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Pace Technologies MEGA-T400 Instruction Manual

Abrasive cutter
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com
This instruction manual is
provided with each piece of
delivered equipment.
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
Abrasive Cutter
Equipment Type:
Model:
Electrical
Requirements:
Frequency:
Motor Horsepower:
Manual Revision
Date:
MEGA-T400
I
M
NSTRUCTION
ANUAL
Web: http://www.metallographic.com
14 or 16-inch Manual
Abrasive Cut-off Machine
MEGA-T400
208Y 3-phase
(optional 380/415-480V 3-
phase)
50/60 Hz
7.5 hp (5.5 KW)
(3-phase)
January 5, 2017

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Summary of Contents for Pace Technologies MEGA-T400

  • Page 1 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 2 Terms and Conditions applying to all PACE Technologies Products 1. LIMITED WARRANTY AND DISCLAIMER: PACE Technologies Products are warranted for one year from the purchase date to be free from defects in material and workmanship under correct use, normal operating conditions, and proper application. PACE Technologies obligation under this warranty shall be limited to the repair or exchange, at PACE Technologies option, of any PACE Technologies Product or part which proves to be defective as provided herein.
  • Page 3 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 4: Table Of Contents

    MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 5: Product Description

    3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com 1.0 Product Description The MEGA-T400 is a manual wheel feed or table feed abrasive cut-off machine for cutting materials ranging from soft aluminum metals to hardened tool steels.
  • Page 6 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 7 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com 1.3 Mechanical Schematic Note: Installation of the MEGA-T400 should be on a flat sturdy surface, with easy access to electrical connections. Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 8 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com 1.4 Features Powerful motor Large cutting Large viewing area The MEGA-T400 is equipped with a window powerful belt drive motor. In addition, the motor has an inductive brake for faster High leverage stopping of the blade. cutting...
  • Page 9 Measures WxHxD: Approx. 55” x 48” x 72” Weight: Approximately 800 lbs. 2.2 Shipping When moving crate, lift from bottom. To move MEGA-T400 use support bars provided with the machine. The MEGA-T400 is constructed of sensitive electronic and mechanical components. Do not drop.
  • Page 10 UNLOCK position The MEGA-T400 should be placed on a flat stable surface. (used for service and shipping). TO OPEN HOOD, CUTTER IS SHIPPED WITH THE LOCKOUT SWITCH TURNED TO UNLOCK. AFTER...
  • Page 11 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 12: Safety Guidelines

    Careful attention to this instruction manual and the recommended safety guidelines is essential for the safe operation of the MEGA-T400. Proper operator training is required for the safe operation of the MEGA-T400. Any unauthorized mechanical and electrical change, as well as improper operation, voids all warranty claims.
  • Page 13 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com Recirculation tank Coolant The MEGA-T400 is equipped with a mobile pump three-chamber counter-current coolant tank. The first chamber contains a coarse strainer for removing larger debris.
  • Page 14 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com 3.4 Safety Tests Examine and verify that the MEGA-T400 safety devices and operating performance are in good working condition prior to use. The following safety checks are...

  • Page 15: Start-Up And Operation

    ANUAL 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com 4.0 Start-up and Operation 4.1 General The MEGA-T400 is a manual wheel feed cutter. Motor overload 4.2 Control Panel light Light...
  • Page 16 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 17 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 18 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 19 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 20: Maintenance

    5.0 Maintenance 5.1 Introduction The recommended maintenance for the MEGA-T400 includes the following: 1. Use an anti-corrosion cutting fluid such as the MAXCUT 2 or an oil-emulsion cutting fluid such as the MAXCUT OL-1000. It is recommended that the cutting fluid be changed every 50 cuts or weekly for maximum effectiveness.

  • Page 21: Trouble Shooting

    MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 22: List Of Spare Parts

    7.0 List of Spare Parts Part no. Description Images Electrical MEGA-T400 Full control board M4-CB replacement MEGA-T400 QF1 overload switch (motor) M4-QF1-208V (Schneider GV2-ME21C/17-23A) MEGA-T400 QF1 overload switch (motor) M4-QF1-380V (Schneider GV2-ME20C/13-18A) MEGA-T400 QF1 overload switch (motor) M4-QF1-480V (Schneider GV2-ME16C/9-14A) Replacement of spare parts is possible with minimal expertise.
  • Page 23 Electrical MEGA M250 QF2 overload switch (pump) M4-QF2 (Schneider GV2-ME05C/0.63-1A) RCMU timer (blade) MEG-RCMU MEG-RAMU RAMU timer (safety switch) KM1 DC contactor (MEGA-T400) (Schneider LC1D25BDC LC1D25BDC) KM2 AC contactor (MEGA-T400) (Schneider LC1D09B7C LC1D09B7C) KM3 AC contactor (MEGA-T400) (Schneider LC1D25B7C LC1D25B7C) MEGA-T400 Motor (5.5 KW)
  • Page 24 ANUAL 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com Part no. Description Images Electrical MEGA-T400 F1 fuse (2A) M4-F1 M4-F2 MEGA-T400 F1 fuse (2A) M4-F3 MEGA-T400 F1 fuse (30A) M4-F4...
  • Page 25 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 26 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 27 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com Part no. Description Images Electrical MEGA-T400 Main power switch MEG-PS On button (green) MEG-ON MEG-LS Light ON/Off switch Power on light button...
  • Page 28 Web: http://www.metallographic.com Part no. Description Images Electrical Emergency Stop P150-210 M4-CABLE MEGA-T400 control cable MEGA-T400 control cable female M4-FC connector MEGA-T400 control cable male M4-MC connector Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 29 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com Part no. Description Images Mechanical - motor M4-SH MEGA-T400 Blade shroud MEGA-T400 Motor gas support piston GS-T400-M (each) M4-LL Wheel feed locking mechanism T4-M-001 MEGA-T400 wheel feed locking lever MEGA-T400 motor feed handle...
  • Page 30 Part no. Description Images Mechanical - motor M4-SHAFT MEGA-T400 Arbor shaft M4-AB MEGA-T400 arbor shaft bearings (2/set) M4-AF MEGA-T400 Arbor bolt and blade flange M4-IAF MEGA-T400 Arbor bolt and blade flange Arbor bolt T4-M-003 Blade flange T4-M-004 MEGA-T400 Arbor shaft T4-M-005...
  • Page 31 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 32 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 33 Web: http://www.metallographic.com Part no. Description Images Mechanical - table M4-TAB MEGA-T400 T-slot table M4-TRB2 MEGA-T400 lot rail bearings (set of 4) M4-TAB-L MEGA-T400 T-slot left larger table MEGA-T400 T-slot right smaller table M4-TAB-R T4-P-TBP MEGA-T400 table bolt plugs M4-SUPPORT T400 table support bar...
  • Page 34 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com Part no. Description Images Mechanical - table MEGA-T400 slot rail bearings (set of 4) M4-TRB2 Table rail feed slider T4-M-036 T4-M-037 Table feed track nut...
  • Page 35 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 36 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 37 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com Part no. Description Images Mechanical - hood GS-T400 MEGA-T400 gas support spring for hood T4-M-027 Gas spring bracket M4-SW MEGA-T400 Side panel MEGA-T400 front safety glass window M4-FW...
  • Page 38 Web: http://www.metallographic.com Part no. Description Images Mechanical - hood Back cover T4-M-006 Hood handle T4-P-HH M4-BT MEGA-T400 Rubber skirt for side panel T4-M-016 Hood bracket T4-M-017 Top hood panel Door roller T4-M-018 Front shield ring T4-M-024 Front splash guard T4-M-025...
  • Page 39 T4-M-038 T4-M-CASTER MEGA-T400 casters MEGA-T400 feet (4/set) M4-FEET M4-CAB MEGA-T400 Cabinet doors MEGA-T400 Cabinet door hinges (2 hing- M4-CAB-H es/set) M4-MAG Cabinet door magnet Base casting T4-M-010 Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 40 Images Mechanical - base T4-M-011 Control Panel Arm Control Panel Back Cover T4-M-012 T4-M-013 MEGA-T400 control panel fabricated box MEGA-T400 template M4-T Electrical box door T4-M-019 Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 41 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 42 MEGA T400 Inlet hose - 1.5m Rinse hose and valve MEG-RHV MEG-RH Rinse hose M2-NOZ Rinse hose nozzle M2-NOZ-T Rinse hose nozzle tip MEGA-T400 Flexible coolant line from table M4-COOL (pair) Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 43 Images Plumbing MEG-V Rinse hose shut-off valve T4-P-SSH MEGA-T400 shroud side hose (each) MEGA-T400 table back coolant feed elbow T4-P-TCES MEGA-T400 table front coolant feed elbow T4-P-TCEL T4-P-SSH2 MEGA-T400 table front feed coolant line MEGA-T400 table back feed coolant line...
  • Page 44 MEG-SQ Square MEG-TB Tool box MEG-25HW 2.5 mm hex wrench MEG-10HW M10 hex wrench MEGA-T400 arbor wrench (19 mm) M4-WCH-19 M4-WCH-32 MEGA-T400 arbor wrench (32 mm) Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 45 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com Part no. Description Images Vice Components Vice repair kit MEGA-T400 (kit include cam shaft and bar, spring and adjustment set QC-REPAIR screw for one vise) LCL-1000 MEGA-T400 Left quick clamping vise...
  • Page 46 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 47 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 48 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 49 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 50 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 51 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
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  • Page 53 MEGA-T400 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...