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Pace Technologies MEGA-T400A Instruction Manual

Abrasive cutter
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com
Equipment Type:
Model:
Electrical
Requirements:
Frequency:
Motor Horsepower:
Manual Revision Date:
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
400 mm (~16-inch)
Automated Abrasive Cut-off Machine
MEGA-T400A
480 Volts (3-phase)
50/60 Hz
Variable speed Servo Motor:
12 KW (16 hp) @480V, 3-phase
December 23, 2023
MEGA-T400A
Abrasive Cutter
I
NSTRUCTION
Web: https://www.metallographic.com
This instruction manual is
provided with each piece of
delivered equipment.
M
ANUAL

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Summary of Contents for Pace Technologies MEGA-T400A

  • Page 1 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 2 Terms and Conditions applying to all PACE Technologies Products 1. LIMITED WARRANTY AND DISCLAIMER: PACE Technologies Products are warranted for two years from the purchase date to be free from defects in material and workmanship under correct use, normal operating conditions, and proper application.
  • Page 3 All Returns are subject to a restocking charge equal to 15% (fifteen percent) of the Invoice, unless the Goods are proved to be non-conformed by PACE Technologies. Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 4 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 5: Table Of Contents

    MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 6: Product Description

    3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com Powerful motor 1.0 Product Description The MEGA-T400A is equipped with a powerful belt driven servo motor. In addition, the motor The MEGA-T400A is an automatic/manual has an inductive brake for a quicker response of table feed or manual wheel feed halting the blade (approx.
  • Page 7 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 8 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 9 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 10 MEGA-T400A hood closed dimensions MEGA-T400A hood open dimensions Note: Installation of the MEGA-T400A should be on a flat sturdy surface, with easy access to electrical connections. Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 11 Measures WxHxD: Approx. 51x51x75-inches Weight: Approx. 1000 lbs 2.2 Shipping When moving crate, lift from bottom. To move MEGA-T400A use support bars provided with the machine. The MEGA-T400A is constructed of sensitive electronic and mechanical components. Do not drop. Caution: Heavy equipment. Take care to avoid bodily injury.
  • Page 12 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com 2.3 Installation Install unit carefully! Improper installation voids warranty. Main The MEGA-T400A should be placed on a flat stable surface. Power Connect the electrical connections to a 3-phase power line. The motor driver max amp draw is 20 amps.
  • Page 13 NOTE: Inspect the operating voltage on the name plate. Electrical connection for external coolant supply: Power for recirculation system comes from the MEGA-T400A, Recommended Coolant: To help minimize corrosion apply a coolant with a anti-corrosion additive or an oil emulsion coolant is recommended. Note: It is recommended that the coolant be changed every 50 cuts or once a week, whichever occurs first.

  • Page 14: Safety Guidelines

    Careful attention to this instruction manual and the recommended safety guidelines is essential for the safe operation of the MEGA-T400A. Proper operator training is mandatory for the safe operation of the MEGA-T400A. Any unauthorized mechanical and electrical change, as well as improper operation, voids all warranty claims.
  • Page 15 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲ 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com Recirculation tank The MEGA-T400A is equipped with a Electrical coarse filter to remove large particulate Pressure...
  • Page 16 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com 3.4 Safety Tests Examine and verify that the MEGA-T400A safety devices and operating performance are in good working condition before prior use. The following safety checks...

  • Page 17: Start-Up And Operation

    4.1 General The MEGA-T400A is a manual wheel and manual table feed cutter. Note: When first powering up the MEGA-T400A the initialization time for the saw is approximately 15 seconds. The servo motor is also designed to increase speed slowly and typical takes 4-5 seconds to reach full speed.
  • Page 18 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 19 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 20 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 21 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 22 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 23 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 24 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 25 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 26 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 27 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 28: Maintenance

    5.0 Maintenance 5.1 Introduction The recommended maintenance for the MEGA-T400A includes the following: Important: Clean the table feed shaft after using the cutter to keep the abrasive from building up in the bushing. If the table feed begins to become more difficult use WD-40 to clean the feed shaft until the feed improves.
  • Page 29 5.0 Maintenance 5.3 Instructions for Maintenance X-Axis The recommended maintenance for the MEGA-T400A includes the following: Important: Clean the table feed shaft after using the cutter to keep the abrasive from building up in the bushing. If the table feed begins to become more difficult use WD-40 to clean the feed shaft until the feed improves.

  • Page 30: Trouble Shooting

    MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 31 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 32 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 33 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 34 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 35 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 36 MEGA-T400A Abrasive Cutter NSTRUCTION ANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...