TSI Instruments AEROTRAK 7201-A2F Operation Manual
  1. Manuals
  2. Brands
  3. TSI Instruments Manuals
  4. Cash Counter
  5. AEROTRAK 7201-A2F
  6. Operation manual
TSI Instruments AEROTRAK 7201-A2F Operation Manual

TSI Instruments AEROTRAK 7201-A2F Operation Manual

Remote airborne particle counter
Hide thumbs
Table of Contents

Advertisement

Quick Links

AEROTRAK
®
REMOTE AIRBORNE
PARTICLE COUNTER
MODELS 7201-A2F, 7301-A2F,
7501-A2F, 7310-A3F, AND 7510-A2F
OPERATION MANUAL
P/N 6005459, REVISION D
JUNE 2014

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AEROTRAK 7201-A2F and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for TSI Instruments AEROTRAK 7201-A2F

Summary of Contents for TSI Instruments AEROTRAK 7201-A2F

  • Page 1 AEROTRAK ® REMOTE AIRBORNE PARTICLE COUNTER MODELS 7201-A2F, 7301-A2F, 7501-A2F, 7310-A3F, AND 7510-A2F OPERATION MANUAL P/N 6005459, REVISION D JUNE 2014...
  • Page 3 AEROTRAK ® REMOTE AIRBORNE PARTICLE COUNTER MODELS 7201-A2F, 7301-A2F, 7501-A2F, 7310-A3F, AND 7510-A2F OPERATION MANUAL P/N 6005459, REVISION D JUNE 2014 SHIP TO/MAIL TO: E-mail address: TSI Incorporated answers@tsi.com 500 Cardigan Road Shoreview, MN 55126-3996 Website: http://www.tsi.com U.S. INTERNATIONAL Technical Support: Technical Support: (800) 874-2811/(651) 490-2811 (001 651) 490-2811...

  • Page 4: Manual History

    M a n u a l H i s t o r y ® The following is a manual history of the AeroTrak Remote Airborne Particle Counters, Models 7201-A2F, 7301-A2F, 7501-A2F, 7310-A3F, and 7510-A2F Operation and Service Manual (P/N 6005459). Revision Date December 2011...

  • Page 5: Warranty

    W a r r a n t y Part Number 6005459 / Revision D / June 2014 Copyright ©TSI Incorporated / 2009-2014 / All rights reserved. Address TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA E-mail Address answers@tsi.com Limitation of Warranty (For country-specific terms and conditions outside of the USA, please visit www.tsi.com.)
  • Page 6 after a cause of action has accrued. The goods returned under warranty to Seller's factory shall be at Buyer's risk of loss, and will be returned, if at all, at Seller's risk of loss. Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY, which contains the complete and exclusive limited warranty of Seller.

  • Page 7: Table Of Contents

    C o n t e n t s Manual History ..................ii Warranty ....................iii Safety ...................... vii Laser Safety ..................vii Labels ....................viii Description of Caution/Warning Symbols ........ix Caution ..................ix Warning ..................ix Caution or Warning Symbols ............ix Getting Help ..................
  • Page 8 Connecting Sample Tubing ............4-5 Indicator LEDs ................. 4-6 CHAPTER 5 Troubleshooting ............. 5-1 CHAPTER 6 Contacting Customer Service ........6-1 Technical Contacts ................6-1 International Contacts ..............6-1 Service ..................6-1 Technical Support ..............6-2 Returning for Service ..............6-3 APPENDIX A Specifications ...............

  • Page 9: Safety

    S a f e t y This section gives instructions to promote safe and proper handling of the ® AeroTrak Remote Airborne Particle Counters. I M P O R T A N T There are no user-serviceable parts inside the instrument. Refer all repair and maintenance to a qualified factory-authorized technician.

  • Page 10: Labels

    L a b e l s Advisory labels and identification labels are attached to the outside of the particle counter housing and to the optics housing on the inside of the instrument. 1. Serial number label (left-side panel) 2. Calibration label (right-side panel) 3.

  • Page 11: Description Of Caution/Warning Symbols

    Description of Caution/Warning Symbols Appropriate caution/warning statements are used throughout this manual and on the instrument. They require you to take cautionary measures when working with the instrument. Caution C a u t i o n Caution means be careful. Not following the procedures prescribed in this manual may result in irreparable equipment damage.

  • Page 12: Getting Help

    G e t t i n g H e l p To obtain assistance with this product or to submit suggestions, please contact Customer Service: TSI Incorporated 500 Cardigan Road Shoreview, MN 55126 U.S.A. Fax: (651) 490-3824 (USA) Fax: 001 651 490 3824 (International) Telephone: 1-800-874-2811 (USA) or (651) 490-2811 International: 001 651 490-2811 E-mail Address:...
  • Page 13 C H A P T E R 1 I n t r o d u c t i o n a n d U n p a c k i n g ® The AeroTrak Remote Airborne Particle Counter (particle counter) is a compact sensor that is appropriate for use in multiple locations in a large clean room or critical environment to continuously monitor a process.
  • Page 14 ® U n p a c k i n g t h e A e r o T r a k R e m o t e A i r b o r n e P a r t i c l e C o u n t e r ®...

  • Page 15: Chapter 1 Introduction And Unpacking

    Optional Accessories The following tables list optional accessories. If you ordered optional accessories, make certain they have been received and are in working order. 2.83 L/min, 0.1 cfm Models (7201-A2F, 7301-A2F, 7501-A2F) Item Description Part/Model Ref. Mounting Bracket 700008 HEPA Zero Filter Assembly 700005 Isokinetic Inlet (2.8 L/min, 0.1 cfm)

  • Page 16: L/Min, 1.0 Cfm Models (7310-A3F, 7510-A2F)

    28.3 L/min, 1.0 cfm Models (7310-A3F, 7510-A2F) Item Description Part/Model Ref. Mounting Bracket 700008-1 HEPA Zero Filter 700132 Stainless Steel 700018 Isokinetic inlet (28.3 L/min, 1.0 cfm) Isokinetic Probe with tripod mount – used with tubing (28.3 L/min, 1.0 cfm) Nickel-Plated Aluminum 700016 Stainless Steel...

  • Page 17: Accessing Electrical Connections

    C H A P T E R 2 G e t t i n g S t a r t e d The AeroTrak Remote Particle Counters with 4-20 mA analog outputs are designed for easy installation and wiring. Before installing and wiring up the particle counter, each unit needs to be configured using a simple web browser and computer.

  • Page 18: Internal Electrical Connections

    I n t e r n a l E l e c t r i c a l C o n n e c t i o n s ® The AeroTrak Remote Airborne Particle Counter (particle counter) supports multiple communications and connectivity options. A brief description of each of the connections is listed below.

  • Page 19: Alarm, Temp/Rh Connector

    Alarm, Temp/RH Connector The Alarm, Temp/RH Connector is NOT used on these products. There is an alarm output that comes from external wiring (see Appendix A), and that will be described in the External Electrical Connections Section of this manual. E x t e r n a l E l e c t r i c a l C o n n e c t i o n s The AeroTrak Remote Particle Counters with Analog Outputs have a number of external electrical connections that are used to power the...

  • Page 20: Alarm Contact: Terminals 6-7

    Alarm Contact: Terminals 6–7 The alarm contact is used to indicate an alarm condition. The alarm contact closure is normally open. The contact closes upon an alarm, which could be a high particle alarm, a laser error, a detector error, or a flow error, depending on the configuration of the particle counter.
  • Page 21 C H A P T E R 3 C o n f i g u r i n g t h e A i r b o r n e P a r t i c l e C o u n t e r Before you can start using your AeroTrak Remote Particle Counter with Analog Outputs, you will need to configure it.
  • Page 22 Note: In a typical application, Airborne Particle Counters are configured using static IP addresses so that remote hosts and software can be configured to query each specific counter at known addresses. It is also possible to configure the Airborne Particle Counter using DHCP (Dynamic Host Configuration Protocol), but this should be done with care to ensure that the IP address of each device is known and always the same for each device.

  • Page 23: Chapter 3 Configuring The Airborne Particle Counter

    2. Click on the Local Area Connection icon in the list of connections. 3. Double-click on the Internet Protocol (TCP/IP) item. Configuring the Airborne Particle Counter 3–3...
  • Page 24 4. Set the IP Address to a fixed address as shown below and click OK and OK again. 5. Plug in the Ethernet crossover cable between the computer and the Airborne Particle Counter or plug in the two standard cables and Ethernet hub between the computer and Airborne Particle Counter.
  • Page 25 7. Enter the following URL: http://192.168.200.90 in the address bar and hit the Enter key. The following main page should be displayed. 8. Click on the link at the bottom-right of the screen marked Admin. A Login screen should appear. Configuring the Airborne Particle Counter 3–5...
  • Page 26 9. For the Tech Password, enter “admin” (must be all lower-case) and click the Log In button. The technician screen should display as shown below. 10. Typically Airborne Particle Counters will be configured with a static IP address and the Use DHCP checkbox will be unchecked. To enable DHCP, check the Use DHCP checkbox.

  • Page 27: Configuring Each Remote Particle Counter

    13. Press Logout to return to the login screen and then close your browser. 14. Disconnect the Airborne Particle Counter from the crossover cable or hub and remove DC power if it is used. 15. Reconnect the Airborne Particle Counter to your monitoring network and repeat steps 6 and 7 for the network address recorded in step 10 to confirm the new network IP address.
  • Page 28 2. To change configuration, click on the link at the bottom-right of the screen marked Admin. A Login screen should appear. 3. For the Tech Password, enter admin (must be all lower-case) and click the Log In button. The technician screen should display as shown below.
  • Page 29 4. In the upper section you can set up a variety of parameters related to the Airborne Particle Counter. Label Function Notes Tech Password Changes the password for access to this Tech page Warning; once changed, this from its default to a password of your choosing. password cannot be reset! Make changes cautiously and don’t forget the new password!
  • Page 30 (This page intentionally left blank) 3–10 AeroTrak™ Remote Airborne Particle Counters...

  • Page 31: Determine The Installation Location

    C H A P T E R 4 I n s t a l l a t i o n a n d O p e r a t i o n ® Installation of the AeroTrak Remote Airborne Particle Counter (particle counter) consists of: ...
  • Page 32 Mounting Bracket (optional) To install the mounting bracket: 1. The bracket is provided with two 0.169 inch (4.30 mm) diameter holes, suitable for a #6 or M4 screw. Screw the bracket to the mounting surface using appropriate screws. 2. Slide the particle counter onto the mounting tabs at the top of the bracket and snap it into the locking tab (circled above).

  • Page 33: Tubing Connections

    To remove the Remote Airborne Particle Counter from the mounting bracket: 1. Press the locking tab at the top of the bracket. 2. Lift the particle counter off the mounting tabs. Tubing Connections Vacuum Connector The vacuum connection at the bottom of the device (next to the electrical connections) should be connected to a vacuum pump or central building vacuum supply capable of providing 15 inHg (38 cmHg) of vacuum at the rated flow rate of 0.1 or 1.0 cfm (2.8 or 28.3 L/min).

  • Page 34: Tubing Installation

    Tubing Installation Connecting Vacuum Tubing For simplicity and reliability, the remote particle counter does not include an internal pump to move particles through the instrument. Instead, it uses a critical or sonic orifice to maintain a steady flow of air and particles.
  • Page 35 Connecting Sample Tubing Sample tubing is used to carry a sample from a location close to a critical process to the particle counter a short distance away. This requires tubing such as specified in the optional accessories table in Chapter 1. Tubing length should be kept as short as possible with minimum bend radii to minimize particle loss.
  • Page 36 I n d i c a t o r L E D s The two LEDs on the front of the Remote Airborne Particle Counter provide indication of the particle counter’s operation as described in the table below. Indicator Status Function Power/Service Device is not powered...
  • Page 37 C H A P T E R 5 T r o u b l e s h o o t i n g The chapter contains suggestions for troubleshooting common issues ® with the AeroTrak Remote Airborne Particle Counters. Symptom Possible Cause Corrective Action Instrument does not...
  • Page 38 (This page intentionally left blank) 5–2 AeroTrak™ Remote Airborne Particle Counters...
  • Page 39 TSI Customer Service at 1- 800-874-2811 (USA) or (651) 490-2811. International Contacts Service TSI Instruments Singapore Pte Ltd 150 Kampong Ampat #05-05 KA Centre Singapore 368324 Telephone:...
  • Page 40 HP12 3ST UNITED KINGDOM Telephone: +44 (0) 149 4 459200 Fax: +44 (0) 149 4 459700 E-mail: tsiuk@tsi.com Technical Support TSI Instruments Singapore Pte Ltd 150 Kampong Ampat #05-05 KA Centre Singapore 368324 Telephone: +65 6595-6388 Fax: +65 6595-6399 E-mail: tsi-singapore@tsi.com...
  • Page 41 TSI France Inc. Hotel technologique BP 100 Technopôle de Château-Gombert 13382 Marseille cedex 13 FRANCE Telephone: +33 (0)4 91 11 87 64 Fax: +33 (0)4 91 11 87 65 E-mail: tsifrance@tsi.com R e t u r n i n g f o r S e r v i c e and complete the on-line “Return Visit our website at http://rma.tsi.com...
  • Page 42 (This page intentionally left blank) 6–4 AeroTrak™ Remote Airborne Particle Counters...
  • Page 43 A P P E N D I X A S p e c i f i c a t i o n s All specifications are subject to change without notice. Specification Description 7201-A2F: 0.2 to 10 μm Size Range 7301-A2F: 0.3 to 25 μm 7501-A2F: 0.5 to 25 μm 7310-A3F: 0.3 to 25 μm...
  • Page 44 Specification Description Dimensions 4.5 in. x 1.6 in. x 4.25 in. (11.5 cm x 4.1 cm x 10.8 cm) (L x W x H) Weight 1.4 lb (0.63 kg) Applicable CE, JIS B9921, ISO 21501-4 Standards Warranty Two years. Extended warranties available. Operating 50°...
  • Page 45 D i m e n s i o n a l D i a g r a m Specifications A–3...
  • Page 46 AeroTrak™ Remote Airborne Particle Counters...
  • Page 47 W i r i n g D i a g r a m Specifications A–5...
  • Page 48 DIP Switch Configurations Switch bank 1 (SW201) is for channel, characteristic and scale selection of Channel "1" Selected Switch sw1 Position Switch sw2 Position Channel CH 1 Channel Selection CH 2 CH 3 CH 4 Switch sw3 Position Characteristic Characteristics Linear selection Switch sw6...
  • Page 49 Switch bank 2 (SW200) is for channel, characteristic and scale selection of Channel "2" Switch sw1 Position Switch sw2 Position Selected Channel CH 1 Channel CH 2 Selection CH 3 CH 4 Switch sw3 Position Characteristic Characteristics Linear Selection Switch sw6 Switch sw4 Position Switch sw5 Position Position...
  • Page 50 (This page intentionally left blank) AeroTrak™ Remote Airborne Particle Counters...
  • Page 51 I n d e x dimensions, A-2 DIP switch configurations, A-6 12 VDC connector, 2-2 label advisory, viii identification, viii electrical connections, 2-1 laser diode, A-1 accessories external, 2-3 laser radiation label, viii optional, 1-3 internal, 2-2 laser safety, vii, A-2 alarm contact terminals 3-4, 2-4 Ethernet laser symbol, viii...
  • Page 52 safety, vii zero count level, A-1 laser, vii sample time, 3-9, A-1 sample tubing, 1-3 connecting, 4-5 sampling inlet, 4-3 scale selection, A-6, A-7 sensor configuration, A-1 sensor connectivity, A-1 serial number label, viii service international contacts, 6-1 set addressing, 3-6 setting IP address, 3-1, 3-4 size channels, 1-1 size range, 1-1, A-1...
  • Page 53 TSI Incorporated – Visit our website www.tsi.com for more information. Tel: +1 800 874 2811 India Tel: +91 80 67877200 Tel: +44 149 4 459200 China Tel: +86 10 8219 7688 France Tel: +33 4 91 11 87 64 Singapore Tel: +65 6595 6388 Germany Tel: +49 241 523030...

This manual is also suitable for:

Aerotrak 7301-a2fAerotrak 7501-a2fAerotrak 7310-a3fAerotrak 7510-a2f

Table of Contents