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Summary of Contents for Hydro HydroMinder HP
- Page 1 user manual HydroMinder...
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Page 3: Table Of Contents
Index Index 1.00 Overview .................................5 1.01 Safety Precautions ..............................................5 1.02 Description of the System ............................................5 1.03 Panel Components ..............................................6 1.04 Panel Dimensions ...............................................7 2.00 Specification ................................8 3.00 Panel Installation ..............................9 3.01 Site Survey ...................................................9 3.02 Required Skills and Tools ............................................10 3.03 Mounting the Panel .............................................. -
Page 4: Index
Index 7.00 Spare Parts ................................23 7.01 Panel Spare Parts - 1 of 2 ............................................23 7.02 Panel Spare Parts - 2 of 2 ............................................24 7.03 Pump Spare Parts ..............................................25 8.00 Warranty ................................26 8.01 Limited Warranty ..............................................26 8.02 Limitation of Liability ............................................. -
Page 5: Overview
Otherwise the Warranty is void. 1.02 Description of the System The HydroMinder HP is a high pressure, venturi injector-based, multi-channel chemical dilution system for use in bay and tunnel car washes. The panel works in conjunction with a pump to provide pressurized water and a VFD to regulate the pump’s output at a constant 200 psi. -
Page 6: Panel Components
1.00 Overview (continued) 1.03 Panel Components The diagram below list the componentry of a 7 valve system. The 5 valve system differs in number of valves and supporting componentry. Pneumatic Solenoid Valves Signal Box Mounting Key Main Air Supply Hole Regulator Operating Water Foaming Air... -
Page 7: Panel Dimensions
1.00 Overview (continued) 1.04 Panel Dimensions Note: Dimensions are same for both 5 valves and 7 valves system. 31.47 in. 29.76 in. 28.01 in. -
Page 8: Specification
2.00 Specification HydroMinder HP Panel Pump Wall Mount Floor Mount Provided Hardware No. 8 Screw and Anchor kit Hardware Anchors for 1/2” Bolt Holes - to be supplied onsite Air Supply Min. Pressure Required 80 psi Dry Pump Inlet (From City) Tubing Size 3/8”... -
Page 9: Panel Installation
Refer the below diagram to locate the panel and peripheral components. 3Phase Power Panel HydroMinder HP Panel Air Solenoid Valves Signal Box Pump Panel Water Inlet Hose (6 ft.) -
Page 10: Required Skills And Tools
3.00 Panel Installation (continued) 3.02 Required Skills and Tools Skills Mechanical Mounting the panel and assembling injectors Electrical Knowledge of 3 phase systems and local electrical code for VFD/Pump Familiar with car wash controller trigger signals Plumbing Assembling pump flanges, threaded connections, and hose connections Connecting solution lines Connecting air lines Connecting chemical pick up lines... -
Page 11: Mounting The Panel
3.00 Panel Installation (continued) 3.03 Mounting the Panel Warning! - Wear protective PPE, such as steel toed shoes and safety glasses, when installing the unit and its peripherals. Note: Two people will be required to mount the panel. 1. Determine where the panel will be mounted. The surface must be vertical and able to withstand the weight of the panel. Refer to the site survey diagram for location. -
Page 12: Foaming Outlets
3.00 Panel Installation (continued) 3.06 Foaming Outlets Run tubing from the foaming applications to the panel’s foaming outlets. The order of the valves corresponds to the order of the foaming outlets. If an application doesn’t require a foaming connection, leave the outlet empty. Triple Foaming Application The first three foaming outputs are for triple foaming applications on solution valve 1. -
Page 13: Chemical Supply Lines
3.00 Panel Installation (continued) 3.08 Chemical Supply Lines 1. The chart below should be used as a guideline for selecting the metering tip but is based on water-thin products. Performing a titration will guarantee desired dilutions are achieved. Nominal 0.75 2.25 3.25 Tips Grey... -
Page 14: Pump Installation
4.00 Pump Installation 4.01 Pump Overview Warning! Do not run the without water. The pump needs primed before operation. Note: Only qualified personnel should perform the installation. Pump Installation Consideration 1. Use pipe dope or teflon tape for threaded connections. 2. -
Page 15: Gaskets Installation
4.00 Pump Installation (continued) 4.03 Gaskets Installation Sealing gaskets and the following hardware needs to be installed on both the inlet and outlet of the pump. Flange slightly Shorter Face Protruding towards Gasket Longer Face away from Gasket Remove the cover sticker. Rotate Place and hold the gasket on the Align the flange on the gasket with the flange to protrude slightly. -
Page 16: Pump Inlet
4.00 Pump Installation (continued) 4.04 Pump Inlet Note: Follow step 2a if the filter will not be installed on the pump inlet plumbing. Follow step 2b if the filter will be installed on the pump inlet plumbing. Install the Tee Connector. The branch Install the Metal Barb fitting at the Install the filter before the pump of the tee must face towards the... -
Page 17: Hoses
4.00 Pump Installation (continued) 4.05 Pump Outlet (Continue) Thread the pressure transducer inside the Bushing. 4.06 Hoses 1. Install the incoming water supply and recirculation hose on the barb fittings using hose clamps. 2. Connect outlet hose to the pump inlet and attach the opposite end to the quick connect on the panel. Turn the ball valve on the hose to ON position. -
Page 18: Vfd Installation
5.00 VFD Installation 5.01 VFD overview WARNING!: The Pump must be primed before installing the VFD to prevent dry running. WARNING!: Please follow safe electrical precautions. Follow the directions below for installing the VFD. Only qualified personnel should perform the installation. -
Page 19: Vfd And Pump Operation Check
5.00 VFD Installation (continued) Connect pressure transducer cable. From: Power Source From: Power Source From: Pump Motor To: Pump Motor Connect three phase power to L1, L2, Connect motor cable to L3, and ground U,V,W and ground From: Pressure Transducer From: Pressure Transducer Connect pump motor cable. -
Page 20: Operating The Vfd
5.00 VFD Installation (continued) 5.05 Operating the VFD Automatic ON/OFF operation If desired, the installer can preserve pump life by automating the VFD so that is only on during the car wash’s operating hours. T1 is tied to the VFD’s internal (isolated) 24V supply. T2 has the function of ‘Run Enable’, meaning the VFD will operate only when it receives the 24V signal from T1. -
Page 21: Maintenance And Troubleshooting
6.00 Maintenance and Troubleshooting 6.01 Maintenance 3 month 6 month Annually Panel Check Foot Valves Strainers Check and Replace Metering Tips Check and Drain Supply Air Regulator Check the chemical pick-up tubing, air tubing, and solution tubing for brittleness. Exchange if necessary Check all tubing connections Pump Check pump filter... - Page 22 6.00 Maintenance and Troubleshooting (continued) Problem Cause Solution Panel 4. Nonstop solution discharge • Injector valve fails to close • Replace valve • Air Solenoid fails to close • Replace valve • Trigger signal fails to stop • Check source of trigger signal 5.
- Page 23 7.00 Spare Parts 7.01 Panel Spare Parts - 1 of 2 S.No Part Number Description S.No Part Number Description HYD10100124 Mounting Plate HYD10100127 1” Quick Connect Socket HYD10100463 1” Quick Disconnect O-ring HYD10100395 Signal Box HYD10100352 Ball Valve, 1” NPT HYD10100112 7 Valve Manifold Cover HYD10100121...
- Page 24 7.00 Spare Parts (continued) 7.02 Panel Spare Parts - 2 of 2 29 a,b 23 a,b Seat Valve Triple Foam Manifold S.No Part Number Description Part Number Size of Injector HYD10100346 Quick Connect Socket, 3/8“ MPT SS, with HYD-HP1-EP75 0.75 GPM Injector Kit Viton O-ring HYD-HP1-E1P0 1.00 GPM Injector Kit...
- Page 25 7.00 Spare Parts (continued) 7.03 Pump Spare Parts S.No Part Number Description HYD10100358 Steel Flange HYD10100353 Bushing Adapter, 1-1/4 Male x 1 Female HYD10100362 Tee Connector HYD10100375 Pump Inlet Hose HYD10100361 Brass Barbed Fitting HYD10100376 Recirculation Hose HYD10100125 Transducer (With M12 Cable) HYD10100351 Bushing Adapter, 1 NPT Male, 1/4 NPT Female HYD10100360...
- Page 26 Hydro Systems Phone 513.271.88OO 3798 Round Bottom Road 8OO.543.7184...
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