Gewiss JOINON I-CON User And Installation Manual
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Gewiss JOINON I-CON User And Installation Manual

Electric vehicle recharging unit
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JOINON EICHRECHT
I-CON AND I-ON
JOINON ELECTRIC VEHICLE RECHARGING UNIT
User and installation manual
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Summary of Contents for Gewiss JOINON I-CON

  • Page 1 JOINON EICHRECHT I-CON AND I-ON JOINON ELECTRIC VEHICLE RECHARGING UNIT User and installation manual...

  • Page 2: Table Of Contents

    JOINON Electric vehicle recharging unit CONTENTS INFORMATION ABOUT THIS MANUAL Field of application Intended users Symbols 2. DESCRIPTION OF THE DEVICE Models Description of the device 2.3. Fulfilment of regulations Degree of protection Degree of pollution Current socket-outlets 3. SAFETY FUNCTION 3.1.
  • Page 3 8. CONFIGURATION OF THE CHARGING STATION 8.1. COMMISSIONING 8.2. Preliminary tests 8.2.1. Material needed to carry out the tests 8.2.2. Quality control 8.2.3. Operating tests 8.2.4 Retrieving the event logger 9. CHARGING STATION OPERATION 10 STATUS INDICATORS 10.1. RGB LEDs 10.2.

  • Page 4: Information About This Manual

    JOINON Electric vehicle recharging unit INFORMATION ABOUT THIS MANUAL 1.1. FIELD OF APPLICATION This manual applies for the following charging stations: I-ON JOINON – Column: OCPP cloud version I-ON JOINON – Wallbox: OCPP cloud version I-CON Basic JOINON – Wallbox: OCPP cloud version 1.2.

  • Page 5: Description Of The Device

    DESCRIPTION OF THE DEVICE 2.1. MODELS I-ON JOINON – Column: OCPP cloud version I-ON JOINON – Wallbox: OCPP cloud version I-CON Basic JOINON – Wallbox: OCPP cloud version 2.2. DESCRIPTION OF THE DEVICE I-ON COLUMN      ...
  • Page 6 JOINON Electric vehicle recharging unit I-ON WALLBOX                    Key:   Lock with safety key*  Windows for energy meters  RGB LED socket-outlet status ...
  • Page 7 I-CON WALLBOX          Key:  Type 2 charging socket-outlets  Energy meter  Supply terminal blocks  RGB LED socket status  Contactor  Window for energy meter  Electronic boards  QRcode energy meter ...

  • Page 8: Fulfilment Of Regulations

    JOINON Electric vehicle recharging unit 2.3. FULFILMENT OF REGULATIONS CE MARKING CE marking is essential for marketing the products in question within the European Union and the European Eco- nomic Area. The charging stations have CE marking as they comply with the following directives: •...

  • Page 9: Current Socket-Outlets

    2.6. CURRENT SOCKET-OUTLETS The charging stations can be supplied with various connector configurations, depending on the customer's require- ments. The following connectors are available: IEC 62196-2 Type 2 - cable + mobile connector IEC 62196-2 Type 2 Depending on the model, the column version of JOINON charging stations may have two socket-outlets that can be used simultaneously.

  • Page 10: Safety Function

    Gewiss disclaims all liability for any damage caused by inappropriate use of the charging stations. Any operation carried out on these charging stations that involves a change to the original electrical settings must be authorised by Gewiss beforehand. All such proposals must be examined and approved by Gewiss.

  • Page 11: Personal Protective Equipment (Ppe)

    Potential hazards for the device In order to protect the device, observe the following warnings. During operation, the device requires an air flow free of impurities. It is vital to maintain the vertical position and keep the entrances free of obstacles, to allow the air flow to enter inside the device.

  • Page 12: Device Delivery And Storage

    The device serial number is also shown on the technical data plate on the lower part of the front panel. 4.3. DAMAGE DURING TRANSPORTATION The serial number of the device identifies it in an unequivocal manner. In any communication with Gewiss, refer- ence must be made to this number.

  • Page 13: Device Handling

    DEVICE HANDLING During transportation, the device must be protected against mechanical shocks, vibrations, water spray (rain) and any other product or situation that might damage it or alter its operation. When moving the devices, keep them horizontal. Do not move the devices by pressing on the recharging socket-outlets. 5.1.

  • Page 14: Preparation For Device Installation

    JOINON Electric vehicle recharging unit PREPARATION FOR DEVICE INSTALLATION When deciding the location of the device and preparing for its installation, a series of instructions linked to its properties must be followed. 6.1. ENVIRONMENT • Position the charging station in a location that can be accessed for installation and maintenance, which permits its use and the reading of the LED indicators.
  • Page 15 Install the charging station in the prepared area, maintaining the necessary distance between it and the surround- ing area (as shown in the figure). BACK BACK 5 cm 50 cm 50 cm 30 cm FRONT FRONT The charging column can be installed in back-to-back configuration with another column, to make the best use of the space available.

  • Page 16: Installing And Connecting The Device

    JOINON Electric vehicle recharging unit INSTALLING AND CONNECTING THE DEVICE Before proceeding with device installation, remove the packaging, paying particular attention to not damage the casing. Make sure there is no condensation inside the packaging. Otherwise, install the device only when it is completely dry.

  • Page 17: Device Installation (I-On Floor-Mounting Version)

    7.2. DEVICE INSTALLATION (I-ON FLOOR-MOUNTING VERSION) 7.2.1. MECHANICAL INSTALLATION • Prepare the assembly area with four tie-rods embedded in the cement (if you are using the fixing plate - acces- sory GWJ8021 - embed it in the ground). The figure below shows the position of the anchorage point on the device.

  • Page 18: Connecting The Device Power Supply

    JOINON Electric vehicle recharging unit 7.2.2. CONNECTING THE DEVICE POWER SUPPLY WIRING REQUISITES The connection must satisfy certain requisites: CONNECTION SPECIFICATIONS Type of connection Three-phase Number of wires 3P+N+E Rated current Up to 64A Maximum wire diameter 1 x 70mm2 (2 x 35mm²) NB= The in-out connection can be made for a maximum of 2 columns connected in series.

  • Page 19: Device Installation (I-On Surface-Mounting Version)

    • Switch ON the residual current protection and circuit breaker protection, and power the column. • Check the residual current protection is working properly, by pressing the relative test button key. LINE REQUISITES As the charging stations are equipped with type B residual current protection, or type A [EV] in the version with Restart (as shown in the electrical diagram attached), if a residual current circuit breaker needs to be installed upstream of the power supply line, it must be of the same type.
  • Page 20 JOINON Electric vehicle recharging unit • Prepare the assembly area by fixing the support bracket to the wall, drilling holes with the centre distances shown below: 189,5 mm 94,75 mm 94,75 mm Ø6,5 mm Ø6,5 mm • Assemble the brackets (supplied) on the back panel of the WallBox: 2,5 Nm...
  • Page 21 • Assemble the WallBox on the bracket that you have already fixed to the wall. After positioning the product, drill the wall using the lower bracket as your centre point, then tighten the locking screw. • Check the device is properly fixed. •...

  • Page 22: Connecting The Device Power Supply

    JOINON Electric vehicle recharging unit • Check the device is properly fixed. • Remove the protective film from the front panel. NB= Whatever the type of installation, it's important that the socket-outlet is assembled at a height between 70 and 120cm. 120cm 70cm 7.3.2.
  • Page 23 • To obtain a better balance in the case of single-phase recharges, which can be made simultaneously on both connectors, the wiring sequence to be followed when connecting the station is as shown in the figure; only then is intervention on the switch disconnector (upstream of the system) required. PE / R1-S1-T1-N1 / T2-R2-S2-N2 R, S, T: R, S, T phases N: Neutral...

  • Page 24: Device Installation (I-Con Basic Surface-Mounting Version)

    JOINON Electric vehicle recharging unit Depending on the charging unit version, the cable glands and caps supplied are as follows: VERSION CABLE GLANDS SUPPLIED CAPS SUPPLIED Three-phase 2x 22 kW 2x M32 2x M25 7.4. DEVICE INSTALLATION (I-CON BASIC SURFACE-MOUNTING VERSION) 7.4.1.

  • Page 25: Closing The Casing

    7.4.2. CLOSING THE CASING xxxx. Xxxxxxxxxx...

  • Page 26: Opening The Casing

    JOINON Electric vehicle recharging unit 7.4.3. OPENING THE CASING FIXING ON THE WALL For device assembly, one of the two following solutions can be selected:...
  • Page 27 FIXING WITH THE AID OF GW46551 POLE SUPPORT BRACKETS...
  • Page 28 JOINON Electric vehicle recharging unit FIXING TO THE SUPPORT ON THE GROUND After fixing the support to the ground, attach the column to the plate on the support (using the protruding screw, already installed), then use screws to fix the WB to the plate that includes the threaded rivets. Cable inlet on the back of the circled area.

  • Page 29: Connecting The Device Power Supply

    7.4.4. CONNECTING THE DEVICE POWER SUPPLY WIRING REQUISITES The connection must satisfy certain requisites: CONNECTION SPECIFICATIONS Type of connection Three-phase Number of wires 3P+N+E Rated current Up to 32A Maximum wire diameter 1 x 10mm² CONNECTION PROCEDURE Open the casing as shown in the figure.
  • Page 30 JOINON Electric vehicle recharging unit Power supply inlet Connect the power supply and signal cables according to the different models L1 L2 L3 N PE ALIMENTAZIONE POWER SUPPLY Once the electrical system is complete, the system is ready to be turned on. If the station identifies a malfunction, the front status LED will turn red.

  • Page 31: Configuration Of The Charging Station

    The CBID is made up of: JN+serial number of the charging station (e.g. JNG072100000123) Only personnel authorised by GEWISS may access the charging station, so the specific instructions for setting this value are provided in the relative documentation.
  • Page 32 JOINON Electric vehicle recharging unit WALLBOX ICON METER DISPLAY METER DISPLAY QR CODE QR CODE PUBBLIC KEY METER PUBBLIC KEY METER CONNECTOR LABEL CHECK THE INTEGRITY IF REMOVED APPEAR "VOID" SEALING FOR CONTROL BOARD SEALING FOR METER AND CONTACTOR PRODUCT DATA LABEL LABEL TYPE 2 SOCKET CHECK THE INTEGRITY IF REMOVED APPEAR "VOID"...
  • Page 33 ION COLUMN AND WALLBOX METER DISPLAY QR CODE PUBLIC KEY METER METER DISPLAY QR CODE PUBLIC KEY METER...
  • Page 34 JOINON Electric vehicle recharging unit SEALING FOR CONTROL BOARD SEALING FOR METER AND CONTACTOR LABEL TYPE 2 SOCKET CHECK THE INTEGRITY IF REMOVED APPEAR "VOID" SEALING FOR CONTROL BOARD Product DATA LABEL SEALING FOR METER AND CONTACTOR LABEL TYPE 2 SOCKET CHECK THE INTEGRITY IF REMOVED APPEAR "VOID"...

  • Page 35: Operating Tests

    8.2.3. OPERATING TESTS Before allowing the charging station to be freely used, precision tests must be run. In particular, these tests are carried out: • on all the charging socket-outlets or mobile connectors on the charging station • using all the means that can be adopted to launch a recharging session on the station connected to the JOINON platform To run the tests, proceed as follows: •...

  • Page 36: Retrieving The Event Logger

    JOINON Electric vehicle recharging unit 8.2.4 RETRIEVING THE EVENT LOGGER The internal log records the normal activity of the EVSE and all the error conditions occurred. Each entry of the log has its own timestamp (the UTC sent by the platform according to the OCPP specifications) and reports the entity involved (left socket, right socket, left meter, right meter, etc.): in case of full memory (from 2 to 5 years can last before filling the microSD), the EVSE firmware deletes the oldest internal logs.

  • Page 37: Charging Station Operation

    CHARGING STATION OPERATION The recharging stations can only work in OCPP CLOUD mode, and must be connected to the JOINON platform. OCPP CLOUD mode allows direct access to the station via the JOINON app, which can be used to find the required recharging station and begin the charging session.

  • Page 38: Energy Meter Display

    JOINON Electric vehicle recharging unit CHARGING PROCESS MESSAGE ON THE DISPLAY DESCRIPTION *ERROR* the RFID card has not been recognised, so the recharging session cannot be started. Invalid card Charge enabled the station is waiting for the charging plug to be connected, and the connection with Connect the cable the car.

  • Page 39: Welcome Screen Of The Energy Meter

    11.2. WELCOME SCREEN OF THE ENERGY METER 11.3. LCD DISPLAY INFORMATION OF THE ENERGY METER LCD Display has 2 rows with 8 digitis each and 4 digits label. Display scrolls automatically. Displayed quantities and scroll time can be set via communication by MiQen software. Top row always displays imported active energy consumption.
  • Page 40 JOINON Electric vehicle recharging unit 3x230/400V 50/60Hz 0.25-5(40)A Conn.: 4000 -25...70°C Clock Sync Status VALUE CLOCK STATUS LCD STATUS Not Sync (U) Informative clock Synchronized clock Relative clock Charging Status VALUE CHARGING STATUS LCD STATUS Not Charging (Idle) Charging Charging after power down Charging after meter reset •...
  • Page 41 • Signature Counter – The number of signatures executed by the meter. For every transaction the meter signs the first and the last readings, so the counter is incremented by two for every session correctly done. STATUS LCD BIT 2 Transaction number tr.no 3x230/400V 50/60Hz 0.25-5(40)A...
  • Page 42 JOINON Electric vehicle recharging unit • Date and Time - The current date and local time: they are updated every time a charging session is started. If the meter suffers from a power loss, when it is powered up again, the values displayed are the default ones and get updated as soon as a charge is started.
  • Page 43 3x230/400V 50/60Hz 0.25-5(40)A Conn.: 4000 -25...70°C • Software version of the ISKRA meter. STATUS LCD BIT 7 SW Version 3x230/400V 50/60Hz 0.25-5(40)A Conn.: 4000 -25...70°C...

  • Page 44: Lcd Errors Of The Energy Meter

    JOINON Electric vehicle recharging unit 11.4 LCD ERRORS OF THE ENERGY METER Error are displayed on row 2 and have priority over other messages. Error format is: Err 1234 Number represents hexadecimal value of 16 bits error state. Error Bits Bit 0 Error Parameter CRC Bit 2...

  • Page 45: Charging Process

    CHARGING PROCESS In this mode, the charging station is connected to the JOINON control platform via the OCPP protocol. To use this mode, a specific configuration of the parameters listed in paragraph 8 is required. The use of connected solutions allows access to a series of advanced options that give both the end user and the owner better access to the service.
  • Page 46 JOINON Electric vehicle recharging unit Error code Description Solution The front door is open for maintenance or because it has been tampered with. The error extends to the entire station. Close the front door to restore Error 1 correct anti-tamper device reading.
  • Page 47 The energy meters are no longer commu- nicating with the electronic board, or the meter has been altered or tampered with. Only personnel authorised by Error 8 GEWISS may intervene. Valid for I-ON I-CON Check the Modbus line connec- tion...

  • Page 48: Device Dimensions

    JOINON Electric vehicle recharging unit DEVICE DIMENSIONS 14.1. I-ON COLUMN Max. 50kg 14.2. I-ON WALLBOX 33,5 mm 231 mm 430 mm WALLBOX: max 23kg...

  • Page 49: I-Con Wallbox

    14.3. I-CON WALLBOX 2 4 0 2 2 9 2 8 3 1 3 7 . 5 2 0 0 1 8 9 1 8 9 2 4 0 2 8 3 1 3 7 . 5 2 0 0 1 8 9 1 8 9...

  • Page 50: Requirements To Be Adopted For Users Of The Charging Devices And Users Of The Measured Values

    JOINON Electric vehicle recharging unit REQUIREMENTS TO BE ADOPTED FOR USERS OF THE CHARGING DEVICES AND USERS OF THE MEASURED VALUES 15.1. REQUIREMENTS FOR USERS OF THE CHARGING DEVICES The user of the charging device is its operator in accordance with § 31 MessEG (German measurement and calibration law) pursuant to the charging station regulations.

  • Page 51: Requirements For The User Of The Measurement Values

    15.2. REQUIREMENTS FOR THE USER OF THE MEASUREMENT VALUES The user of the measured values from the charging device is, in accordance with § 33 MessEG, the entity to whom the customer owes payment for the supply of electrical energy received from charging device, that is, the Electro-Mobility Service Provider (EMSP).
  • Page 52 JOINON Electric vehicle recharging unit 5. The EMSP shall make the transparency and display software suitable for the charging device available to the customer to check the authenticity of the data package. 6. The EMSP shall be able to be demonstrate in a legally admissible manner which means of identification was used to initiate the charging process associated with a particular measured value.
  • Page 53 Signed on behalf of GEWISS S.p.A. Cenate Sotto, 2021.12.17 Corporate Industrial Property, Standards, Quality Marks and Certifications Manager Matteo Gavazzeni This is a true copy of the original document, drawn up in Italian, signed and filed at the legal offices of Gewiss S.p.A.
  • Page 54 Signed on behalf of GEWISS S.p.A. Cenate Sotto, 2021.12.20 Corporate Industrial Property, Standards, Quality Marks and Certifications Manager Matteo Gavazzeni This is a true copy of the original document, drawn up in Italian, signed and filed at the legal offices of Gewiss S.p.A.
  • Page 55 Signed on behalf of GEWISS S.p.A. Cenate Sotto, 2021.12.21 Corporate Industrial Property, Standards, Quality Marks and Certifications Manager Matteo Gavazzeni This is a true copy of the original document, drawn up in Italian, signed and filed at the legal offices of Gewiss S.p.A.
  • Page 56 Certifications Manager Matteo Gavazzeni This is a true copy of the original document, drawn up in Italian, signed and filed at the legal offices of Gewiss S.p.A. Punto di contatto indicato in adempimento ai fini delle direttive e regolamenti UE applicabili: Contact details according to the relevant European Directives and Regulations: GEWISS S.p.A.

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