Copley Controls Xenus XSL-230-40 User Manual page 5

Table of Contents
2.14.3: Custom Output Functions ...................................................................................................................................... 45
2.15: Regen Resistor Theory....................................................................................................................................................... 47
2.15.1: Regeneration ......................................................................................................................................................... 47
2.15.2: Regen Resistor ...................................................................................................................................................... 47
2.15.3: Regen Circuit Components .................................................................................................................................... 47
2.15.4: Regen Circuit Protections ...................................................................................................................................... 47
2.15.5: Configurable Custom Resistor ............................................................................................................................... 47
3: Specifications ............................................................................................................................................................................ 49
3.1: Agency Approvals................................................................................................................................................................. 50
3.2: Power Input .......................................................................................................................................................................... 50
3.3: Power Output........................................................................................................................................................................ 50
3.4: Control Loops ....................................................................................................................................................................... 51
3.5: Regen Circuit Output ............................................................................................................................................................ 51
3.6: Digital Command Input ......................................................................................................................................................... 51
3.7: Analog Command Input ........................................................................................................................................................ 52
3.8: Digital Inputs......................................................................................................................................................................... 52
3.9: Digital Outputs...................................................................................................................................................................... 52
3.10: Brake Output ...................................................................................................................................................................... 53
3.11: Encoder Power Supply Output............................................................................................................................................ 53
3.12: Primary and Secondary Encoder Inputs.............................................................................................................................. 53
3.13: Analog Encoder Inputs ....................................................................................................................................................... 53
3.14: Hall Switch Inputs ............................................................................................................................................................... 54
3.15: Resolver Interface .............................................................................................................................................................. 54
3.16: Encoder Outputs................................................................................................................................................................. 54
3.17: Serial Interface ................................................................................................................................................................... 54
3.18: CAN Interface ..................................................................................................................................................................... 55
3.19: Status Indicators................................................................................................................................................................. 55
3.20: Fault Levels ........................................................................................................................................................................ 55
3.21: Power Dissipation ............................................................................................................................................................... 56
3.22: Thermal Impedance............................................................................................................................................................ 56
3.23: Mechanical and Environmental ........................................................................................................................................... 56
3.24: Dimensions......................................................................................................................................................................... 57
4: Wiring......................................................................................................................................................................................... 59
4.1: General Wiring Instructions .................................................................................................................................................. 60
4.1.1: Electrical Codes and Warnings................................................................................................................................ 60
4.1.2: Grounding Considerations ....................................................................................................................................... 60
4.1.3: Connector Locations ................................................................................................................................................ 61
4.2: AC Mains (J1)....................................................................................................................................................................... 62
4.3: Motor (J2) ............................................................................................................................................................................. 63
4.4: Regen Resistor (J3) (Optional) ............................................................................................................................................. 64
4.5: Logic Supply / Brake (J4)...................................................................................................................................................... 65
4.6: RS-232 Serial Communications (J5)..................................................................................................................................... 66
4.7: CAN Bus (J6) ....................................................................................................................................................................... 67
Control (J7).................................................................................................................................................................................. 68
4.8: Motor Feedback (J8)............................................................................................................................................................. 72
5: Quick Setup with CME 2 ........................................................................................................................................................... 77
5.1: Warnings .............................................................................................................................................................................. 78
5.2: CME 2 Installation and Serial Port Setup.............................................................................................................................. 79
5.2.1: Requirements .......................................................................................................................................................... 79
5.2.2: Downloading Software from Web (Optional) ............................................................................................................ 79
5.2.3: Installing CME 2 Software........................................................................................................................................ 79
5.2.4: Serial Port Setup...................................................................................................................................................... 80
5.3: Prerequisites ........................................................................................................................................................................ 82
5.3.1: Hardware and Equipment ........................................................................................................................................ 82
5.3.2: Starting CME 2 and Choosing an Amplifier .............................................................................................................. 83
5.4: Basic Setup .......................................................................................................................................................................... 84
5.4.1: Basic Setup Screen ................................................................................................................................................. 84
5.5: Motor Setup.......................................................................................................................................................................... 86
5.5.1: Motor Data File ........................................................................................................................................................ 86
5.5.2: Rotary Motor ............................................................................................................................................................ 87
5.5.3: Linear Motor............................................................................................................................................................. 88
5.6: Feedback Setup ................................................................................................................................................................... 89
5.6.1: Overview.................................................................................................................................................................. 89
5.6.2: Rotary Motor Feedback Setup Options .................................................................................................................... 90
5.6.3: Linear Motor Feedback Setup Options..................................................................................................................... 90
5.7: Brake/Stop (Optional) ........................................................................................................................................................... 91
5.7.1: Overview.................................................................................................................................................................. 91
5.7.2: Procedure ................................................................................................................................................................ 91
5.7.3: Calculate.................................................................................................................................................................. 92
5.8: Amplifier Configuration ......................................................................................................................................................... 93
5.8.1: Digital Inputs............................................................................................................................................................ 93
5.8.2: Standard Digital Outputs.......................................................................................................................................... 95
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Xenus XSL User Guide
Copley Controls Corp.