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SCANCLIMBER SC2000K Manual

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1.Lift specifications
.1 General Technical Data
1
Lifting capacity
Lifting speed
Maximum lifting height
Max. mast height above the last anchoring
Max. distance between anchorings
Mast section weight
Max. allowable wind speed
Temperature range
Noise level
1.2 Electrical Wiring System
No. of motors
Rated power 1 pcs
Max. starting current
Power consumption
Supply voltage
Safety and control circuits voltage
Lighting circuit voltage
Signalling circuits voltage
Voltage drop
Additional electric shock protection
V31_09.2005
INSTRUCTION
2000 kg or 6 persons
0,60 m/s
max 65 m
1 m
4,52 m
84 kg
12,5 m/s - during erection
and dismantling
17,14 m/s - in service
32
m/s - out of service
- 25°: +45°
max. 80 dB arround
3
7.5 kW
270 A
120 A
22,5 kW
230/400 V AC 50Hz
48V AC
230V AC 50 Hz
48V AC – Lamps
12V AC – Buzzer
5%
residual current-device
MANUAL
SC2000K
1

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Summary of Contents for SCANCLIMBER SC2000K

  • Page 1 230/400 V AC 50Hz Safety and control circuits voltage 48V AC Lighting circuit voltage 230V AC 50 Hz Signalling circuits voltage 48V AC – Lamps 12V AC – Buzzer Voltage drop Additional electric shock protection residual current-device V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 2 1 : 15.66 weight 64.0 kg Driving pinion module 6 mm number of teeth output 92 1/min Safety brake kind progressive, centrifugal action type UC – 3.0A tripping speed 0.9 m/s weight 32.5 kg V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 3 Landing Well Mast Cable guides Landing Anchoring Bottom station (Landing 0) Mast base V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 4 2. Lift description Lift SC2000K is intended for vertical transporting of people and materials for serv- icing, e.g. overhead crane operators or during works on such structures as chim- neys, mast towers, pylons of the bridge etc. All structures require periodical inspections, maintenances, repairs and similar activities.
  • Page 5 Schmer- sal AV 20 . The landing door with inside dimensions 1000 x 2000 mm is opened manually. Below the threshold, the landing door has an apron (2) 750 mm high. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 6 In case of emergency, it is possible to evacuate people from the cage through a trapdoor (4) in the roof sized 800 x 800 m, therefore guardrails (5) 1100-mm high are installed on the roof, with a 150-mm toeboard. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 7 Safety brake The car is equipped with a UC-3.0A safety brake (1) and with an overload control system which prevents a normal startup when the rated load is exceeded by 20%. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 8 Overload control system Sensor TP2500 V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 9 Electrical wiring system The SC2000K goods and passenger lift is designed for being supplied from a TN-5 230V/ 400V/50 Hz 3-phase 5-wire alternative current system. The hoist power supply is provided through terminals in a distribution cabinet installed at the landing. The terminals enable connecting a conductor with a cross-section of s = 16 mm2.
  • Page 10 Activation of any of the above switches will result in disconnecting the control circuit. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 11 The car is connected with the upper or lower landing by means of the fol- lowing cables laid permanently half way up the mast height: power cable H07RN-F 4 x16 control ccable H07RN-F 12x1.5 and then with travelling cable SEMOFLEX BAULIFT 4x16+1x2,5+10x1,5 drawing through a cable carrying carriage. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 12 - Car door closed position - Car door locking position - Emergency trapdoor closed position - Safety brake activation - Car, car roof and landings stop switches - Final limit switches - Inspection travel switch - Overload system V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 13 Drive plate to framework mounting bolts M14 x 55-8.8 Safety brake to plate tie bolts M12 x 45-8.8 Gear to drive plate tie bolts M16 x 65-8.8 Gear-rack-to-mast-section mounting bolts M24 -8 Mast base mounting bolt nuts V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 14 2.6 Anchoring forces Fx= 4000N Fy= 2000N V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 15 Attention Safety brake PG102208E Safety brake Tx-504 Read manual instruction SCANCLIMBER SCANCLIMBER Sp. z o.o 62-200 Gniezno/ PL LIFT FOR PERSONS AND MATERIALS Typ SC2000K Year of construction Serial N Rated speed: 0,6 m/s Rated load: 2000kg or 6 persons SC2000K_T01E V31_09.2005...
  • Page 16 LIFT FOR PERSONS AND MATERIALS SC2000K 1. PREPARING THE LIFT FOR OPERATION - set lift switch Q1 in the main station to position 1, - ensure main switch Q2 on the lift car's roof is set to position 1, - ensure revision drive switch S50 on the lift car's roof is...

  • Page 17: Rated Load

    2000kg or 6 persons OPERATING BY UNAUTHORIZED PERSONS IS FORBIDDEN SC2000K_T02E ATTENTION RATED LOAD 2000 kg or 6 persons SC300K_T04E SCANCLIMBER Sp. z o.o SCANCLIMBER 62-200 Gniezno/ PL LIFT FOR PERSONS AND MATERIALS Typ SC2000K SC2000K_ T05E V31_09.2005 SC2000K INSTRUCTION...
  • Page 18 Tx504 SCANCLIMBER Sp. z o.o. SCANCLIMBER 62-200 Gniezno / PL UC-3.0 Overspeed safety device Replacement latest Fangvorrichtung Austausch spatestens Year TUV Approval No. Jahr FV523/1/GB195/1 TUV Prufungsnr. Month Monat Serial number Type No. Seriennummer Typ Nr. Triggering speed Year of manuf.
  • Page 19 1. Place the mast base on the foundation plate and fasten it with 3 M24 bolts [tightening torque 200Nm]. cable trolley 2. Screw down one mast section to the mast base. mast section 3. Place the cable trolley on the mast section. mast base V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 20 5. Connect the supply and control cable to the distribu- tion cabinet OP1. Start the car. 6. Fix cams at the mast bottom. Limit cam Landing 2 switch Final limit switch Safety limit cam Landing 1 switch Safety limit switch V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 21 Drive the car up and screw down anchors one after another to the pylon structure. anchor NOTE: The tightening torque for all bolts in section joints is 150 Nm. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 22 13. Fix raceways along the whole mast and a beam for mounting the travelling cable at half height of the mast and install a junction box OP10. Lay supply, control and landing cables in the raceway. Draw a cable through the cable carriage. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 23 14. Mount landing doors while maintaining the distances from the car as specified in the drawing. Well Landing door Distance between landing, well and the car. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 24 16. Fix cams of the landings to the mast and check the functioning of the landing switches. landing 2 cam landing 1 cam 17. Check doors of the car and the landings for correct opening and bolting. 18. Check all safety switches for correct functioning. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 25 Operations with the mechanical parts of equipment, e.g. power transmission, gears, braking and steering equipment, are permissible only for professional staff trained for this purpose. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 26 4. To observe general instructions and regulations effective in the lift operation area. 6. To perform any activities in the manner conformable with safety regulations and labour inspection regulations. 7.To observe strictly instructions and orders of the management, industrial safety service and labour inspection. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 27 After a shift end or completion of work in a day, the operator should: 1. Bring the car to the lower landing, 2. Switch off the power supply with the lift switch, 3. Clean the car and the area adjacent to the lift. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 28 • bring the car to the lower landing, • close the car door and the landing door, S2.X • set the control switch (S17) in the car in the “0” position, • switch off the voltage with lift switch Q1. S21.X STOP V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 29 5.4 Communication system V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 30 V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 31 V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 32 V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 33 • for the time of performing any works from the car roof, pushbutton STOP must be pressed in, • to continue the travel, unbolt pushbutton STOP, • upon completing the work, switch the inspection push- button into the “0” position. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 34 1.5 m, the unbraking button must be released in order to stop the car with the operating brake. The test can only be carried out by a authorized person. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 35 15. Has the motor protection switch been activated? Assuming that power is being supplied and fault reasons have not been found, a maintenance technician’s or serviceman’s intervention is required. Further instructions can be found in commentaries in electric diagrams V31_09.2005 SC2000K INSTRUCTION MANUAL...

  • Page 36: Emergency Procedures

    Note: The procedures described above can only be carried out by a authorized person upon previous establishing causes of the failure. It is forbidden to have the above procedures performed by persons not having such qualifications V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 37 , proper cam functioning, hoist decals conditions. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 38 The maintenance works carried out are individually described and explained on the presented list. Proper frequencies of maintenance procedures are also specified. Maintenance procedure frequencies consist in specifying average per- formance times. The times can be prolonged or shortened. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 39 Adjust or Do the bearings run smoothly? replace Brake: check functioning Measure the play at full load. The brake must stop a fully loaded car. Anchoring: check all bolts for tightening. Tighten only with a torque wrench. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 40 Guardrail damage, mounting Gear mounting, oil leakages Driving pinion wear, meshing with the gear rack Guiding rolls wear Brake clearance width Door damage, locking, functioning Trapdoor damage, locking, functioning Cable hanger damage Drive frame mounting V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 41 The rack is lubricated by means of a lubrication pump which delivers grease to a brush placed under the driving wheel during the cage travel. The pump is controlled automatically by a programmable logic controller with a specified frequency. lubrication pump brush driving wheel V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 42 Lubrication system working in cycles. 30 drive doesn't works and next 30 drive works. For changing settings follow operations have to be made: Green button (Menu/ OK) on the relay K30 must be pressed on the display appears: V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 43 Button must be pressed on the display appears: SETPOINT = 00030 (BLINKING) Use button for changes volume. After changes green button on the relay K30 must be pressed on the display appears. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 44 Press button YES or NO. Next press button and for finish green button must be pressed, on the display appears: V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 45 UC-3.0A 120 h gear box of check the oil see manu- the lifting motor level facturer‘s service instr. see manu- 1400 h gear box of oil change facturer‘s the lifting motor service instr. grease V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 46 6.4 Adjustments Overload system adjustment V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 47 Calibration Autocalibration V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 48 0,5 mm from the mast tube; with loading which almost always is one-sided, one upper and one lower roll lies each time in place while the others are standing apart by up to 1 mm. These distances are adjusted using the eccentrics V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 49 After adjustment of the guiding rolls, the play of the gear on the gear rack to the opposite roll shall be examined. The guiding rolls on the sides shall have a distance of 0,5 mm. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 50 1.2 mm. The adjustment is done by means of a roll guide through loosening the nut fixing it to the plate and turning the roll guide eccentric sleeve till the required between-teeth play is obtained. V31_09.2005 SC2000K INSTRUCTION MANUAL...
  • Page 51 Guiding roll Potential wearing dimensions have been shown in the table below. If the roll diameter is too small, the roll must be replaced. Dimension New roll Used roll 86 mm min. 82 mm V31_09.2005 SC2000K INSTRUCTION MANUAL...