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TSI Instruments 3750 Operation Manual

TSI Instruments 3750 Operation Manual

Condensation particle counter

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CONDENSATION
PARTICLE COUNTER
MODEL 3750
OPERATION MANUAL
P/N 6010600, REVISION B
NOV 2017

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Summary of Contents for TSI Instruments 3750

  • Page 1 CONDENSATION PARTICLE COUNTER MODEL 3750 OPERATION MANUAL P/N 6010600, REVISION B NOV 2017...
  • Page 3 1 Product Overview 2 Unpacking and Setting Up the CPC CONDENSATION 3 Instrument Description PARTICLE COUNTER MODEL 3750 4 Instrument Operation 5 Technical Description 6 Maintenance and OPERATION MANUAL Service...
  • Page 4 M a n u a l H i s t o r y Revision Date November 2017...
  • Page 5 W a r r a n t y Part Number 6010600 / Revision B Copyright ©TSI Incorporated / 2017 / All rights reserved. Address TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA Fax No. 651-490-3824 E-mail Address particle@tsi.com Limitation of Warranty Seller warrants the goods, excluding software, sold hereunder, under normal use and service...
  • Page 6 TSI’s Customer Service department at 1-800-874-2811 (USA) or (651) 490-2811. Trademarks Scanning Mobility Particle Sizer and SMPS are trademarks of TSI Incorporated. Aerosol Instrument Manager is a registered trademark of TSI Incorporated. Microsoft and Windows are registered trademarks of Microsoft Corporation. Model 3750 Condensation Particle Counter...
  • Page 7 S a f e t y This section provides instructions to ensure safe and proper operation and handling of the Condensation Particle Counter (CPC). There are no user-serviceable parts inside the instrument. Refer all repair and maintenance to a qualified technician. All maintenance and repair information in this manual is included for use by a qualified technician.
  • Page 8 It also indicates that important information about the operation and maintenance of this instrument is included. Model 3750 Condensation Particle Counter...
  • Page 9: Caution Or Warning Symbols

    Warning W A R N I N G Warning means that unsafe use of the instrument could result in serious injury to you or cause irrevocable damage to the instrument. Follow the procedures prescribed in this manual to use the instrument safely. Caution or Warning Symbols The following symbols may accompany cautions and warnings to indicate the nature and consequences of hazards:...
  • Page 10 1. Serial Number Label 2. Laser Radiation Label (located internally on the optics housing) 3. Electrical shock caution 4. Laser device compliance label viii Model 3750 Condensation Particle Counter...
  • Page 11 5. Caution 6. WEEE Directive Label (Waste Electrical and Electronic Equipment). (Item must be recycled properly.) 5. French language electrical safety and laser compliance labels 8. ETL Label for safety certification. 9. European Conformity (CE) label 9. TSI Service Label Safety...
  • Page 12 (This page intentionally left blank) Model 3750 Condensation Particle Counter...
  • Page 13 The Model 3750 CPC is also compatible with TSI Scanning Mobility Particle Sizer™ (SMPS™) spectrometers for particle size distribution measurements.
  • Page 14 (This page intentionally left blank) Model 3750 Condensation Particle Counter...
  • Page 15 C h a p t e r 2 U n p a c k i n g a n d S e t t i n g u p t h e C P C Use the information in this chapter to unpack the Condensation Particle Counter and set it up.
  • Page 16 Butanol is flammable. Butanol is also potentially toxic if inhaled. Use butanol only in a well-ventilated area. If you smell butanol and develop a headache, or feel faint or nauseous, leave the area at once. Ventilate the area before returning. Model 3750 Condensation Particle Counter...
  • Page 17 Apply Power to the CPC Plug the power cord into the receptacle on the back panel of the CPC and then plug it into the AC power source. The instrument uses a universal power supply that accepts a variety of input voltages identified below. Power 100 to 240 VAC, 50/60 Hz Note: Make certain the power cord is plugged into a grounded power outlet.
  • Page 18 (This page intentionally left blank) Model 3750 Condensation Particle Counter...
  • Page 19 C h a p t e r 3 I n s t r u m e n t D e s c r i p t i o n Use the information in this chapter to become familiar with the location and function of controls, indicator, and connectors on the Condensation Particle Counter.
  • Page 20: Aerosol Inlet

    As shown in Figure 3-2, the back panel of the CPC has power and data connections, external vacuum port, butanol fill and drain ports, and cooling fan. The function of the ports and connectors are clearly labeled. Figure 3-2 Back Panel of the CPC Model 3750 Condensation Particle Counter...
  • Page 21 AC Power In Connector Plug the supplied AC power cable into this receptacle. Note that the instrument power switch is located on the front panel. USB Communication Ports The CPC provides two USB Type A ports for use with a memory device or peripheral such as a mouse or keyboard.
  • Page 22 (18 in. Hg) vacuum and 1.0 L/min critical volumetric flow at the inlet of each CPC. If a pump is used to provide vacuum for the 3750, the pump exhaust should be directed away from the work area using tubing connected to the outlet.
  • Page 23 C h a p t e r 4 I n s t r u m e n t O p e r a t i o n This chapter describes the basic operation of the Condensation Particle Counter (CPC). O p e r a t i n g P r e c a u t i o n s Read the following before applying power to the CPC: ...
  • Page 24: Data Logging

    Pressing the status box gives quick access to the Status screen. Data Logging Pressing the green arrow icon on the top bar enables data logging to internal memory. Pressing again disables data logging. Stored data can be accessed via the Data Management screen. Model 3750 Condensation Particle Counter...
  • Page 25 S e t t i n g s S c r e e n The settings screen provides control of the main functions of the CPC Figure 4-2 CPC Settings Screen Flow The Flow toggle enables or disables flow inside the CPC. Refer to “Flow System”...
  • Page 26: Water Removal

    Main screen along with Average Concentration and Elapsed Time. The counts that are displayed are the total for the current logging period. Note: The Totalizer setting is retained after a power cycle. Date/Time Additional settings for date and time. Model 3750 Condensation Particle Counter...
  • Page 27: Flow Rates

    S t a t u s S c r e e n The Status screen shows live readings of all relevant instrument performance parameters. Parameter values that deviate from normal operating parameters but do not yet indicate a problem with the current measurement (Warnings) are shown in yellow.
  • Page 28 Aerosol Nozzle Pressure: Differential pressure across the aerosol nozzle.  Vacuum Pressure: The total pressure applied by the vacuum pump. Identification of the orifice and nozzle are found in the flow schematic in Chapter 5. Model 3750 Condensation Particle Counter...
  • Page 29: Liquid Level

    Liquid Level Full is indicated if adequate butanol is present in the liquid reservoir as detected by the internal reservoir liquid level sensor. If the liquid level is low, Not Full is indicated. Laser Current Laser power is monitored by an internal detector in the laser diode package, and displayed.
  • Page 30 CPC for use whenever the CPC is shipped, including when it is returned to TSI for service. Always seal off the sampling inlet with a cap or tape to prevent debris from entering the instrument and drain and dry the CPC before shipping. Model 3750 Condensation Particle Counter...
  • Page 31 C a u t i o n While the flow is on, do NOT tip the CPC more than 5° to any direction. It is recommended to turn off the CPC and disconnect the butanol fill bottle before the CPC is being moved or tilted for longer than a few seconds to prevent flooding of the sensor.
  • Page 32 (This page intentionally left blank) 4-10 Model 3750 Condensation Particle Counter...
  • Page 33 The Model 3750 CPC operates in single particle count mode up to 10 particles/cm . Rather than simply counting individual electrical pulses...
  • Page 34: Flow System

    The CPC relies on an external (user supplied) high-vacuum pump to maintain constant flows through a critical orifice inside the CPC. The flow rate through the sensor is always 1.0 L/min. More information on instrument flow is provided below. Model 3750 Condensation Particle Counter...
  • Page 35 Critical Flow To achieve the flow through the sensor, an orifice is used, operated at the critical pressure ratio to provide a critical flow. Critical flow is very stable and is a constant volumetric flow, assuring accurate concentration measurements despite varied inlet pressure. The critical pressure ratio is found by dividing the absolute pressure downstream of the orifice P , by the absolute pressure upstream of the...
  • Page 36 (This page intentionally left blank) Model 3750 Condensation Particle Counter...
  • Page 37 52068 Aachen GERMANY Telephone: +49 241-52303-0 Fax: +49 241-52303-49 E-mail: tsigmbh@tsi.com Web: www.tsiinc.de TSI Instruments Ltd. Stirling Road Cressex Business Park High Wycombe, Bucks HP12 3ST UNITED KINGDOM Telephone: +44 (0) 149 4 459200 Fax: +44 (0) 149 4 459700 E-mail: tsiuk@tsi.com...
  • Page 38 CPC. The packaging material must be sufficient to completely protect the integrity of the CPC when dropped from a height of 30 inches (76 cm). See "Moving and Shipping the CPC” for detailed instructions. Model 3750 Condensation Particle Counter...
  • Page 39 TSI Incorporated – Visit our website www.tsi.com for more information. Tel: +1 800 874 2811 India Tel: +91 80 67877200 Tel: +44 149 4 459200 China Tel: +86 10 8219 7688 France Tel: +33 1 41 19 21 99 Singapore Tel: +65 6595 6388 Germany Tel: +49 241 523030...