SCANCLIMBER SC2032-65 Manual

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Hoist

SC2032-65 / 2037-65

SC2532-65 / 2537-65

SC3232-65 / 3237-65

ERECTION AND DISMOUNTING MANUAL

Serial number:

SCANCLIMBER OY

• Turkkirata 26 • FI-33960 PIRKKALA, FINLAND •

• Tel. +358 10 680 7000 • Fax +358 10 680 7033 • www.scanclimber.com

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Summary of Contents for SCANCLIMBER SC2032-65

Page 1 SC2532-65 / 2537-65 SC3232-65 / 3237-65 ERECTION AND DISMOUNTING MANUAL ________ Serial number: V115+02_12.12 SCANCLIMBER OY • Turkkirata 26 • FI-33960 PIRKKALA, FINLAND • • Tel. +358 10 680 7000 • Fax +358 10 680 7033 • www.scanclimber.com See also Instruction manual...
Page 2: Table Of Contents
THE ERECTION OF THE HOIST 6.1 Preparing the Erection ............3 6.1.1 The Weights of some Hoist Components ......4 6.1.2 The Foundation Slab for a Single SCXX32, SCXX37 Hoist ... 6.1.3 The Foundation Slab for a Twin SCXX32, SCXX37 Hoist ..6.1.4 Mounting the Single Hoist, Freestanding ....12 6.1.5 Mounting the Double Hoist, Freestanding ....12 6.1.6 Lifting the Hoist ..............13...
Page 3 6. THE ERECTION OF THE HOIST 6.10 Mast Limit Switch Rigid rails- cams ......54 6.10.1 General Information .............54 6.10.2 The Bottom Limit Cam ..........54 6.10.2.1 The Relay Control ...........54 6.10.2.2 The PLC Control ..........54 6.10.3 The Top Limit Cam ............54 6.10.3.1 The Relay Control ...........54 6.10.3.2 The PLC Control ..........54 6.10.4 The Safety Limit Cams ..........55...
Page 4: Preparing The Erection
6. THE ERECTION OF THE HOIST 6.1 Preparing the Erection Prior to delivering the hoist to the site one When the hoist is erected directly on the makes an erection plan including, among ground, the ground must be compacted other things, the selection of the place for and levelled before the mounting.
Page 5: The Weights Of Some Hoist Components
6.1.1 The Weights of Some Hoist Components The following weights can be used for calculating the forces influencing the foundation. Hoist part SC3237 Hoist cage SC3232 1585 kg Ground station 1756 kg Lifting mechanism 1580 kg Mast section 1,5 m incl. bolts 138 kg Vertical pipe 3 m 24 kg...
Page 6: The Foundation Slab For A Single Scxx32, Scxx37 Hoist
6.1.2 The Foundation Slab for a Single SCXX32, SCXX37 Hoist 4700 2676 1398 2796 Weight: 11880.5 kg Reinforcement Concrete volume V=4,75m quality B25 F25 (PN-EN 206-1) Erection of the hoist Series-65 Hoist Pos 6 V115+02_12.12...
Page 7 6.1.2.1 Reinforcement Weight: 542,36 kg 2200=11x200 200 100 2137 2822 V115+02_12.12 Series-65 Hoist Pos 6 Erection of the hoist...
Page 8 Description Scancode Reinforcement, corrugated bar II PG109644 Lifting eye PG109645 Fastening plate PG109649 Mounting frame PG139413 Reinforcement, corrugated bar I PG134074 Pos. 1 Reinforcement, corrugated bar II Material: S235JR AT Pos. 3 Fastening plates are attached to the reinforcement by welding => Pos.
Page 9 6.1.3 The Foundation Slab for a TWIN SCXX32, SCXX37 Hoist 2870 1900 The foundation slab for single hoist The foundation slab 2 Description Scancode Screw 30x80-8.8 ISO4017 A4J 89038812 Nut M30-8 ISO4032 A4J 89211810 Washer 31 HV DIN6916 89105102 V115+02_12.12 Series-65 Hoist Pos 6 Erection of the hoist...
Page 10 6.1.3.1 The Foundation Slab 2 for a TWIN SCXX32, SCXX37 Hoist 4700 2676 1012 3196 Weight: 7810 kg Reinforcement Concrete volume V=3,13m quality B25 F25 (PN-EN 206-1) Erection of the hoist Series-65 Hoist Pos 6 V115+02_12.12...
Page 11 6.1.3.1.1 Reinforcement Weight: 337 kg 1438 1600 1750 V115+02_12.12 Series-65 Hoist Pos 6 Erection of the hoist...
Page 12 Description Scancode Reinforcement, corrugated bar II PG109644 Lifting eye PG109645 Fastening plate PG109649 Reinforcement, corrugated bar II PG109645 Pos. 4 Reinforcement, corrugated bar II, bending instruction Material: S235JR AT Length: L= 2022 mm Pos. 3 Fastening plates are attached to the reinforcement by welding =>...
Page 13: The Foundation Slab For A Twin Scxx32, Scxx37 Hoist
6.1.4 Mounting the Single Hoist, Freestanding MAX. ALLOWED LIFTING AND MAST HEIGHT WITH VARIOUS FOUNDATIONS wind velocity max. 20 m/s during the operation and 12,5 m/s during the mount- ing and dismounting - max. payload 2000 kg Concrete foundation Ground station attached to the concrete or steel foundation 6.1.5 Mounting the Double Hoist, Freestanding MAX.
Page 14: Lifting The Hoist
6.1.6 Lifting the Hoist When lifting the hoist and its parts the giv- In case the hoist is lifted against the instruc- en instructions must be followed strictly. tions, to its constructions may be directed The hoist is manufactured with sheet metal such forces that the hoist is not designed technology, which as a construction is very to resist.
Page 15 XXX KG - EMPTY CAGE SC3232 XXX KG - CAGE WITH 8 MAST SECTIONS = 2150 mm 2660 1360 1940 3030 Picture 6.1.1 Lifting the cage by the brackets (A, B, C) V115+02_12.12 Series-65 Hoist Pos 6 Erection of the hoist...
Page 16: Lifting The Ground Station And The Cage
6.1.6.2 Lifting the Ground Station and the Cage The ground station and the cage can be lifted and transported as one whole. Use the pockets on the mast side of the ground station to lift the ground station and cage together (picture 6.1.2).
Page 17: Lifting The Mast
6.1.6.3 Lifting the Mast Assembly of the mast can be speeded up with a help of e.g. a tower crane. In such situations when several mast sec- tions have been joined together on the ground, and the mast has to be erected as a whole (picture 6.1.3).
Page 18: Anchoring The Mast To The Façade
6.2.1 Anchor type Scanclimber hoist mast can be supported suitable anchors for different purposes are with various anchor types. There are three on table. different anchor types for different purpos- es available for SCXX32 and SCXX37.
Page 19 Table: 1 Max over- Max. Anchor TYPE OF HOIST Cage length Max. Load hang [a] distance [b] Single cage SC2032-65 3.2m up to 2400 kg 15.0m 15.0m SC2532-65 3.2m 2401 – 2800 kg 13.5m 15.0m SC3232-65 3.2m 2801 – 3200 kg 13.5m...
Page 20 6.2.1.1 Mast tie type SC3232-Ver 1 SCXXX The tie is available with 3 main sections with 4 different adjustment parts. The length on the tie L is variable within the range (min. - max.) showing by the the fi- gures in the table below. The width B for this type on tie is fixed.
Page 21 6.2.1.2 Reaction forces Ver 1 SCXXX Maximum reaction force P in the wall anchorage of the anchor can be calculated as follows: Rx and Ry according to the table 2. P must never exceed P indicated for each size of the anchor types according to table 2. V115+02_12.12 Series-65 Hoist Pos 6...
Page 22 6.2.1.3 Reaction forces Ver 2 SCYYY Maximum reaction force P in the wall an- chorage of the anchor can be calcula- ted as follows: Rx and Ry according to the table 2. P must never exceed P indicated for each size of the anchor types according to table 2. Erection of the hoist Series-65 Hoist Pos 6...
Page 23 6.2.1.3 Reaction forces Ver 3 SCZZZ Maximum reaction force P in the wall an- chorage of the anchor can be calcula- ted as follows: Rx and Ry according to the table 2. P must never exceed P indicated for each size of the anchor types according to table 2. V115+02_12.12 Series-65 Hoist Pos 6...
Page 24: Anchor Force Tables
6.2.2 Anchor Force Tables Table 2. Reaction forces hoist in service (single cage) Overhang [a] 13,5m Anchor distance [b] 15,0m [kN] [kN] [kN] [kN] 2000kg version 3,2m 13,5 15,2 3,7m ***** ***** x,xm ***** ***** 3200kg version 3,2m ***** ***** 14,1 3,7m x,xm...
Page 25 Figure Storm wind calculation reference is Area D / height 50 – 100 m erection. Actual forces R and R calculated Rx*factor from table 1/3 = R or R actual! Scanclimber Oy Turkkirata 26 33960 Pirkkala FINLAND V115+02_12.12 Series-65 Hoist Pos 6...
Page 26: Anchor Interval
The maximum distance between anchors is 15 m and maximum free mast over- hang above the topmost anchor is 15 m for SC2032-65 SC2037-65 and 13,5m for SC2532-65, SCSC3232-65, SC2537-65, SC3237-65 hoists. Picture 6.2.1 b) Anchoring distance...
Page 27: Mounting The Basic Unit
6.3 Mounting the basic unit Read carefully chapter 2 SAFETY INSTRUCTIONS in this Instruction Manual before starting the mounting operations. ☞ ☞ Prior to the mounting operations Always use safety harness during protect the hoist area and its the mounting operations and surroundings with a fence.
Page 28 Remove the mounting pins from the brack- ets of the cage – picture 6.3.2. Picture 6.3.2 Removing the mounting pins Lift the lifting mechanism on the hoist. Fas- ten the lifting rope around the mast pipes. The mast sections are fastened to each other with four mast bolts.
Page 29 The lifting mechanism can be lowered care- fully by releasing the motor brakes from the levers (pos. 10) so that the locking pins go to their places – picture 6.3.5. Picture 6.3.5 Lowering the lifting mechanism V115+02_12.12 Series-65 Hoist Pos 6 Erection of the hoist...
Page 30 Connect also the bayonet connector of the roof control box cable. +OP6 -X20.1 -X 20 -S 55 -S 52 -S 53 -S51 After this the hoist can be connected to the mains. The supply cable cross-section has to be 5x50mm , so the cable is to have five conductors: 3 phase conductors, neu- tral and protective ground.
Page 31 safety clamp ☞ Prior to working under the cage, make sure to fix safety clamps on top of the drive unit! The safety clamps on top of the drive unit must be fixed to vertical tubes of mast sec- tions. Safety clamps assure that the hoist will remain its position and it is safe to carry serv- ice work under and around of the hoist.
Page 32: Mounting The Mast
6.4 Mounting the Mast In general there are two methods used for mounting the mast: a mobile crane or a tower crane a mast erecting crane placed on the cage roof and its winch ☞ To join the mast sections use If a mobile or a tower crane is available bolts M24x260/10.9 and self- max.
Page 33 When installing the mast sections make sure sections should be installed so that on both that the mast pipes are tightly connected rack ends is left a small air slot. This air slot on the joints and that the gear rack is not should be so small that when crosses the left to bear the weight.
Page 34 It is extremely important that the basic unit, the mast and the pipe line are installed per- pendicularly right from the start. The perpen- dicularity can be checked after a few mast sections have been mounted. To check the Builder’s level perpendicularity use a long builder’s level or a plummet line.
Page 35: Mounting The Pipe Line
6.5 Mounting the Pipe Line The pipe scaffolding consists of three verti- cal pipes, two of which are parallel to the mast pipes and the third one is placed to the side in relation to the first two. An adapt- er is attached to the frame of the ground station.
Page 36 The purpose of the cross bars is to bind the When building the landing attach a wood- vertical pipes to each other. At the same en plank for example of 50x50 mm or 50x100 time the cross bars are used as supports mm between the forks on the cross bar.
Page 37: Anchoring
6.6 Anchoring There are three different anchor types available for Scanclimber hoists. 6.6.1 Pipe Anchoring Pipe anchoring is a simple anchor and is installed as follows: 1. Fasten the wall brackets at suitable place on the wall. Pay attention to the distance between the brack- ets.
Page 38 6.6.3 Frame Anchoring Frame anchoring is installed as follows: 1. Fasten the wall brackets at suitable place on the wall. Pay attention to the distance between the brack- ets. 2. Fasten the mast plate to the mast. 3. Fasten the anchoring frame to the mast plate.
Page 39: Cable Guides
6.7 Cable guides The hoist’s cable guiding system consists of a cable basket or cable trolly system (see also chapter 6.12). The cable basket is at- tached to the hoist’s ground station frame. To the cage is attached also a cable hold- er, from which the cable hangs down and which also guides the cable through the cable guides.
Page 40: Installation Of The Cable Guides
6.7.1 Installation of the Cable Guides The cable basket-system we can use to The cable itself must not be oiled, because type of hoist: SC2032-65H and SC2532-65H oiling may corrode the cable’s insulation ( max height of mast is 100m) material and it also gathers dirt.
Page 41: Landings
6.8 Landings Different gate and door systems can be used on the landings. The first option is a so called landing gate, which is quite light and simple. The other option is a landing door system, which means that on every landing there is about 2,0 m high fully protected double door. Additionally it can be used 1,1 m high gates, that is a double door sliding aside and open- ing to the landing side.
Page 42 Torque 100 Nm 1. Gate 2. Locking device 76 mm clamp Ø 4. Access bridge 5. Manual door opening Picture 6.8.1 Landing door Erection of the hoist Series-65 Hoist Pos 6 V115+02_12.12...
Page 43 Picture 6.8.2 a) Sliding gate 4363 (gate open) 2849 1547 78 kg Weight: V115+02_12.12 Series-65 Hoist Pos 6 Erection of the hoist...
Page 44 LOCATION OF SLIDING GATE Hoist XX32 2450 mm 2590 mm XX37 2700 mm 2840 mm 910+5 CAGE with ramp door C=140 ramp door Sliding gate 90+5 Erection of the hoist Series-65 Hoist Pos 6 V115+02_12.12...
Page 45 Montage of sliding gate (unitor) Unitor should be mount to the scaffold by using of rotating joints with appropriate distances shown on drawings. During installation unitor it is recommended to use montage pipe(1) PG140135 in order to obtain the required internal demention betwean bars (which is 1667 ÷...
Page 46: Installing The Set Of Electrical Components
6.8.5 Installing the Landing Circuit +OP4.n Fasten the landing’s push button box, multi- -S22.n -S24.n pole socket and limit switch with screws to -S23.n -S21.n -X13.n -X11.n the landing gate or to the mounting panel placed on the door edge. The connection cable of the landing circuit is always con- -X12.n -S6.n / -S7.n...
Page 47 ☞ The blind plug closing the landing circuit should always be either at the ground station or on the top floor. Otherwise it is not possible to run the hoist the safety circuit being disconnected. If the hoist is logic controlled, after every 10 landings shall be connected repeater box to the landing circuit.
Page 48: Landing Programming
6.8.6 Landing Programming These instructions apply to the hoists with logic control system. If the landing circuit cable length exceeds 100 m, check that the repeater box has been connected to the circuit. The landing programming is done with an standard operating panel or operating panel that is connected to the hoist logic 6.8.6.1 Standard operating panel...
Page 49 Press the rectangle “User Name”. The following view appears. Enter the user name SCAN and press Enter. Press the rectangle “Password” and then button “123”. The following view appears. Enter the password 100 and press Enter. Press the button “Record Signature”. The following view appears.
Page 50 Landing: This indicates the landing num- ber for which the data is to be entered. The flor is changed by press the number landing and entered new landing number. Be careful that the data is en- tered to the correct landing. Position: This is the pulse counter number where the cage shall stop.
Page 51 . The operating panel turns on and syn- chronizes with the logic system auto- matically when the cable is connect- The following menu appears after the SCANCLIMBER operating panel has turned on. MAIN MENU Press ENTER and the following menu PRESS “ENTER”...
Page 52 The following menu appears after en- FLOOR DATA INPUT: tering the password, press F1 again. MEASUREMENTS: SETTINGS: FLOOR CALLS: 8. The following view appears after pres- sing F1. FLOOR1 AS-i-ADDRESS: 1 FLOOR1: This header indicates the landing POSITION: number for which the data is to be en- COUNTER: tered.
Page 53 SETTINGS: FLOOR CALLS: 17. Press ESC once more and the starting view appears. 18. Disconnect the cable from OP2-cabi- SCANCLIMBER net. MAIN MENU 19. Drive the cage manually to the ground PRESS “ENTER” station. 20. Turn the control mode switch S20 to po- sition 1-AUTO.
Page 54: Landing Bridges According To The Regulations
6.9 Landing Bridges according to the Regulations The issues concerning occupational safe- The horizontal space between the access ty are regulated with many different rules. bridge and the cage threshold when the On a construction site the site’s foreman cage is standing on the landing must not and the safety representative are respon- exceed 50 mm.
Page 55: Mast Limit Switch Rigid Rails- Cams
6.10 Mast Limit Switch Rigid rails- cams 6.10.1 General Information the control voltage circuit if the top or the There are three mechanical limit switch- bottom limit switches for some reason do es on the cage’s mast side wall, top lim- not stop the cage.
Page 56: The Safety Limit Cams
6.10.4. The Safety Limit Rigid rails ☞ The ground rigid rails have been Fasten the safety limit rigid rails so that the assembled at the factory, but safety limit switch stops the cage only if the their correct assembling height top or bottom limit switch for some reason in relation to the mast must be does not work.
Page 57: The Plc Control
6.10.5.2 The PLC Control The PLC control system stops the cage au- If the cage door locking on the landing side tomatically on a desired landing according is not unlocked and the control system gives to the call. The landings are programmed the error code F13 “Door locking error”...
Page 58: Dimensional Drawing
6.10.6. Dimensional Drawing - cams A dimensional drawing on the installation of the limit switch cams as well as the distance between the cams and the gear rack are shown in the following drawings. Speed limit Safety limit Bottom limit Top limit Safety limit Landings...
Page 59: Automatic Greasing Of The Gear Rack
6.11 Automatic greasing of the gear rack Scanclimber hoists can be equipped cycles can be adjusted from the control with an optional automatic rack lubrication unit. The lubrication time is directly depend- system. The automatic lubrication system ent on the hoist’s duty cycles. The adjusted...
Page 60 The lubrication settings are adjusted as follows: 1. Open the control box +OP6 door. 2. Find the control device on the door rail. The control device display ap- pears as in picture during the hoist op- eration. 3. Push the green Menu/OK-button once.
Page 61: Cable Trolley
6.12 Cable trolley Scanclimber hoists can be equipped with Cable trolley travels either along the mast a cable trolley that guides the hoist cable. or a separate aluminium rail. The mast trav- Cable trolley ensures the trouble free cable elling trolley can be used with single cage...
Page 62 7. Fasten electric box on bracket to mast section the half of mast height 2m above. Below electrical box should be fasten cable holder on mast from which cable will be go di- rectly from cable trolley. To electrical box cable is going inside the mast. 8.
Page 63: Cable Trolley With Separate Rail - Speed 90M/Min
6.12.2 Cable Trolley with Separate Rail - hoist speed 90m/min The cable trolley system with separate rail is installed as follows: 1. Erect the hoist normally two mast sections over the half of the total mast height. 2. Install the rail bracket (1) to the ground station.
Page 64 7. Fasten electric box +OP11 on brack- et to mast section the half of mast height 2m above. Below electrical box should be fasten cable holder on mast from which cable will be go di- rectly from cable trolley. To electrical box cable is going inside the mast.
Page 65: Overload System
6.13 Overload system Scanclimber hoists are equipped with an electronic overload system that detects the possible overload and cuts off the safety circuit if the hoist is overloaded. The system consist of a dispaly inside the hoits cage, load sensors on the lifting unit and a circuit board in electric box.
Page 66 Overload system circuit board Erection of the hoist Series-65 Hoist Pos 6 V115+02_12.12...
Page 67: Inspections
6.14 Inspections 6.14.1. General The approval procedures and inspections laws and standards. Inside the European are legislated according to the national Union this is due to the fact that the build- er's hoists do not belong to the Machine's Directive for the time being. 6.14.2.
Page 68: Points Of Inspection
6.14.5 Points of Inspection Check the following points during the erection and the maintenance inspections: • • Has the ground under the hoist sunk The tooth contact of the lifting mech- • The hoist mast is straight anism pinions and the gear rack •...
Page 69: The Erection Inspection Form
6.14.5.1 The Erection Inspection Form See chapter/pos. 8 original Inspection Form THE BUILDER'S MATERIAL AND PERSONNEL HOIST ERECTION INSPECTION FORM Job site address: Inspector: Hoist number: Site engineer: Hoist model: Inspection date: Other participants of the inspection: Persons trained to carry out weekly maintenance inspections: INSPECTION OBJECT IN ORDER TO BE...
Page 70: The Maintenance Inspection Form
6.14.5.2 The Maintenance Inspection Form See chapter/pos. 8 original Inspection Form Erection of the hoist Series-65 Hoist Pos 6 V115+02_12.12...
Page 71: The Weather Conditions
6.14.6 The Weather Conditions During severe weather conditions and after them pay special attention to the hoist’s operation and maintenance. ☞ After a storm, a lightning or an earth quake the hoist’s structures must be checked by a person well familiar with the hoist’s operation and structure pri- or to re-adopting it to use.
Page 72: Required Tools
6.15 Required Tools The following tools are needed when erecting Scanclimber hoist: Tool Size Mast bolts wrench 36 mm bolt gun & long swivel socket 27 mm Anchor couplers wrench 21 mm Pipe line ratchet & socket 24 mm Socket set 8 – 24 mm...
Page 73: Mounting Instructions Of The Cable
6.16 Mounting instructions of the cable Option only for hoist SC2032-65H/36 and SC2532-65H/36 General advices • the wooden drum should be moved with service equipment to the place of applica- tion • a rolling of the drum should be strictly avoided •...
Page 74 • the cable should be mounted with round cable clamps or similar accessories (cable support grip) • the cable basket has to be as high as the total pulled cable length can be laid approx- imately 300 mm among the upper basket edge Recommendation during the installation at the building site •...
Page 75 Fixing the cable in the cable holder - on the mast (when is used the cable trolley) cable holder on the mast Mounting the trolley cable should carried out according following instruction: 1. Slide over the cable grip on the ca- ble.
Page 76 DISMOUNTING THE HOIST 7.1 Dismounting the Hoist ............3 D i s m o u n t i n g V115+02_12.12 Series-65 Hoist Pos 7...
Page 77 D i s m o u n t i n g Series-65 Hoist Pos 7 V115+02_12.12...
Page 78 7. DISMOUNTING THE HOIST 7.1 Dismounting the Hoist Read carefully chapter 2 SAFETY INSTRUCTIONS in this Instruction Manual before starting the dismounting operations. ☞ ☞ Prior to the dismounting opera- Always use safety harness during tions protect the hoist area and the dismounting operations and its immediate surroundings with when working on the cage roof.
Page 79 10. Remove the railings from the cage Descent the cage to the ground sta- tion as low as it goes. roof as well as the mast erection crane possibly been in use. Remove the mast sections above the 11. Disconnect the hoist supplying ca- lifting mechanism ble from the site’s electric board and Remove the drive unit and the last...

This manual is also suitable for:

Sc2532-65 Sc3232-65 2037-65 2537-65 3237-65