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3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com
Equipment Type:
Model:
Electrical
Requirements:
Frequency:
Motor Horsepower:
Manual Revision Date:
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
400 mm (~16-inch)
Manual Abrasive Cut-off Machine
MEGA-T400S
480 Volts (3-phase)
50/60 Hz
Variable speed Servo Motor:
12 KW (16 hp) @480V, 3-phase
March 16, 2023
MEGA-T400S
Abrasive Cutter
I
NSTRUCTION
Web: https://www.metallographic.com
This instruction manual is
provided with each piece of
delivered equipment.
M
ANUAL
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Summary of Contents for Pace Technologies MEGA-T400S
- Page 1 MEGA-T400S Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
- Page 2 Terms and Conditions applying to all PACE Technologies Products 1. LIMITED WARRANTY AND DISCLAIMER: PACE Technologies Products are warranted for two years from the purchase date to be free from defects in material and workmanship under correct use, normal operating conditions, and proper application.
- Page 3 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com upon PACE Technologies delivery of the Products to the common carrier of Pace Technologies choice, or the carrier specified in writing by Customer, for shipment to Customer. Any claims for breakage, loss, delay, or damage shall be made to the carrier by the Customer and Pace Technologies will render customer reasonable assistance in prosecuting such claims.
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Page 5: Table Of Contents
MEGA-T400S Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲... -
Page 6: Product Description
1.0 Product Description Powerful motor The MEGA-T400S is equipped with a powerful The MEGA-T400S is a manual wheel feed or belt driven servo motor. In addition, the motor table feed abrasive cut-off machine for cutting has an inductive brake for a quicker response of materials ranging from soft aluminum metals to halting the blade (approx. - Page 7 MEGA-T400S Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
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- Page 10 MEGA-T400S hood closed dimensions MEGA-T400S hood open dimensions Note: Installation of the MEGA-T400S should be on a flat sturdy surface, with easy access to electrical connections. Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
- Page 11 Measures WxHxD: Approx. 51x51x75 inches Weight: Approx. 1000 pounds 2.2 Shipping When moving crate, lift from bottom. To move MEGA-T400S use support bars provided with the machine. The MEGA-T400S contains sensitive electronic and mechanical components. Do not drop. CAUTION: Heavy equipment. Take care to avoid bodily injury.
- Page 12 Web: https://www.metallographic.com 2.3 Installation Install unit carefully! Improper installation voids warranty. Main The MEGA-T400S should be placed on a flat stable surface. Power Connect the electrical connections to a 3-phase power line. The motor driver max amp draw is 20 amps. However, the operating power is set to 15 amps.
- Page 13 NOTE: Inspect the operating voltage on the name plate. Electrical connection for external coolant supply: Power for recirculation system comes from the MEGA-T400S, Recommended Coolant: To help minimize corrosion apply a coolant with a anti-corrosion additive or an oil emulsion coolant is recommended. Note: Recommended that the coolant be changed every 50 cuts or once a week, whichever occurs first.
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Page 14: Safety Guidelines
Careful attention to this instruction manual and the recommended safety guidelines is essential for the safe operation of the MEGA-T400S. Proper operator training is required for the safe operation of the MEGA-T400S. Any unauthorized mechanical and electrical change, as well as improper operation, voids all warranty claims. - Page 15 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲ 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com Recirculation Tank The MEGA-T400S is equipped with a Electrical coarse filter to remove large particulate Pressure...
- Page 16 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com 3.4 Safety Tests Examine and verify that the MEGA-T400S safety devices and operating performance are in good working condition before use. The following safety checks are...
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Page 17: Start-Up And Operation
4.1 General The MEGA-T400S is a manual wheel and manual table feed cutter. Note: When first powering up the MEGA-T400S the initialization time for the saw is approximately 15 seconds. The servo motor is also designed to increase speed slowly and typical takes 4-5 seconds to reach full speed. - Page 18 MEGA-T400S Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
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Page 23: Maintenance
5.0 Maintenance 5.1 Introduction The recommended maintenance for the MEGA-T400S includes the following: 1. Important: Clean the table feed shaft after using the cutter to keep the abrasive from building up in the bushing. If the table feed begins to become more difficult use WD- 40 to clean the feed shaft until the feed improves. -
Page 24: Trouble Shooting
MEGA-T400S Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲... - Page 25 MEGA-T400S Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
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