Related Manuals for SCANCLIMBER SC300K
Summary of Contents for SCANCLIMBER SC300K
- Page 1 SC300K SC400K Access Lift INSTRUCTION MANUAL Serial number:________ OY SCANINTER NOKIA LTD • Turkkirata 26 • 33960 PIRKKALA • • Tel. +358 010 680 7000 • Fax +358 010 680 7033 • www.scanclimber.com V71_12.08...
- Page 2 SC300K/SC400K Pos 0 C o v e r V71_12.08...
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Page 3: Table Of Contents
1.2.2.2 Main Circuit ..............13 1.2.2.3 Control Circuit .............13 1.2.2.4 Lift Car and Ground Station ........14 1.2.3 Safety Device................16 1.2.4 Electric Safety Device ............17 1.2.5 Anchoring Forces ..............17 1.2.6 Bolt and Nut Tightening Torques ...........18 SC300K/SC400K Pos 0 V71_12.08 C o v e r... - Page 4 3.5.1 Operation during Power Cut ........6 3.5.2 Safety Brake ..............7 3.5.3 Function of the Top Safety Limit Switch .......8 3.5.4 Function of the Bottom Safety Limit Switch ....8 3.5.5 Car Stops between the Landings .........9 SC300K/SC400K Pos 0 C o v e r V71_12.08...
- Page 5 5.3.2 Automatic Lubrication of the Gear Rack ....7 5.3.3 Rack Lubrication Pump ..........8 5.3.3.1 Lubrication interval Adjustment .......8 5.4 Load Control 5.4.1 Control Card Layout ............10 5.4.2 Load Control Calibration ..........11 5.4.3 Load Control Automatic Calibration ......12 SC300K/SC400K Pos 0 V71_12.08 C o v e r...
- Page 6 5.6.2.1 1Correct Function of the Safety Brake ..21 5.6.2.2 Incorrect Function of the Safety Brake ..22 5.6.3 Adjusting the Safety Brake .........22 ERECTION OF THE Lift Erection of the Lift ..............3 SC300K/SC400K Pos 0 C o v e r V71_12.08...
- Page 7 In addition to the requirements of this manual as well as those of the law and statutes, at- tention must be paid also to the national and the site’s regulations on the safe and care- ful use of the lift. V71_12.08 C o v e r SC300K/SC400K Pos 0...
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Page 8: Technical Data
1.2.3 Safety Device................16 1.2.4 Electric Safety Device ............17 1.2.5 Anchoring Forces ..............17 1.2.6 Bolt and Nut Tightening Torques ...........18 V71_12.08 SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n... - Page 9 SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n V71_12.08...
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Page 10: General Technical Data
24V DC Permissible voltage variation ± 5% ± 5% Fault mode current protection residual current device residual current device V71_12.08 SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n... -
Page 11: Technical Data For The Lift Car And The Lifting Mechanism
Safety brake Operating principle Sliding, centrifugal action Type UC – 3.0 A Releasing speed 0.9 m/s Weight 32.5 kg SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n V71_12.08... -
Page 12: Lift Description
1.2 Lift Description Safety buffer SC300K/SC400K lift is meant for trans- portation of persons and materi- Landing 3 Mast als, among other things for mainte- nance purposes, when working at such industrial constructions as, for instance, chimney stacks and vari- ous towers. -
Page 13: Mechanical Structures
The size of the ground station door’s (3) The safety buffers prevent in all cases the free opening is about 720 x 2000 mm SC300K/ 780 x 2000 mm SC400K. The door structure is a two-leafed door opening in the middle towards the landing. -
Page 14: Mast
Nyloc nuts. The mast is fastened from the bottom to the ground station frame struc- ture and to the steel/construction founda- wall anchor mast section V71_12.08 SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n... -
Page 15: Landings
The landing doors (1) are two-leafed doors opening in the middle towards the land- ing. The landing door free opening is about 720 x 2000 mm SC300K/780 x 2000 mm SC400K. The door is equipped with a locking device (2), which allows the door opening only when the lift car is by the landing doors. -
Page 16: Lift Car
The size of the door’s free open- ing is about 720 x 2000 SC300K / 780 x 2000 SC400K. The door is equipped with a locking device (2), which allows the door opening only when the car is at the ground station or by the landing door. -
Page 17: Safety Brake
The lifting mechanism is placed on the car roof. 1.2.1.7 Door Opening/Locking System SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n V71_12.08... -
Page 18: Door Locking System
Safety locking device ZB-88 Car stopper or li- mit stopper 5 mm Landing 1 Landing 0 Landing door V71_12.08 SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n... -
Page 19: Load Control
The load control device con- sists of two sensors connected to an elec- tronic control card. Sensor TP1000 SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n V71_12.08... -
Page 20: Electric System
The lift’s supply voltage is 400V AC, 50 Hz. The lift is supplied from a system with three phases, zero and protective earth. The outlet in the switchboard supplying the lift should have a 32 A D-fuse (SC300K) / 40 A D-fuse (SC400K). The lift has three different control modes which can be selected depending on the situa- tion: •... -
Page 21: Lift Car And Ground Station
The lift car and the ground station con- trol boxes are connected to each other with SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n V71_12.08... - Page 22 Lift cable run SCANCLIMBER lift cable 4x16+1x2.5+10x1.5 H07RN-F 4 x16 H07RN-F 12x1.5 V71_12.08 SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n...
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Page 23: Safety Device
Safety brake, type UC-3.0A Safety buffers 210 x 230 mm – 2 pieces Load control system Sensor TP 1000 SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n V71_12.08... -
Page 24: Electric Safety Device
Key switch for service and control drive • Signal device 1.2.5 Anchoring Forces SC300K SC400K 4,7 kN 4,7 kN 3,7 kN 3,7 kN V71_12.08 SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n... -
Page 25: Bolt And Nut Tightening Torques
Transmission fastening bolts M12 x 65-8.8 Gear rack fastening bolts M20 -8 Nuts for the ground station fasten- ing bolts SC300K/SC400K Pos 1 G e n e r a l i n f o r m a t i o n V71_12.08... -
Page 26: Safety Instructions
2.2 Before the Operation ..........4 2.3 Operation ..............4 2.4 Service and Maintenance ........5 2.5 Instruction and Warning Decals ......6 V71_12.08 S a f e t y I n s t r u c t i o n SC300K/SC400K Pos 2... - Page 27 V71_12.08 SC300K/SC400K Pos 2 S a f e t y I n s t r u c t i o n...
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Page 28: General Information
The lift’s function is tested and its proper operation checked. V71_12.08 S a f e t y I n s t r u c t i o n SC300K/SC400K Pos 2... -
Page 29: Before The Operation
The malfunction must be reported to the person V71_12.08 SC300K/SC400K Pos 2 S a f e t y I n s t r u c t i o n... -
Page 30: Service And Maintenance
The lift is to be inspected in the intervals pre- scribed by the law. Keep records on the inspections. V71_12.08 S a f e t y I n s t r u c t i o n SC300K/SC400K Pos 2... -
Page 31: Instruction And Warning Decals
Rated load SC300KS_T05E Hoist plate T06-04.00E Safety buffer T06-0700E Locking device UC3_01E Attention Safety brake Tx-504 Read the instructions V71_12.08 SC300K/SC400K Pos 2 S a f e t y I n s t r u c t i o n... - Page 32 V71_12.08 S a f e t y I n s t r u c t i o n SC300K/SC400K Pos 2...
- Page 33 V71_12.08 SC300K/SC400K Pos 2 S a f e t y I n s t r u c t i o n...
- Page 34 V71_12.08 S a f e t y I n s t r u c t i o n SC300K/SC400K Pos 2...
- Page 35 Lift plate T06-04.00E Safety buffer T06-0700E Locking device UC3_01E Attention Safety brake Tx-504 Read the instructions SC300K_T10E Emergency lowering V71_12.08 SC300K/SC400K Pos 2 S a f e t y I n s t r u c t i o n...
- Page 36 V71_12.08 S a f e t y I n s t r u c t i o n SC300K/SC400K Pos 2...
- Page 37 SC400KK_T02E SC400KK_T04E V71_12.08 SC300K/SC400K Pos 2 S a f e t y I n s t r u c t i o n...
- Page 38 V71_12.08 S a f e t y I n s t r u c t i o n SC300K/SC400K Pos 2...
- Page 39 V71_12.08 SC300K/SC400K Pos 2 S a f e t y I n s t r u c t i o n...
- Page 40 H2.n SAFETY CIRCUIT H2.n S22.n CALL S24.n STOP STOP IN THE NEXT LANDING +OP4.n S23.n DOWN STOP S21.n +OP4.n V71_12.08 S a f e t y I n s t r u c t i o n SC300K/SC400K Pos 2...
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Page 41: Operating Instructions
3.5.4 Function of the Bottom Safety Limit Switch ....8 3.5.5 Car Stops between the Landings .........9 V61A_12.08 SC300K/SC400K Pos 3 O p e r a t i o n I n s t r u c t i o n... - Page 42 SC300K/SC400K Pos 3 O p e r a t i o n I n s t r u c t i o n V61A_12.08...
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Page 43: Prior To The Use
The voltage feed is in order, when the ”Power supply” lot lamp (H1) on the car control panel is switched on. V61A_12.08 SC300K/SC400K Pos 3 O p e r a t i o n I n s t r u c t i o n... -
Page 44: Operation Of The Lift
The lift does not move either if the roof gate is open or if the lift is overloaded. STOP S21.n +OP4.n SC300K/SC400K Pos 3 O p e r a t i o n I n s t r u c t i o n V61A_12.08... -
Page 45: Closing The Operation
”0” and take the key from the switch. V61A_12.08 SC300K/SC400K Pos 3 O p e r a t i o n I n s t r u c t i o n... -
Page 46: Operation During Breakdown
Do not descend the lift too fast, because in such case the safety brake may stop the lift. SC300K/SC400K Pos 3 O p e r a t i o n I n s t r u c t i o n V61A_12.08... -
Page 47: Safety Brake
5.5 Safety Brake. Release the key switch (S19) inside the car roof control box to position “0”. V61A_12.08 SC300K/SC400K Pos 3 O p e r a t i o n I n s t r u c t i o n... -
Page 48: Function Of The Top Safety Limit Switch
On the car roof control box door there is a key switch (S55) “Maintenance operation”. Switch it to position “I”. SC300K/SC400K Pos 3 O p e r a t i o n I n s t r u c t i o n V61A_12.08... -
Page 49: Car Stops Between The Landings
Lower, for instance, an aluminium lad- the restarting of the lift. der on the roof through the nearest rescue V61A_12.08 SC300K/SC400K Pos 3 O p e r a t i o n I n s t r u c t i o n... -
Page 50: Trouble Shooting - When The Lift Does Not Move
4.5 Errors – Trouble Shooting ........... 4.5.1 “Visible Error” ..............6 4.5.2 “Invisible Error” ..............6 4.5.3 Most Common Reasons for the Lift not Moving ..7 T r o u b l e S h o o t i n g V71_12.08 SC300K/SC400K Pos 4... - Page 51 SC300K/SC400K Pos 4 V71_12.08 T r o u b l e S h o o t i n g...
- Page 52 Reduce the overload until the overload pilot lamp is switched off and the ready for use lamp is switched T r o u b l e S h o o t i n g V71_12.08 SC300K/SC400K Pos 4...
- Page 53 TRIC CABINET MUST BE SWITCHED OUT ONLY BY A QUALIFIED PRO- TO POSITION 0 PRIOR TO OPEN- FESSIONAL IN ELECTRICITY. ING THE CABINET. SC300K/SC400K Pos 4 V71_12.08 T r o u b l e S h o o t i n g...
- Page 54 - switching error, - short circuit, - ground fault, - overloading. T r o u b l e S h o o t i n g V71_12.08 SC300K/SC400K Pos 4...
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Page 55: Errors - Trouble Shooting
A fuse automat or a circuit breaker has tricity. gone off as a consequence of over- load or short circuit. SC300K/SC400K Pos 4 V71_12.08 T r o u b l e S h o o t i n g... -
Page 56: Most Common Reasons For The Lift Not Moving
Is any connector not properly connect- ed, has for instance a screw connec- tion become loose or a connection lead damaged? T r o u b l e S h o o t i n g V71_12.08 SC300K/SC400K Pos 4... -
Page 57: Service And Maintenance
5.6.1 When the Safety Brake has Switched on ....18 5.6.2 Testing the Safety Brake ..........20 5.6.2.1 1Correct Function of the Safety Brake ..21 5.6.2.2 Incorrect Function of the Safety Brake ..22 5.6.3 Adjusting the Safety Brake .........22 V71_12.08 Service and Maintenance SC300K/SC400K Pos 5... - Page 58 V71_12.08 SC300K/SC400K Pos 5 Service and Maintenance...
- Page 59 ☞ When working under the lift car in the host well push down the emergency stop but� ton situated in the well. V71_12.08 Service and Maintenance SC300K/SC400K Pos 5...
- Page 60 Brakes: Check the brake’s functioning. Measure the brake disc clearances. The mast anchoring. Check all the bolts for tightness. Tighten only with a torque wrench V71_12.08 SC300K/SC400K Pos 5 Service and Maintenance...
- Page 61 Drive pinion wear, clearance to the gear rack Guide rollers wear Brake thickness of the disc and clearance Door damages, locking, function Roof gate damages, locking, function Cable suspension damages Frame structure fastening V71_12.08 Service and Maintenance SC300K/SC400K Pos 5...
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Page 62: Lubrication
☞ When lubricating the lift make sure that the lift stays in its place. Switch the dis� connecting switch off in the main control box. grease V71_12.08 SC300K/SC400K Pos 5 Service and Maintenance... -
Page 63: Automatic Lubrication Of The Gear Rack
The automatic gear rack lubricating system is an optional extra. lubricating pump brush drive pinion V71_12.08 Service and Maintenance SC300K/SC400K Pos 5... -
Page 64: Rack Lubrication Pump
5.3.3 Rack Lubrication Pump Scanclimber hoists can be equipped with unit. The lubrication time is directly depen- an optional automatic rack lubrication dent on the hoist’s duty cycles. The adjusted system. The automatic lubrication system lubrication time should be long enough to... - Page 65 Select YES or NOW pushing ↑- or ↓-but- ton. YES confirms and NO discards the change. 10. Push ←-button. 11. Push green Menu/OK-button. The display appears as it was in the begin- ning. V71_12.08 Service and Maintenance SC300K/SC400K Pos 5...
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Page 66: Load Control
Card power supply Green. Sensor power supply Green. Calibration and sensor fault Red. Calibration and alarm on Yellow. Calibration and category faults Relays Relay nr 1 Relay nr 2 Double relay nr’s 1 and 2 V71_12.08 SC300K/SC400K Pos 5 Service and Maintenance... -
Page 67: Load Control Calibration
J1arkista, palaako punain- Completing the calibration. Push the en LED (D20) ja onko turvahälytyksen button SW1 to complete the calibra- lähtö deaktivoitunut. tion, yellow LED (D21) is switched off. V71_12.08 Service and Maintenance SC300K/SC400K Pos 5... -
Page 68: Load Control Automatic Calibration
Remove the interconnector from the jumper J14. Automatic calibration. The lift car is empty. Push the button SW2: red LED Connect the power supply and check (D20) is switched on for a short while. the function. V71_12.08 SC300K/SC400K Pos 5 Service and Maintenance... -
Page 69: Adjustments
See the transmission motor and brake sup- stop the lift properly and as a result the brak- plier’s instruction manual. ing distance becomes long or in the worst case the brake does not work at all. V71_12.08 Service and Maintenance SC300K/SC400K Pos 5... -
Page 70: Guide Roller Clearance
Remove the clamps or wedges securing the car and tighten the guide roller axle’s fas- tening screw properly. V71_12.08 SC300K/SC400K Pos 5 Service and Maintenance... -
Page 71: Safety Brake
At the same time the man- FACTURER FOR INSPECTION. ufacturer changes / checks the bearings, spring set, wear of the brake surfaces, limit switch as well as the possible damages in the cover. V71_12.08 Service and Maintenance SC300K/SC400K Pos 5... -
Page 72: Radial Clearance Of The Safety Brake Bearings
1.0 to 1.2 mm. adjusted. On the counter roller axle there is an eccen- tric, and by rotating it one can adjust the tooth contact. V71_12.08 SC300K/SC400K Pos 5 Service and Maintenance... -
Page 73: Limit Values For The Lift Wearing Parts And Wear
The maximum permissible wear is shown in the table below. If the roller diameter is less than the minimum value, replace the roller. Dimension New roller Used roller 86 mm min. 82 mm V71_12.08 Service and Maintenance SC300K/SC400K Pos 5... -
Page 74: Safety Brake
(geared motor, brake, pinions, car guide rollers) there are no such damages which would prevent or endanger the lift’s operation, the safe- ty brake limit switch can be temporarily by- passed. V71_12.08 SC300K/SC400K Pos 5 Service and Maintenance... - Page 75 The adjustment and functioning of the safety brake limit switch. If the safe- ty brake has operated and the limit switch is working correctly the car must not move when operated. V71_12.08 Service and Maintenance SC300K/SC400K Pos 5...
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Page 76: Testing The Safety Brake
”Brake release”, and keep it in this posi- tion, the motor brakes are released. The car now falls freely until it reaches the limit speed of about 0.9m/s and the safety brake stops the car. V71_12.08 SC300K/SC400K Pos 5 Service and Maintenance... -
Page 77: 1Correct Function Of The Safety Brake
After finishing the work switch the dis- connecting switch (Q1) in the ground station control box back to position ”1”. Concerning the lifts with logic control turn the key switch (S20) to position ”1- Auto”. V71_12.08 Service and Maintenance SC300K/SC400K Pos 5... -
Page 78: Incorrect Function Of The Safety Brake
0. 1. Open the safety brake cover (1) with 10 mm wrench. 2. Open the two screws (2) of the bronze nut (3) with 10 mm wrench. V71_12.08 SC300K/SC400K Pos 5 Service and Maintenance... - Page 79 Do not bend the plate. Use the special key(5). 4. Rotate the bronze nut (3 )by hand to align the two screws. 5. Install the two screws (2). 6. Mount the cover (1) V71_12.08 Service and Maintenance SC300K/SC400K Pos 5...
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Page 80: Erection Of The Lift
ERECTION OF THE Lift Erection of the Lift ..............3 V71_12.08 SC300K/SC400K Pos 6 E r e c t i o n o f t h e H o i s t... - Page 81 V71_12.08 SC300K/SC400K Pos 6 E r e c t i o n o f t h e H o i s t...
- Page 82 M24x80 nut M24 to the construc- tion foundation (tightening torque 300 Nm). Mast section V71_12.08 SC300K/SC400K Pos 6 E r e c t i o n o f t h e H o i s t...
- Page 83 Landing 2 Bottom limit cam switch limit switch Bottom safety limit cam Safety limit switch Landing 1 limit switch V71_12.08 SC300K/SC400K Pos 6 E r e c t i o n o f t h e H o i s t...
- Page 84 3 meters. ☞ The tightening torque for all the bolts in mast section joints is 150 V71_12.08 SC300K/SC400K Pos 6 E r e c t i o n o f t h e H o i s t...
- Page 85 13. Install supply, control and landing cables into the cable con- duit. Install the car cable. V71_12.08 SC300K/SC400K Pos 6 E r e c t i o n o f t h e H o i s t...
- Page 86 14. Install the ground station and the landing doors as well as the protection walls. Check the setting dimensions and dis- tances in the picture below. Landing 1183 1580 V71_12.08 SC300K/SC400K Pos 6 E r e c t i o n o f t h e H o i s t...
- Page 87 5 mm Check that the car and the landing doors open and lock properly. V71_12.08 SC300K/SC400K Pos 6 E r e c t i o n o f t h e H o i s t...
- Page 88 17. Check the function of all the safety limit switches. V71_12.08 SC300K/SC400K Pos 6 E r e c t i o n o f t h e H o i s t...
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