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Installation, Operation and Parts Manual MJ-C10 IMPORTANT NOTES Before start up, connecting and operating MAJOR products, it is absolutely essential that the operating instructions/owner’s manual and, in particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling MAJOR products and thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device, When an MAJOR product is handed over to another person, not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person. By using the product you agree the following conditions: Copy right The enclosed instructions are the property of MAJOR or its supplier, and are protected against duplication and reproduction by copyright laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution; MAJOR reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements. Warranty The use of non‐approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if such hardware has been removed again in the interim. It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine replacement parts. Otherwise any warranty claims will be invalid. Liability The liability of MAJOR is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of MAJOR. All information in this manual is believed to be correct at time of publication. MAJOR reserves the right to amend and alter technical data and composition without prior notice. Please confirm at time of ordering. ...
Installation, Operation and Parts Manual MJ-C10 SAFETY NOTES 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed. Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in writing. Before loading a vehicle onto the lift, users should study the original operation instructions and familiarize themselves with the operating procedures in several trial runs. Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight. 1.2 Checking of the lifting platforms Checks are to be based on the following directives and regulations: Basic principles for testing lifting platforms The basic health and safety requirement The applicable accident prevention regulations The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to perform checking. It must be ensure that the person chosen satisfies the requirements. The user bears special responsibility if employees of the company are appointed as experts or qualified persons. 1.2.1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is ...
Installation, Operation and Parts Manual MJ-C10 An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of engineering to be able to check and give an expert option on lifting platforms. 1.3 Important safety notices 1.3.1 Recommend for indoor use only. DO not expose the lift to rain, snow or excessive moisture. 1.3.2 Only use this lift on a surface that is stable and capable of sustaining the load. Do not install the lift on any asphalt surface. 1.3.3 Read and understand all safety warnings before operating the lift. 1.3.4 Do not leave the controls while the lift is still in motion. 1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering. 1.3.6 Only these properly trained personnel can operate the lift. 1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift. 1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned. 1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity. 1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related components from the lift. Do not use if safety related components are damaged or missing. 1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift. 1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help. 1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes. 1.3.14 Do not modify any parts of the lift without manufacturer’s advice. 1.3.15 If the lift is going to be left unused for a long time, users are required to: a. Disconnect the power; b. Empty the oil tank; c. Lubricate the moving parts with hydraulic oil. WARNING:The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and ...
Installation, Operation and Parts Manual MJ-C10 1.4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of each label and memories them for future operation. ...
Installation, Operation and Parts Manual MJ-C10 1.5 Potential safety risks 1.5.1 Mains voltage nsulation damage and other faults may result in accessible components being live Safety measures: Only ever use the power cord provided or a tested power cord. Replace wires with damaged insulation. Do not open the operating unit. 1.5.2 Risk of injury, danger of crushing In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a risk of the vehicle falling off or tipping up. Safety measures: The lift is only ever to be employed for the intended purpose. Carefully study and heed all the information given in Section 1.4. ...
Installation, Operation and Parts Manual MJ-C10 PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 2.1 The lift was dismantled into the following 2 parts for transportation Name Packed by Quantity Lift –C10M Steel brackets 1 Power unit –C10M Carton 1 2.2 Storage The packs must be kept in a covered and protected area in a temperature range 0f ‐10℃to +40℃. They must not be exposed to direct sunlight, rain or water. Stacking the packs We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of the packs make stacking difficult and potentially dangerous. If stacking is unavoidable, use all appropriate precautions: ‐never stack to more than 2 meters in height. ...
Installation, Operation and Parts Manual MJ-C10 When the lift is delivered make sure that it has not been damaged during transportation and that all the parts specified on the packing list are present. Packs must be opened adopting all the precautions required to avoid injury to persons (keep at a safe distance when cutting the straps) or damage to parts of the machine (be careful that no parts are dropped while you are opening the packing). Take special care with the hydraulic power unit, the control panel and the cylinder. PRODUCTS DESCRIPTIONS 3.1 General descriptions This is chassis supporting vehicle lift for road vehicles. It is mainly composed by two posts, two carriages, four swing arms and a power and control unit. It is driven by an electro‐hydraulic system. The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston. The cylinder piston drives to raise the carriage and swing arms. It is equipped with mechanical safety locking unit which ensures no risks of slipping off in case of hydraulic failure. 3.2 Construction of the lift 1. Overhead crossbeam 2. Extending post 3. Mechanical safety latch 4. Carriage 5. Hydraulic power unit 6. Lifting arm ...
Installation, Operation and Parts Manual MJ-C10 7. Hydraulic cylinder 8. Post 3.3 Technical data Lifting capacity 10000 lbs. Full rise 1729mm Min height 85mm (low profile arm ) Full rise time (with rated load) Approx.60s Full descent time (with rated load) Approx.50s 380V/400V/415V‐3ph‐50Hz/60Hz Power Supply 220V/230V/240V‐1ph‐50Hz/60Hz Oil tank volume 10L ...
Installation, Operation and Parts Manual MJ-C10 3.5 Safety devices descriptions POS. Description Function 1 Roof protective limit switch Stop rising in case the overhead bar is touched. 2 Max rise limit switch Stop rising at max height. 3 Mechanical safety locking unit Catch the carriages in case of hydraulic failure. 4 Arm lock Ensure the lifting arms are locked and avoid being swinging during lifting process. ...
Installation, Operation and Parts Manual MJ-C10 INSTALLATION INSTRUCTIONS 4.1 Preparations before installation 4.1.1 Space requirements. Refer to 3.4 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space for driving vehicles on and off. 4.1.2 Foundations and connections The user must have the following work performed before erecting the lift. Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent. Routing of the wiring to the installation location. The user must provide fuse protection for the connection. Electrical system connection must be 2 done by licensed technicians. Requirements for power supply cable of the installation site: at least 2.5mm wire core for 3Ph power and 2 4.0mm wire core for 1Ph power. Refer also to the corresponding information on the name plate and in the operation instructions. Before doing electrical connection, make sure the lift is electrically adapt to the local power supply. 4.1.3 Foundations preparations Refer to Annex 1 for footing. C25 concrete foundation with a minimum thickness of 200mm (continuous footing). Surface: Horizontal and even (Gradients max. 0.5 %) Newly built concrete ground must be older than 20days. 4.1.4 Tools and equipment needed for installation Tool name Specification Quantity ...
Installation, Operation and Parts Manual MJ-C10 4.2.3 Do not place any vehicle on the lift in the case of trial running. 4.3 General installation steps ONLY TRAINED AND QUALIFIED INSTALLERS CAN PERFORM LIFT INSTALLATION DUTIES. Step 1: Remove the packaging and take out the accessories attached. : Attention The packs must be opened adopting all the precautions required to avoid injury to persons (keep at a safe distance when cutting the straps) or damage to parts of the machine (be careful that no parts are dropped while you are opening the packing). Use proper means (put something supporting under the post or suspend the post by a crane) to suspend the post, unscrew and remove the bolts fixed on the iron rack. 1. Hex bolt 2. Iron rack : Attention Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories fixed in the post. Step 2: Fix the standing position for the two posts. (See Annex 1, floor plan) 1. Decide on which post the power unit is going to be mounted. 2. Draw an outline of the base plate on the installation ground with chalk and ascertain the position for the two posts. Step 3: Assemble the two posts. ...
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Installation, Operation and Parts Manual MJ-C10 Step 4: Erect and secure the post. 1. Make the posts face to each other and the distance between the posts equals to the length of the crossbeam. Use proper means to erect the post. 2. Use suitable means to raise the lifting carriage to the first latching position. All the mounting holes in the base plate are then accessible. Make sure the locking pawl is engaged. 3. Check and align the position of the base plates again. 4. Drill the mounting holes. Remove the drilling dust from the hole. 5. Use a spirit level to check the vertical alignment of the posts. If necessary, place equalizing plates under the base plates. 6. Tighten the nuts. Torque: (63‐74b.ft) 80‐100Nm A. Nut B. Expansion anchoring bolt C. Equalizing plate A1 A2 ...
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Installation, Operation and Parts Manual MJ-C10 M19x160 ≥200mm 130mm 105mm 240mm ≤55mm Step 5: Connect and install the crossbeam. 1. Hex nut M14 2.Flat washer M14 3.Spring washer M14 4.Hex head full swivel screw M14*30 1. Hex nut M14 6.Hex socket cylinder head screw M6x30 2.Flat washer M14 7.Hex nut M6 3.Spring washer M14 8.Protective rod 4.Hex head full swivel screw M14x30 9.Extending post ...
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Installation, Operation and Parts Manual MJ-C10 1. Steel cable A 2. Steel cable B Step 7: Install hydraulic power unit onto the power side post. 1.Hex head flange bolt M8x30 2.Anti‐vibration pad 3.Hex head flange nut M8 4.Hydraulic power unit Step 8: Connect the hydraulic hoses Connect oil hoses according to the following diagram. It must be taken adequate care that all fittings are securely tightened and no solid substance go into the hydraulic line, otherwise severe leakage will occur. 1.Oil hose A 2.Hydraulic cylinder 3.Three way connector 4.Oil hose B 5.Oil hose C ...
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Installation, Operation and Parts Manual MJ-C10 Step 9: Make the electrical connection. ONLY qualified electricians are permitted doing the electrical connection. Read the name plate and check that the supply voltage is adapted to the voltage of the lift. Refer to Annex 2 before doing the connection. 1. Fix max height limit switch onto the inside surface of the power side post and connect its wire to the terminals reserved at the motor. 1. Max height limit switch 2. Cross socket flat head screw M5x10 3. Cross socket flat head screw M5x10 4. Wire 2. Fix roof protection limit switch onto the overhead crossbeam and connect its wire. ...
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Installation, Operation and Parts Manual MJ-C10 Step 10: Assemble and fix the mechanical safety locking unit. a. Assemble the locking device. Locking assembly at the power‐side post 1.circlip 2.washer Locking assembly at the other post ...
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Installation, Operation and Parts Manual MJ-C10 2.2 Install the protective cover 1.Hex socket cylinder head screw M6*8 Step 11: Install lifting arms. The arm pin shafts (No. 2) must be greased at the installation. Install the lifting arms onto the carriages and ensure the arm lock could work. Attention: Install Lifting arms ONLY after the complete assembly has been erected and anchored. 1.Carriage 2.Pin shaft 3.Long arm 4.Pulling rod 5.Arm lock ...
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Installation, Operation and Parts Manual MJ-C10 Step 12: Fill with hydraulic oil. ONLY CLEAN AND FRESH OIL ONLY Lift must be fully lowered before changing or adding hydraulic oil. Prepare 12 liters anti‐abrasion hydraulic oil. Fill about 10 liters into the oil tank to run the lift up and down for 2 or 3times after the electrical system is connected. Add more oil after running the lift for several cycles until the lift can rise to the maximum lifting height. Note: It is suggested to use HM NO.46 hydraulic oil when average temperature of the location is above 18 degree Celsius and using HM NO.32 hydraulic oil when temperature is below 10 degree Celsius. Change the oil 6 months after initial use and once per year thereafter. Step 13: Trial running. Get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. This step is of particular ...
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Installation, Operation and Parts Manual MJ-C10 Vent air remained in the cylinder After bleeding system, fluid level in power unit reservoir may be down. Add more fluid if necessary to raise lift to full height. It is only necessary to add fluid to raise lift to full height. Check the synchronization of both lifting carriages. Ensure the synchronization by adjusting the balance steel cables at both sides. Make both cables be of the same tightness. This could be judged by the sound emitted by the safety locking unit during lifting process. Check the mechanical safety locking unit. ...
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Installation, Operation and Parts Manual MJ-C10 2.Class C flat washer M6 3.Hook 4. Column curtain. 5. Cross socket cap head screw M6x8 Step 15: Install the height adapter holder. (Optional) 1.Height adapter 2.Holder 3.Hex socket button head screw M8x12 ...
Installation, Operation and Parts Manual MJ-C10 4.4 Items to be checked after installation S/N Check items YES NO √ 1 Screw torque of expansion bolts : 80‐100Nm (63‐74b.ft);; √ 2 Rising speed ≥20mm((7/8”))/s; √ 3 Noise with load ≤75dB(A); √ 4 Grounding resistance: not bigger than 4Ω; √ 5 Height difference of the two carriages ≤5mm; √ 6 Mechanical catch unit is robust and synchronized when running with rated load ; √ 7 All control buttons works as “hold to run”. √...
Installation, Operation and Parts Manual MJ-C10 5.2 Operation instructions Only one operator is allowed to work around the vehicle lift. Always engage the safety locking mechanism before any operation on the lifted vehicle. Do not make any operation on the lifted vehicle at a height under the first latching position (less than 500mm). Never attempt to lower the lifted vehicle to the bottom when any of its wheel is removed unless you are assured that no damage will occur. POS. Descriptions Function 1 Unlocking handle Release the mechanical locking unit. Control descending movement. 2 Lowering handle Engage the mechanical locking unit. 3 UP button Push to control the rising movement. To avoid personal injury and/or property damage, permit only trained and qualified personnel to operate the lift. After reviewing these instructions, get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. Always lift the vehicle using all four adapters. Never raise just one end, one corner or one side of vehicle adapters. Raise the lift Make sure vehicle is neither front nor rear heavy and center of balance should be midway between adapters and centered over the lift. 1. Park the vehicle between two posts. ...
Installation, Operation and Parts Manual MJ-C10 4. Drive the vehicle away. TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help. We will offer our service at the earliest time we can. Troubles could be judged and solved much faster when more details or pictures could be provided. TROUBLES POSSIBLE CAUSES SOLUTIONS Abrasion exists on insider surface of the posts. ...
Installation, Operation and Parts Manual MJ-C10 INSPECTION AND MAINTENANCE Easy and low cost routine inspection and maintenance can ensure the lift work normally and safely. Follow the below routine inspection and maintenance schedule with reference to the actual working condition and frequency of your lift. Lubricate moving parts with NO.1 lithium based grease. S/N Components Methods Period Change the oil 6 months after initial use and once per year 1 Hydraulic oil thereafter. Inspect the hydraulic oil and change the oil if the oil every 180 days becomes black or there is dirt in the oil tank. Use proper means to activate the switch and push UP button to 2 Max lifting height limit switch every 30 days check if the carriage stop rising. Use proper means to activate the switch and push UP button to 3 Roof protection limit switch ...
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Installation, Operation and Parts Manual MJ-C10 S/N Components Methods Period Check if mechanical locking hooks can engage or disengage 4 Mechanical safety locking unit every day simultaneously by pushing control buttons. Lubricate the pulley and steel cable. 5 Upside pulley and steel cable every 90 days Inspect and add more grease when necessary. Lubricate the slider and its moving path inside the post. Change 6 Slider and its moving tracks every 90 days the slider when it is over worn. 7 Cylinder connector ...
Installation, Operation and Parts Manual MJ-C10 Annex 1, Floor plan Indoor installation only. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space for driving vehicles on and off. C25 concrete foundation with a minimum thickness of 200mm. Surface under the base: Horizontal and even (Gradients max. 0.5 %) Newly built concrete ground must be older than 20days. All dimensions are in millimeters unless specified otherwise. ...
Installation, Operation and Parts Manual MJ-C10 Annex 2, Electrical schemes and parts list POS. CODE Descriptions Qty SQ1 320301011 Limit switch 1 SQ2 320301002 Limit switch 1 ...
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Installation, Operation and Parts Manual MJ-C10 1Ph wire connection Wire L is going to be fixed with terminals A1, 3L2 and 1L1. Wire N is going to be fixed with terminals 5L3 and 13NO. Wire U is going to be fixed with terminals 2T1 and 4T2. Wire W is going to be fixed with terminals 6T3 and 14NO. ...