Nieco BroilVection JF94 Owner's Manual

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Owner's manual (40 pages)

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BroilVection

Model JF94 Gas

Owner's Manual

A P P R OVA L S :

FOR CE APPROVED AUTOMATIC BROILERS

F O R Y O U R S A F E T Y :

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other

appliance.

W A R N I N G :

Improper installation, adjustment, alteration, maintenance can cause property damage, injury, or death.

Read the installation, operating and maintenance instructions thoroughly before installing or servicing

this equipment.

Broiler area must be kept free of combustible materials, and the flow of combustion and ventilation air

must not be obstructed. Operating personnel must not perform any maintenance or repair

functions. Contact your Nieco Authorized Dealer.

IMPORTANT: RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE

™

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Page 1 Broiler area must be kept free of combustible materials, and the flow of combustion and ventilation air must not be obstructed. Operating personnel must not perform any maintenance or repair functions. Contact your Nieco Authorized Dealer. IMPORTANT: RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE...
Page 2 Broiler area must be kept free of combustible materials, and the flow of com- bustion and ventilation air must not be obstructed. Operating personnel must not perform any maintenance or repair functions. Contact your Nieco Authorized Dealer. Do not use this appliance in an area where a water jet could be used.
Page 3 3. This appliance must be installed by a qualified installer, in compliance with all national, local regulations and institutions having jurisdiction. 4. This machine should be connected to the supply with a plug with proper grounding. Nieco Corporation - Model JF94G CE...
Page 4: Table Of Contents
I. specifications ..........43 Nieco Corporation - Model JF94G CE...
Page 5: General Information
This manual provides the safety, installation and operating procedures for the Nieco Automatic Broiler Model JF94. We recommend that all information contained in this manual be read prior to installing and operating the broiler.
Page 6: Service/Technical Assistance
Authorized Nieco Distributors and Service Agencies will void the warranty and may significantly alter the performance of your broiler. The use of non-Nieco parts is capable of affecting these criteria, and may affect broiler performance, parts longevity and food safety. Your local Authorized Nieco Distributor and Service Agent has been factory trained and has a complete supply of parts for your Nieco Automatic Broiler.
Page 7 Distributor for adjustment or repair. • Use only genuine Nieco replacement parts for your broiler. Failure to do so will void the warranty and may significantly alter the performance of your broiler. The use of non-Nieco parts is capable of affecting these criteria, and may affect broiler performance, parts longevity and food safety.
Page 8: Machine Installation
12” (305 mm) 0” (0 mm) 0” (0 mm) Sides of broiler 12” (305 mm) 0” (0 mm) 0” (0 mm) Front of broiler 12” (305 mm) 0” (0 mm) 24” (610 mm) (Feed end) Nieco Corporation - Model JF94G CE...
Page 9: Gas Connection
For easy movement of the appliance, the connector should be installed with a "lazy" loop for minimum tension. note: Gas appliances should be disconnected prior to maximum movement. (Minimal movement is possible to connect hose.) Nieco Corporation - Model JF94G CE...
Page 10: Operation
4. Ignition failure light. This light will flash if the broiler burners fail to ignite. Cycle the on/off switch to reset. Check the troubleshooting guide if the broiler fails to light. Nieco Corporation - Model JF94G CE...
Page 11 3. ADJUSTMENT BUTTONS - Use to adjust product cook times, element settings and product names. 4. SELECTION INDICATOR LIGHT - Lights up to show which button is selected. Multi-speed control P/N 15161-B Nieco Corporation - Model JF94G CE...
Page 12: Step-By-Step Lighting Procedure
If this still doesn’t light the broiler, see the MANUAL IGNITION instructions. 1. Turn the MaIn PoWeR sWITCH on. 2. Allow broiler to heat for 45 minutes before cooking. Nieco Corporation - Model JF94G CE...
Page 13: Shutdown Procedure
Your Nieco Automatic Broiler is designed to automatically stop gas flow to the broiler in the event of power failure, gas pressure loss or any other related incident. No attempt to operate this appliance should be made in the event of a power failure.
Page 14: Control Operation
Leave the broiler at 1000º F for 25 minutes. DO NOT COOK DURING THIS TIME. After the 25 minutes is up, use the arrows to put the set point to actual temperature. The bottom number is the set tem- perature and the top number is the actual temperature. Nieco Corporation - Model JF93G...
Page 15 Push the up or down button to YES or NO. When you are done making changes, press the center square button after you are done adjust- ing the burner to save your changes. Nieco Corporation - Model JF94G CE...
Page 16 (10 character limit). Press and hold the PRODUCT SELEC- TION BUTTON for 5 seconds to save the changes and return to normal operation. Nieco Corporation - Model JF94G CE...
Page 17: Assembly/Disassembly And Cleaning
W a s h , r i n s e , a n d s a n i t i z e i n t h e 3 -compartment s i n k . Nieco Corporation - Model MPB94 Nieco Corporation - Model JF94G CE...
Page 18 Meat Guides Clean: Every 4 hours Feed End Tools Scrub 3-Compartment Sink Instructions 1. Lift the meat guides up and off the feeder. 2. Wash, rinse, and sanitize in the 3-compartment sink. Nieco Corporation - Model JF94G CE...
Page 19 3. Wash, rinse, and sanitize in the 3-compartment sink. DO NOT lift the feeder base by the feeder bar or the chains. This will damage the feeder base. REASSEMBLY: Pull the release pin and place feeder base in position. Nieco Corporation - Model JF94G CE...
Page 20 Feeder Housing Clean: Daily Feed End Tools Scrub 3-Compartment Sink Instructions 1. Lift and remove. 2. Wash, rinse, and sanitize in the 3-compartment sink. REASSEMBLY: Hang feeder housing on brackets. Nieco Corporation - Model JF94G CE...
Page 21 Heat Resistant Degreaser 3-Compartment Sink Instructions 1. Slide warming pan shield out. 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. Nieco Corporation - Model JF94G CE...
Page 22 Scrub Pad Heat Resistant Degreaser 3-Compartment Sink Instructions 1. Slide crumb tray out. 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. Nieco Corporation - Model JF94G CE...
Page 23 Discharge End Tools Scrub Pad Heat Resistant Degreaser 3-Compartment Sink Instructions 1. Lift up and off. 2. Take to sink area and spray with degreaser. 3. Wash, rinse, and sanitize in the 3-compartment sink. Nieco Corporation - Model JF94G CE...
Page 24 Make sure stripper blade is cool before putting in water or it may warp. 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. REASSEMBLY: Hang stripper blade on brackets. Nieco Corporation - Model JF94G CE...
Page 25 2. Take to sink area and spray with degreaser. 3. Wash with a scrub pad, rinse, and sanitize in the 3-compartment sink. REASSEMBLY: Be sure grease trough is pushed all the way into the broiler. Nieco Corporation - Model JF94G CE...
Page 26 2. SOAK IN WARM WATER FOR 1 HOUR. RINSE WITH WATER ONLY. NEVER USE ANY CHEMICALS ON THE CATALYST. 3. Lay flat to drain water and let air dry overnight. CAUTION: Extremely Hot 4. Make sure Incendalyst™ is dry before putting back on broiler. Nieco Corporation - Model JF94G CE...
Page 27 3. Wash with a scrub pad, rinse, and sanitize in CAUTION: Extremely Hot the 3-compartment sink. 4. When reinstalling note that Heat shield slopes upwards towards rear of broiler and legs are resting on rear airbox. Nieco Corporation - Model JF94G CE...
Page 28 Tool to scrape deposits from the inner shield. BELT ADJUSTMENT As Needed Tools Instructions 1. Remove return slide and stripper blade. 2. Loosen slotted crossbar bracket. 3. Pry on shaft to adjust belt. 4. Tighten bolts. Nieco Corporation - Model JF94G CE...
Page 29 Be sure that both air box assemblies are installed and sit flush on their brackets. Main Burner Orifices Clean: Monthly Side Tools Small Orifice Brush Instructions 1. Use a small brush to clean the main burner orifices Nieco Corporation - Model JF94G CE...
Page 30 2. Remove the ceramic boot from the back of the flame sensor. 3. Loosen the wing nut holding the flame sensor in place. 4. Remove the flame sensor and clean the metal tip with a DRY, clean scrub pad. Nieco Corporation - Model JF94G CE...
Page 31: Troubleshooting Guide
CooKInG PRobleMs Burgers under or over cooked. Adjust conveyor belt speed. Clean burners and orifices. Excessive flaming in broiler. Clean the catalyst if equipped. Check the hood for proper operation. Check product for overcooking. Nieco Corporation - Model JF94G CE...
Page 32: Parts Location Drawings
PaRTs loCaTIon DRaWInGs Discharge end View INCENDALYST 23161 HOOD 23412 REFLECTOR 25322 FRONT AIRBOX 24320 AIRBOX/BURNER REAR 22745 Nieco Corporation - Model JF94G CE...
Page 33 GUIDE 1/2” AND 3/4” 18556 FEEDER COVER 17066 DRIVE L. 22348 DRIVE R. 22354 ENCLOSURE, DUAL 13” 22295 SLUDGE TRAY 16307 GREASE PAN 24305 SHIELD, HOLDING PAN 22942 BURNER DOUBLE 25243 HOLDING PAN FRAME 25325 DRIP TRAY 22721 Nieco Corporation - Model JF94G CE...
Page 34 PaRTs loCaTIon DRaWInGs feeder assembly Nieco Corporation - Model JF94G CE...
Page 35 PaRTs loCaTIon DRaWInGs Clutch assembly Nieco Corporation - Model JF94G CE...
Page 36: Parts Replacement List
21316 VALVE, Ø½, MODULATING, 24V 19054 SOLENOID VALVE, 1/2 NPT, 24VAC 16921 IGNITION MODULE 17201 IGNITION FAILURE LIGHT 12741 SOLENOID VALVE - 24V - PILOT SHUTOFF 20786 GEAR MOTOR,DC,BRUSHLESS,REVERSE SHAFT 18168 MOTOR CONTROL CABLE Nieco Corporation - Model JF94G CE...
Page 37 4405-31 FUSE HOLDER - TERMINAL BLOCK 4405-30 END SECTION - GRAY - FUSE HOLDER 4621-02 FUSE 2A 4621-0025 FUSE .25A 18686 TERMINAL BLOCK-GRAY 18688 TERMINAL BLOCK - GROUND 18687 END COVER - TEMINAL BLOCK Nieco Corporation - Model JF94G CE...
Page 38 BRACKET, CLUTCH MOUNTING MIsCellaneoUs 23161 8 X 15 X 1.5 CATALYST 25332 CLEANING TOOL, COMBO 25333 TOOL, SHAFT CLEANING 23307 CLEANING BRUSH 9133 ROD BELT PLIERS 9134 #35 CHAIN BREAKER TOOL 12744 GAS LINE 3/4 Nieco Corporation - Model JF94G CE...
Page 39: Wiring Diagrams
H. WIRInG DIaGRaMs 230V Wiring H i gh Pr essur e B l ow er M ot or R ever se Sw i t ch P/ N 18447 P/ N 13579 Nieco Corporation - Model JF94G CE...
Page 40 H. WIRInG DIaGRaMs 230V Wiring H i gh Pr essur e B l ow er P/ N 18447 Nieco Corporation - Model JF94G CE...
Page 41 This page intentionally left blank. Nieco Corporation - Model JF94G CE...
Page 42 This page intentionally left blank. Nieco Corporation - Model JF94G CE...
Page 43: Specifications
CaUTIon Do not operate the broiler at gas pressures other than those stated here. Doing so will affect the opera- tion of your broiler. Nieco Corporation - Model JF94G CE...
Page 44 Revision History: Date Notes 11-7-2014 Released nieco Corporation 7950 Cameron Drive Windsor, CA 95492 (707) 284-7100 Office • (707) 284-7430 Fax www.nieco.com • e-mail: service@nieco.com Printed in the USA © 2012 Nieco Corporation All Rights Reserved P/N 99002...

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