240V output power 40 amp PowerMust 6054 LCD RM 2-pole circuit breaker 63 amp PowerMust 10900 LCD RM 2-pole circuit breaker You can connect four extended battery modules to the uninterruptible power supply.

  • Page 9: Maintenance, Servicing And Faults

    Ensure that no liquid or other foreign objects can enter the UPS. The UPS can be operated by any individual without previous experience. 2.3 Maintenance, servicing and faults The UPS operates with hazardous voltages. Maintenance should be carried out only by qualified maintenance personnel. Caution - risk of electric shock.

  • Page 10: Transport

    5) Do not open or destroy batteries. Effluent electrolyte can cause injury to the skin and eyes. It may be toxic. Please replace the fuse only with the same type and of the same amperage in order to avoid fire hazards. Do not dismantle the UPS, except the qualified maintenance personnel.
  • Page 11 Power-frequency Magnetic field..:IEC/EN 61000-4-8 Level 3 Low Frequency Signals....:IEC/EN 61000-2-2 Warning: This is a product for commercial and industrial application in the second environment-installation restrictions or additional measures may be needed to prevent disturbances.

  • Page 12: Installation

    3. Installation This chapter explains: Equipment inspection Unpacking the cabinet Checking the Accessory UPS setup and installation Connecting the internal battery Connecting the EBM(Extended Battery Modules) Installation requirements 3.1 Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage.
  • Page 13 Step 1: Open the outer carton and remove the accessories out of the carton (see Figure 3-1&3-2). Online R/T 6K UPS: Figure 3-1: Unpacking the carton of 6K UPS Online R/T 10K UPS Figure 3-2: Unpacking the carton of 10K UPS...
  • Page 14 CAUTION: The cabinet is heavy. Lifting the cabinet out of the carton required two persons at least. Step 2: With one person on each side, carefully lift the cabinet out of the outer carton using the handles on the cardboard and set it on a flat, stable surface (see Figure 3-3&3-4).

  • Page 15: Ups Rear Panel

    Figure 3-4: Lifting the Cabinet out of 10K UPS carton Step 3: Discard or recycle the packaging in a responsible manner, or store it for future use. 3.3 UPS Rear Panel This section shows the rear panel of the Online R/T models. PowerMust 6054 LCD RM Figure 3-5:...

  • Page 16: Ups Front Panel

    PowerMust 10900 LCD RM Figure 3-6: 3.4 UPS Front Panel This section shows the front panel of the Online R/T UPS. The Online series have the same LCD panel and the same control button. Figure 3-7: The Online R/T UPS Front Panel...

  • Page 17: Rackmount Setup

    3.5 Rack mount Setup CAUTION: The cabinet is heavy, so: 1) Remove the battery tray from the UPS before lifting. 2) Lifting the cabinets into the rack requires a minimum of two people. CAUTION: Removing the batteries requiered precautions, which should be performed or supervised by personnel with knowledge of batteries .
  • Page 18 5. Pull the battery tray out using the plastic tabs and then remove the battery tray. Figure 3-11: Removing the Battery Tray 6. Install the PDU’s ears to the UPS Figure 3-12. Install the PDU’s ears to the UPS 7. Select the proper holes in the rail for positioning the cabinet in the desired location in the rack.
  • Page 19 Figure 3-13. Install the sliding rails 9. For 10K---Install the battery pack and battery protection plate, then replace the front panel. Figure 3-14. Installing the Cabinet 10. For 6K---Replace the battery tray, and connect the internal battery connector, then replace the protection plate and the front panel.
  • Page 20 To install EBMs: 6K Model: 1. Plug the EBM cable into the UPS battery connector Figure 3-15. Plug the EBM cable into the UPS battery connector 2. Replace UPS’s front panel and EBM’s front panel. Figure 3-16. Replace UPS’s front panel and EBM’s front panel.

  • Page 21: Tower Setup

    CAUTION: Please connect the EBM to protective ground with 8 AWG wire for EBM model firstly. 10K Model: Figure 3-17. Plug the EBM cable into the UPS battery connector 3.6 Tower Setup Tower setup as below: Figure 3-18. Tower setup...

  • Page 22: Installation Of Ups With Ac Inputs

    3.7 Installation of UPS with AC inputs CAUTION: Online 6K/10K series support that the UPS can have separate AC inputs. So before connecting wires of seperate AC inputs, you should confirm that their earthing systems are identical. Otherwise, a transformer is necessary. UPS with common Normal and Bypass AC inputs UPS with separate Normal and Bypass AC inputs Earthing systems are identical:...
  • Page 23 2) Transformer in the Bypass AC input. 3) Both of them have transformer Frequency converter (without Bypass AC input)

  • Page 24: Power Cables Connection & Startup

    4. Power cables connection & Startup This section explains: Access to terminal block Common input sources connection Separate input sources connection Frequency converter connection UPS initial startup Use cable cross section and protective device specification PowerMust PowerMust Model 6054 LCD RM 10900 LCD RM Protective earthing conductor (10AWG)

  • Page 25: Access To Terminal Block

    4.1 Access to terminal block Access to terminal block: remove the 2 screws of the terminal block cover Figure 4-1a. PDU of 6K/10K Need to reverse the cord bushing when wires conneting as below. Figure 4-1b. PDU of 6K/10K...

  • Page 26: Common Input Sources Connection

    Figure 4-1c. PDU of 6K/10K 4.2 Common input sources connection CAUTION: This type of connection must be carried out by qualified electrical personnel CAUTION: Always connect the earthing wire first Figure 4-2. Common input sources connection...

  • Page 27: Separate Input Sources Connection

    4.3 Separate input sources connection CAUTION: This type of connection must be carried out by qualified electrical personnel. CAUTION: Always connect the earthing wire first. Figure 4-3. Separate input sources connection...

  • Page 28: Frequency Converter Connection

    4.4 Frequency converter connection Figure 4-4. Frequency converter connection 4.5 UPS Initial Startup To start up the UPS: Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. 1. Verify that the internal batterties are connected. 2.

  • Page 29: Parallel Operation

    7. Verify that the UPS is operating normally and any load is powered. 8. If optional EBMs are installed, see “Configuring the UPS for EBMs” to set the number of installed EBMs. 9. To change any other factory-set defaults, see “Operation” Online series recommends setting the date and time.
  • Page 30 Users need to use a specialty 15-pin communication cable for this system, which should have 15 cores, corresponding stitches and shield, as the UPS parallel cable. The length of the parallel cable is appropriate to be less than 3 m. Strictly follow the chapter of 4, the wiring requirement of single UPS to perform the wiring of each UPS.
  • Page 31 Figure 4-5.a: Parallel systerm wiring diagram of 6K/10K...
  • Page 32 Figure 4-5.b: Parallel System Installation Diagram...
  • Page 33 Turn on the input breakers for the two parallel UPS. Pressing button continuously for more than 1 second for one UPS of the system, then the system will start to turn on and enter line mode. Regulate the output voltage of the each UPS separately, and check if the output voltage difference between the two ups is less than 0.5V.
  • Page 34 Set the main maintenance switch or static switch from “UPS” to “BPS”, then switch off the main output breaker and the input breaker and mains breaker, then the UPS will shut down. Connect the cable and wire of the added UPS according to the Figure.4-5.a and Figure.4-5.b 6) Switch on the input breakers and mains breaker, and make sure that every UPS work in bypass mode.

  • Page 35: Display Panel

    5. Operation 5.1 Display Panel The UPS has a four-button graphical LCD with dual color backlight. Standard back-light is used to light up the display with white text and a blue background. When the UPS has a critical alarm, the backlight changes the text to dark amber and the background to red.
  • Page 36 When displaying default UPS status Enter main summary screen, press this button menu for >1s to enter the main menu tree Press this button for >1s to exit the Exit main present menu to default system status menu display menu without executing a command or changing a setting Press this button for >100ms&<1s to Scroll up...

  • Page 37: Operating Mode

    After powering on, the LCD will display Welcome logo for several seconds and then enter to the default page which shows the UPS status summary. The display automatically returns to the default UPS status summary screen when no button has been pressed within 15 minutes. On the UPS status summary screen it provides the following information: Status summary, including mode and load Alarm status, if any are present...
  • Page 38 Table 5-3 Status Summary Screens Status Summary Screen Description Normal mode: The UPS is operating in Normal mode from utility power. Fig 5-3 Battery mode: When the UPS is running in battery mode, the buzzer beeps once every 4 seconds. Fig 5-4 Bypass with output: The UPS does not have the backup...
  • Page 39 software (Winpower, etc.). It is attention that the transfer time of UPS output from HE mode to battery mode is about 10ms. But it is still too long for some sensitive load. Converter mode In converter mode, the UPS would free run with fixed output frequency (50Hz or 60Hz).

  • Page 40: Turning On And Turning Off Ups

    Overload: When the UPS is overload, the alarm will beep twice every second. Some unnecessary loads should be get rid of one by one to decrease the loads Fig 5-11 connected to the UPS. Battery Test UPS is executing a battery test Fig 5-12 Battery fail: if the battery status detected is “bad...
  • Page 41 A few seconds later, the UPS turns into Line mode. If the utility power is abnormal, the UPS will transfer to Battery mode without output interruption of the UPS. 5.3.2 Turning on UPS without utility Check all the connection is correct. Pressing button continuously for more than 100ms, the UPS would be powered on.

  • Page 42: Lcd Operation

    5.4 LCD operation Except the default UPS status summary screen, the user could get more useful information about UPS current status, detailed various measurements, previous event records which ever occurred, UPS own identification, and could change the settings to fit the user own requirements, optimize the function of UPS.
  • Page 43 Figure. 5-14 Main menu tree...
  • Page 44 5.4.2 The UPS status menu By pressing on the menu of “UPS status”, the display would enter the next UPS status menu tree. The content of UPS status menu tree is same as the default UPS status summary menu. By pressing >1s, the display would return the last main menu tree.
  • Page 45 Figure. 5-15 Event menu tree 5.4.4 The measurement menu By pressing on the menu of “Measurement”, the display would enter the next measurement menu tree. A lot of detailed useful information could be checked here, Ex. the output voltage and frequency, the output current, the load capacity, the input voltage and frequency, etc.
  • Page 46 Figure. 5-16 Measurement menu tree 5.4.5 The control menu By pressing on the menu of “Control”, the display would enter the next control menu tree. 1) Start Battery Test: this is one command that control the UPS to do the battery test. 2) Clear EPO status: once EPO status is enabled, the UPS output would be cut off.
  • Page 47 to reset error status, then UPS would stop alarm and recover to Bypass mode. And the reason of fault should be checked and deleted before UPS is turned on again by manual operation. 4) Restore factory settings: all the settings would be recover to default factory settings.
  • Page 48 5.4.6 The identification menu By press on the menu of “Identification”, the display would enter the next identification menu tree. The identification information includes UPS serial number, firmware serial number, model type, would be shown here. By press >1s, the display would return the last main menu tree. Figure.
  • Page 49 Most of settings could only be done while UPS is in Bypass mode. Figure. 5-19 Setting menu tree...
  • Page 50 Example: set rated output voltage value Figure. 5-20 Set rated output voltage value...

  • Page 51: Ups Maintenance

    6. UPS Maintenance This chapter explains how to: Care for the UPS and batteries Transport the UPS Store the UPS and batteries Test the batteries Recycle the used Battery or UPS 6.1 UPS and Battery Care For the best preventive maintenance, keep the area around the UPS clean and dust-free.

  • Page 52: Storing The Ups And Batteries

    4. Disconnect the internal battery connectors 5. Replace the UPS front cover 6.3 Storing the UPS and Batteries If you store the UPS for a long period, recharge the battery every 6 months by connecting the UPS to utility power. The batteries charge to 90% capacity in approximately 4 hours.

  • Page 53: Recycling The Used Battery Or Ups

    During the battery test, the UPS transfers to Battery mode and discharges the batteries for 25% of the original expected runtime. The status screen displays “Battery test running” and the percentage of the test completed. The results display on the UPS status screen as completing.

  • Page 54: Specifications

    7. Specifications This chapter provides the following specifications: Model list General Specification Electrical Performance Environmental and Safety 7.1 Electrical specification PowerMust 6054 PowerMust 10900 Model LCD RM LCD RM Output Power Capacity 6KVA/5.4KW 10KVA/9KW 208VAC/220VAC/ 208VAC/220VAC/ Voltage Range 230VAC/ 240VAC...
  • Page 55 Charger current >1A >1.7A 7.2 Typical Backup Time (Typical values at 25° C in minutes) Model No. 100 % Load 50 % Load PowerMust 6054 LCD RM 12.5 PowerMust 10900 LCD RM 7.3 Dimension and Weight Dimension 438*698*129 438*704*215.5 (W*D*H) mm Net Weight (KG) 82.5...

  • Page 56: Troubleshooting

    8. Troubleshooting The online series UPS is designed for durable, automatic operation and issues alarms to alert you whenever potential operating problems occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user.
  • Page 57 Site Fault detection is supported on all models Site Fault detection should anytime there is a be enabled by default. It can Grounding Neutral Site Wiring Fault still be enabled / disabled connection. from the LCD settings Alarm Code: 04 Alarm triggers when the menu.
  • Page 58 Remove some of the equipment from the UPS. The UPS continues to Output Overload operate, but may switch to Output is overload. Alarm Code:41 Bypass mode or shutdown if the load increases. The alarm resets when the condition becomes inactive. The UPS transfers to UPS has transferred to Battery mode if supporting...
  • Page 59 Indicates that the UPS The UPS transfers to BUS Over Voltage get BUS over voltage Bypass mode if supporting Alarm Code:21 fault because of BUS. the load Indicates that the UPS The UPS transfers to BUS Under Voltage get BUS under voltage Bypass mode if supporting Alarm Code:22 fault...
  • Page 60 Parallel cable loss In parallel system Disconnect parallel cable ， parallel cable disconnect one turn to fault mode Alarm Code: E2 Parallel system UPS1 connect battery Check battery connect ， battery status UPS2 without battery status Alarm Code: E6 Line input different Parallel system U PS1 ，...

  • Page 61: Communication

    9. Communication This chapter contains: Communication ports (RS-232 and USB) Network Management Card (Optional) UPS Management Software REPO 9.1 RS-232 and USB Communication Ports To establish communication between the UPS and a computer, connect your computer to one of the UPS communication ports using an appropriate communication cable.
  • Page 62 Not used On Battery signal Vdc Power + 12V （ ） This pin is connected via a jumper to pin 2 of SNMP connector Figure.9-2 RS-232 Communication Port Figure. 9-3 Pin1/Pin8 typical application Notes: The voltage of ‘V’ is maximum 30VDC, and current is maximum 45mA.

  • Page 63: Network Management Card (Optional)

    9.2 Network Management Card (Optional) Network Management Card allow the UPS to communicate with different types of devices in variety of networking environments. The Online series has one available communication bay for the following connectivity cards: Connect UPS- MS Web/SNMP Card – has SNMP and HTTP capabilities as well as monitoring through a Web browser interface;...

  • Page 64: Repo Function

    Installation procedure: 1. Go to the website: http://www.ups-software-download.com/ 2. Choose the operation system you need and follow the instruction described on the website to download the software. 3. When downloading all required files from the internet, enter the serial No: 511C1-01220-0100-478DF2A to install the software. When you finish installation, restart your computer, the WinPower software will appear as a green plug icon located in the system tray, near the clock.
  • Page 65 614-01895-00...

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Powermust 10900

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