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Pace Technologies MEGA-T300A Instruction Manual

Abrasive cutter
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com
Equipment Type:
Model:
Electrical Requirements:
Frequency:
Motor Horsepower:
Manual Revision Date:
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
MEGA-T300A
Abrasive Cutter
300 mm (~12-inch)
Automated Abrasive Cut-off Machine
MEGA-T300A
208Y / 380 Volts (3-phase)
50/60 Hz
10.3 hp (7.7 KW/21 Nm)
maximum @380V 3-phase
March 25, 2022
I
M
NSTRUCTION
ANUAL
Web: https://www.metallographic.com
This instruction manual is
provided with each piece of
delivered equipment.

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Summary of Contents for Pace Technologies MEGA-T300A

  • Page 1 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 2 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 3 Terms and Conditions applying to all PACE Technologies Products 1. LIMITED WARRANTY AND DISCLAIMER: PACE Technologies Products are warranted for two years from the purchase date to be free from defects in material and workmanship under correct use, normal operating conditions, and proper application.
  • Page 4 All Returns are subject to a restocking charge equal to 15% (fifteen percent) of the Invoice, unless the Goods are proved to be non-conformed by PACE Technologies. Please read this instruction manual carefully and follow all installation, operating and safety guidelines.

  • Page 5: Table Of Contents

    MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 6: Product Description

    3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com Powerful motor 1.0 Product Description The MEGA-T300A is equipped with a powerful belt driven servo motor. In addition, the motor The MEGA-T300A is an automatic / manual has an inductive brake for faster stopping of the table feed or manual wheel feed blade (approx.
  • Page 7 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 8 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 9 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 10 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com 1.3 Mechanical Schematic Note: Installation of the MEGA-T300A should be on a flat sturdy surface, with easy access to electrical connections. Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 11 Measures WxHxD: Approx. 38 x 48 x 44-inch Weight: Approximately 550 lbs 2.2 Shipping When moving crate, lift from bottom. To move MEGA-T300A use lifting handles provided with the machine. The MEGA-T300A is constructed of sensitive electronic and mechanical components. DO NOT DROP.
  • Page 12 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com 2.3 Installation Install unit carefully! Improper installation may void warranty. Main The MEGA-T300A should be placed on a flat stable surface. Power Connect coolant tank Rinse supply, drain and Supply electrical connections.
  • Page 13 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 14: Safety Guidelines

    Careful attention to this instruction manual and the recommended safety guidelines is essential for the safe operation of the MEGA-T300A. Proper operator training is required for the safe operation of the MEGA-T300A. Any unauthorized mechanical and electrical change, as well as improper operation, voids all warranty claims.
  • Page 15 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲ NSTRUCTION ANUAL 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com Recirculation tank The MEGA-T300A is equipped with a coarse filter to remove large particulate Electrical Pressure and broken blades connection...
  • Page 16 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com 3.4 Safety Tests Examine and verify that the MEGA-T300A safety devices and operating performance are in good working condition prior to use. The following safety checks are...

  • Page 17: Start-Up And Operation

    3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1-520-882-6598 Fax +1-520-882-6599 email: pace@metallographic.com Web: https://www.metallographic.com 4.0 Start-up and Operation 4.1 General The MEGA-T300A is a manual wheel and automatic / manual table feed cutter. 4.2 Control Panel Information Screen...
  • Page 18 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 19 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 20 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 21 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 22 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 23 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 24 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 25 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 26 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 27 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 28: Maintenance

    5.0 Maintenance 5.1 Introduction The recommended maintenance for the MEGA-T300A includes the following: 1. Use an anti-corrosion cutting fluid such as the MAXCUT 2 cutting fluid. It is recommended that the cutting fluid be changed every 50 cuts or weekly for maximum effectiveness.

  • Page 29: Trouble Shooting

    MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 30 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 31 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 32 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 33 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 34 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 35 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 36 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 37 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 38 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 39 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 40 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 41 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 42 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 43 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 44 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 45 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 46 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 47 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 48 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 49 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 50 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 51 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 52 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 53 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 54 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 55 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 56 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 57 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 58 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 59 MEGA-T300A Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
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