Related Manuals for SCANCLIMBER SC500K
Summary of Contents for SCANCLIMBER SC500K
- Page 1 SC500K PERSONAL AND GOODS LIFT INSTRUCTION MANUAL SC500K SERIAL-NO:________ OY SCANINTER NOKIA LTD • Turkkirata 26 • FI-33960 PIRKKALA, FINLAND • • TEL. +358 106 807 000 • FAX. +358 106 807 033 • V33_03.2006 2006...
- Page 2 The purpose of this instruction manual is to give orientation in the characteristics and potential permitted uses of the lift. The instruction manual contains important instructions for safe, proper and economical operation of the lift. Application of the manual serves to avoid risks, to cut down imple- mentation and shutdown costs and to increase the serviceable life of the lift.
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Page 3: Table Of Contents
CONTENTS LIFT SPECIFICATIONS ......................1 1.1 GENERAL TECHNICAL DATA ....................1 1.2 ELECTRICAL WIRING SYSTEM ....................1 1.3 SPECIFICATIONS FOR LIFT ASSEMBLIES AND ELEMENTS ............2 LIFT DESCRIPTION ......................... 4 2.1 MECHANICAL PART ......................4 2.2 ELECTRICAL WIRING SYSTEM ....................11 2.3 SAFETY DEVICES ........................14 2.4 ELECTRIC SAFETY DEVICES ....................15 2.5 ANCHORING FORCES ......................15 2.6 TIGHTENING TORQUES FOR BOLTS AND NUTS ..............16... -
Page 5: Lift Specifications
Safety and control circuits voltage 48V AC / 24V DC Lighting circuit voltage 230V AC 50 Hz Signalling circuits voltage 48V AC – Lamps 12V AC – Buzzer Voltage drop Additional electric shock protection residual current-device V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 6: Specifications For Lift Assemblies And Elements
1 : 15.84 weight 60.0 kg Driving pinion module 6 mm number of teeth output 91 1/min Safety brake kind progressive, centrifugal action type UC – 3.0A tripping speed 0.9 m/s weight 32.5 kg V33_03.2006 SC500K INSTRUCTION MANUAL... - Page 7 Landing 4 Cable guides Landing 3 Anchoring Mast Landing 2 Landing 1 Bottom station (Landing 0) V33_03.2006 SC500K INSTRUCTION MANUAL...
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Page 8: Lift Description
2. Lift description Lift SC500K is intended for vertical transporting of people and materials for servic- ing, e.g. during works on such structures as chimneys, mast towers, etc. All structures require periodical inspections, maintenances, repairs and similar activities. V33_03.2006 SC500K... - Page 9 650 mm. The mast is anchored to the supporting structure in the distances of 12 m by means of a special vertical anchoring . Upper buffers are mounted on the last mast section. mast section anchoring V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 10 Landings On landings, there are landing swing dual doors(1) with safety lock Kronenberg(2). The landing door with inside dimensions 900 x 2000 mm is opened manually. Below the threshold, the landing door has an apron (3) V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 11 In car of emergency, it is possible to evacuate people from the car through a trap door (4) in the roof sized 400 x 600 m, therefore guardrails (5) 1100-mm high are installed on the roof, with a 150-mm toeboard (6). V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 12 9,2 kW electric motors with an helical-level gear. In case of emergency, it is possible to lower the car and to stop the car precisely at the nearest landing. V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 13 KRONENBERG opening system for doors Safety lock Flexible connector Lever Moving cam Connector doors EMT 19W 230VAC Overload control system Sensor TP1000 Sensor TP1000 V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 14 Communication system Doorphone AMPHITECH PTC70 V33_03.2006 SC500K INSTRUCTION MANUAL...
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Page 15: Electrical Wiring System
Electrical wiring system The SC500K goods and passenger lift is designed for being supplied from a TN-5 230V/ 400V/50 Hz 3-phase 5-wire alternative current system. The lift power supply is provided through terminals in a distribution cabinet installed at the landing. The terminals enable connecting a conductor with a cross-section of s = 16 mm2. - Page 16 Activation of any of the above switches will result in disconnecting the control circuit. V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 17 The car is connected with the upper or lower landing by means of the fol- lowing cables laid permanently half way up the mast height: power cable H07RN-F 4 x16 control ccable H07RN-F 12x1.5 and then with travelling cable SEMOFLEX BAULIFT 4x16+1x2,5+10x1,5 drawing through a cable carrying carriage. V33_03.2006 SC500K INSTRUCTION MANUAL...
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Page 18: Safety Devices
2.3 Safety devices - Landing and car door safety lock type KRONENBERG DLF2 - Overload control system - Safety brake Type UC-3,0A Sensor TP1000 - Elastometer buffer S 1651 - 2 pc. by the Elastogran GmbH V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 19: Electric Safety Devices
- Car door locking device position - Emergency trapdoor closed position - Safety brake activation - Car and car roof immediate stop witches - Final limit switches - Inspection travel switch - Overload system 2.5 Anchoring forces Fx= 6,5kN Fy= 16,9kN V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 20: Tightening Torques For Bolts And Nuts
Drive plate to framework mounting bolts M14 x 55-8.8 Safety brake to plate tie bolts M12 x 40-8.8 Gear to drive plate tie bolts M16 x 80-10.9 Gear-rack-to-mast-section mounting bolts M20 -8 Mast base mounting bolt nuts V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 21: Instruction And Warning Decals
DESCRIPTION SC500K_T01E Manufacturing plate SC500K_T02E Rated load SC500K_T03E Instructions for use SC500K_T04E Attention Rated load SC500K_T05E Lift plate 6 UC3_01E Attention Safety brake PG102208E Safety brake Tx-504 Read manual instruction Rated load: 500kg or 5 persons V33_03.2006 SC500K INSTRUCTION MANUAL... - Page 22 V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 23 Rated load: 500kg or 5 persons V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 24 Tx504 SCANCLIMBER Sp. z o.o. SCANCLIMBER 62-200 Gniezno / PL UC-3.0 Overspeed safety device Replacement latest Austausch spatestens Fangvorrichtung Year TUV Approval No. Jahr FV523/1/GB195/1 TUV Prufungsnr. Month Monat Serial number Type No. Seriennummer Typ Nr. Triggering speed Year of manuf.
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Page 25: Erection
4 M20/30x200 HSL-3-G-TZ bolts [tightening torque 200Nm]. mast base 2. Screw down one mast section to the mast base. mast section 3. Place the cable trolley on the mast section. cable trolley V33_03.2006 SC500K INSTRUCTION MANUAL... - Page 26 [see chapter 6]. 5. Connect the supply and control cable to the distribu- tion cabinet OP1. Start the car. 6. Fix cams at the mast bottom. Limit cam Safety limit cam S13/14 Safety limit switch V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 27 Drive the car up and screw down anchors one after another to the supporting structure. NOTE: The tightening torque for all bolts in section joints is 300 Nm. V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 28 13. Fix raceways along the whole mast and a beam for mounting the travelling cable at half height of the mast and install a junction box OP10. Lay supply, control and landing cables in the raceway. Draw a cable through the cable carriage. V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 29 NOTE: Set the lower and upper cams of the safety limit switch so that after stopping a loaded car the car threshold is on the landing level. 14. Mount walls of the bottom station. V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 30 15. Mount landing doors while maintaining the distances from the car as specified in the drawing. � � � � � � � � � � � Landing door Distance between landing and the car. V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 31 16. Check doors of the car and the landings for correct opening and bolting. V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 32 17. Fix cams of the landings to the mast and check the functioning of the landing switches. landing 3 landing 4 landing 1 landing 2 18. Check all safety switches for correct functioning. V33_03.2006 SC500K INSTRUCTION MANUAL...
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Page 33: Verification Tests On Each Machine Before First Use
50kΏ. - Functional tests The functions of electrical equipment shall be tested, particularly those related to safety and safeguarding. V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 34: Instruction For Use
• bring the car to the lower landing, • close the car door and the landing door, • set the control switch (S17) in the car in the “0” position, • switch off the voltage with lift switch Q1. V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 35: Inspection
• for the time of performing any works from the car roof, STOP pushbutton STOP must be pressed in, • to continue the travel, unbolt pushbutton STOP, • upon completing the work, switch the inspection push- button into the “0” position. V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 36: Door Locking System
5.5 Door locking system Y5.5 S8.5 Landing 5 Y5.4 S8.4 Landing 4 Y5.3 S8.3 Landing 3 Y5.2 S8.2 Landing 2 Y5.1 S8.1 Landing 1 Y5.0 S8.0 Landing 0 V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 37: Safety Brake Test
1.5 m, the unbraking button must be released in order to stop the car with the operating brake. The test can only be carried out by a authorized person. V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 38: Troubleshooting Checklist
15. Has the motor protection switch been activated? Assuming that power is being supplied and fault reasons have not been found, a maintenance technician’s or serviceman’s intervention is required. Further instructions can be found in commentaries in electric diagrams V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 39: Emergency Procedures
Note: The procedures described above can only be carried out by a authorized person upon previous establishing causes of the failure. It is forbidden to have the above procedures performed by persons not having such qualifications V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 40: Technical Instr. For Maintenance Technicians And Service Personnel
, proper cam functioning, lift decals conditions. V33_03.2006 SC500K INSTRUCTION MANUAL... -
Page 41: Service Instructions
Operations with the mechanical parts of equipment, e.g. power transmission, gears, braking and steering equipment, are permissible only for professional staff trained for this purpose. V33_03.2006 SC500K INSTRUCTION MANUAL... - Page 42 Adjust or Do the bearings run smoothly? replace Brake: check functioning Measure the play at full load. The brake must stop a fully loaded car. Anchoring: check all bolts for tightening. Tighten only with a torque wrench. V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 43 Guardrail damage, mounting Gear mounting, oil leakages Driving pinion wear, meshing with the gear rack Guiding rolls wear Brake clearance width Door damage, locking, functioning Trapdoor damage, locking, functioning Cable hanger damage Drive frame mounting V33_03.2006 SC500K INSTRUCTION MANUAL...
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Page 44: Lubrication Instructions
The rack is lubricated by means of a lubrication pump which delivers grease to a brush placed under the driving wheel during the car travel. The pump is controlled automatically by a programmable logic controller with a specified frequency. lubrication pump brush pinion V33_03.2006 SC500K INSTRUCTION MANUAL... - Page 45 Lubrication system working in cycles. 30 drive doesn't works and next 30 drive works. For changing settings follow operations have to be made: Green button (Menu/ OK) on the relay K30 must be pressed on the display appears: V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 46 Button must be pressed on the display appears: SETPOINT = 00030 (BLINKING) Use button for changes volume. After changes green button on the relay K30 must be pressed on the display appears. V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 47 Press button YES or NO. Next press button and for finish green button must be pressed, on the display appears: V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 48 UC-3.0A 120 h gear box of check the oil see manu- the lifting motor level facturer‘s service instr. see manu- 1400 h gear box of oil change facturer‘s the lifting motor service instr. grease V33_03.2006 SC500K INSTRUCTION MANUAL...
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Page 49: Adjustments
6.4 Adjustments Overload system adjustment V33_03.2006 SC500K INSTRUCTION MANUAL... - Page 50 Calibration Autocalibration V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 51 0,5 mm from the mast tube; with loading which almost always is one-sided, one upper and one lower roll lies each time in place while the others are standing apart by up to 1 mm. These distances are adjusted using the eccentrics V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 52 After adjustment of the guiding rolls, the play of the gear on the gear rack to the opposite roll shall be examined. The guiding rolls on the sides shall have a distance of 0,5 mm. V33_03.2006 SC500K INSTRUCTION MANUAL...
- Page 53 1.2 mm. The adjustment is done by means of a roll guide through loosening the nut fixing it to the plate and turning the roll guide eccentric sleeve till the required between-teeth play is obtained. V33_03.2006 SC500K INSTRUCTION MANUAL...
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Page 54: Criteria For Damage And Wear Of Main Elements Of The Lift
Guiding roll Potential wearing dimensions have been shown in the table below. If the roll diameter is too small, the roll must be replaced. Dimension New roll Used roll 70 mm min. 66 mm min. 4 mm V33_03.2006 SC500K INSTRUCTION MANUAL...
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