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GORMAN-RUPP PUMPS T10A60S-BF6L Installation, Operation, And Maintenance Manual With Parts List

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ACDEU
OM-05520−OE01
August 4, 2003
Rev. B 05-29-08
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
SUPER T SERIES PUMP
MODEL
T10A60S−BF6L
THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO
D
GORMAN-RUPP OF CANADA LIMITED
ST. THOMAS, ONTARIO, CANADA
Printed in U.S.A.
www.grpumps.com
E
2003 The Gorman-Rupp Company

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  • Page 1 ACDEU OM-05520−OE01 August 4, 2003 Rev. B 05-29-08 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMP MODEL T10A60S−BF6L THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA Printed in U.S.A. www.grpumps.com 2003 The Gorman-Rupp Company...
  • Page 2 Register your new Gorman-Rupp pump online at www.grpumps.com Valid serial number and e-mail address required. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........PAGE I −...
  • Page 4 TABLE OF CONTENTS (continued) Horn Delay ............PAGE C −...

  • Page 5: Introduction

    SUPER T SERIES OM−05520 INTRODUCTION Thank You for purchasing a Gorman-Rupp pump. neither operator safety nor pump integrity are com- Read this manual carefully to learn how to safely promised by the installation. Pumps and related install and operate your pump. Failure to do so equipment must be installed and operated ac- could result in personal injury or damage to the cording to all national, local and industry stan-...

  • Page 6: Safety - Section A

    SUPER T SERIES OM−05520 SAFETY - SECTION A This information applies to Super T Se- ing away from the unit to prevent injury ries engine driven pumps. Refer to the during automatic operation. Disconnect manual accompanying the engine be- the positive battery cable before per- fore attempting to begin operation.
  • Page 7 OM−05520 SUPER T SERIES to a boil, build pressure, and cause the monoxide, a deadly gas that is color- pump casing to rupture or explode. less, tasteless, and odorless. Fuel used by internal combustion en- Do not remove plates, covers, gauges, gines presents an extreme explosion pipe plugs, or fittings from an over- and fire hazard.

  • Page 8: Installation − Section Bpage B

    SUPER T SERIES OM−05520 INSTALLATION − SECTION B Review all SAFETY information in Section A. specific application. Since the pressure supplied to the pump is critical to performance and safety, Since pump installations are seldom identical, this be sure to limit the incoming pressure to 50% of the section offers only general recommendations and maximum permissible operating pressure as practices required to inspect, position, and ar-...

  • Page 9: Preinstallation Inspection

    OM−05520 SUPER T SERIES Table 1. Battery Specifications PREINSTALLATION INSPECTION Cold Reserve Approx. Amp/ Crank Capacity Overall Voltage Amps Dims. @ 80 The pump assembly was inspected and tested be- (Minutes) (Inches) Rating fore shipment from the factory. Before installation, 10.25L inspect the pump for damage which may have oc- 12 Volts...

  • Page 10: Mounting

    SUPER T SERIES OM−05520 ing piping couplings in suction lines is not recom- damaged if the cables or chains used to lift mended. and move the unit are improperly wrapped around the pump. Line Configuration Mounting Keep suction and discharge lines as straight as possible to minimize friction losses.

  • Page 11: Strainers

    OM−05520 SUPER T SERIES stalled with the flat part of the reducers uppermost sump at a distance equal to 1 1/2 times the diame- to avoid creating air pockets. Valves are not nor- ter of the suction line. mally used in suction lines, but if a valve is used, If there is a liquid flow from an open pipe into the install it with the stem horizontal to avoid air pock- sump, the flow should be kept away from the suc-...

  • Page 12: Float Switches

    SUPER T SERIES OM−05520 Figure 2. Recommended Minimum Suction Line Submergence vs. Velocity FLOAT SWITCHES above the point where it bends along the bot- tom. Direct the suction line toward the flow, and the float(s) away from the flow. If a stand- Installation pipe is available, attach the float switch cable to the standpipe in the sump at the approxi-...

  • Page 13: Optional Submersible Transducer

    OM−05520 SUPER T SERIES ENGINE (0.9) CONTROL (.76) (Emptying) (0.6) (Filling) (.46) OPERATING (0.3) RANGE CABLE (See Table Below) TETHER (.15) POINT (Emptying) (0.3) (0.6) (0.9) (1.2) APPROXIMATE FREE CORD LENGTH IN FT. (M) 1.25" Pipe (Filling) (Not Furnished) Figure 3. Float Switch Data OPTIONAL SUBMERSIBLE above the point where it bends along the bot- tom.

  • Page 14: Discharge Lines

    SUPER T SERIES OM−05520 SUCTION LINE DISCHARGE LINE SIGNAL CABLE (ATTACH TO SUCTION LINE) SUCTION SUBMERSIBLE STRAINER TRANSDUCER (DOWNSTREAM FROM SUCTION) FLOW Figure 4. Typical Submersible Transducer Installation DISCHARGE LINES Siphoning If the application involves a high discharge head, gradually close the discharge Do not terminate the discharge line at a level lower throttling valve before stopping the pump.

  • Page 15: Automatic Air Release Valve

    OM−05520 SUPER T SERIES affect pump discharge capacity; however, the by- prevent flooding during service of an auto- pass line should be at least 1 inch (25,4 mm) in di- matic air release valve in a below-ground ameter to minimize the chance of plugging. lift station), if a manual shut-off valve is in- stalled anywhere in a bypass line, it must be a full-opening, ball-type valve to pre-...

  • Page 16: Air Release Valve Installation

    SUPER T SERIES OM−05520 Liters) per minute) will occur when the valve is fully closed. Be sure the bypass line is directed back to the wet well or tank to prevent hazardous spills. É É É When the pump shuts down, the spring returns the diaphragm to its original position.

  • Page 17: Alignment

    OM−05520 SUPER T SERIES DISCHARGE PIPE CLEAN-OUT COVER INSTALL AIR RELEASE VALVE IN HORIZONTAL POSITION DISCHARGE CHECK VALVE 90_ LONG RADIUS ELBOW SUPPORT PUMP DISCHARGE BRACKET SELF-PRIMING CENTRIFUGAL PUMP BLEED LINE 1" (25,4 MM) DIA. MIN. (CUSTOMER FUR- NISHED) EXTEND 6" SUCTION (152 MM) BELOW LINE...

  • Page 18: Operation − Section C

    OM−05520 SUPER T SERIES OPERATION − SECTION C Review all SAFETY information in Section A. cated (see LUBRICATION in MAINTENANCE AND REPAIR). Follow the instructions on all tags, labels and This pump is self-priming, but the pump should decals attached to the pump. never be operated unless there is liquid in the pump casing.

  • Page 19: Starting

    OM−05520 SUPER T SERIES Press and hold the white AUTO" button on the STARTING control panel until the red AUTO" light illuminates. The auto-start system is now armed. NOTE The unit can continue to be started manually with This pump is equipped with an automat- the keyswitch in the AUTO START"...

  • Page 20: Optional Eps Control

    OM−05520 SUPER T SERIES Stop the unit manually by pressing the OFF/SET" f) SEt b.on... B ON setpoint, units of level. button. g) Hrn dLy... Horn on, A output delay time, 5−30 seconds, in OPTIONAL EPS CONTROL 5-second increments. h) LO BAT... Indicator, shows battery...

  • Page 21: Eps Functions

    OM−05520 SUPER T SERIES EPS Functions ter false signals that could cause nuisance" trip- ping of the contacts. Actual functions of the control occur as follows: Power is applied to the unit. NOTE If the Hrn dLy" is changed during the actual A out- Unit performs display test for approximately 4 put delay cycle, the current cycle is not changed;...

  • Page 22: Span Adjustment

    OM−05520 SUPER T SERIES Press 3 times and the LCD screen will display Calibrate Zro". Press until a character or number on the display changes. A manual shut-off valve should not be Press to accept the entry and advance to Cali- installed in any bypass line.
  • Page 23 OM−05520 SUPER T SERIES Liquid Temperature And Overheating should also be checked if pump flow rate begins to drop. If a vacuum suction gauge has been in- stalled, monitor and record the readings regularly The maximum liquid temperature for this pump is to detect strainer blockage.
  • Page 24 OM−05520 SUPER T SERIES Automatic Stopping ty shutdown features are pre-set at the factory; do not attempt to adjust any of In the automatic mode, the pump will stop when the settings. Determine the cause of the liquid in the wet well or sump lowers and acti- shutdown before putting the unit back vates the Off"...
  • Page 25 OM−05520 SUPER T SERIES liquid during the draining process. Clean out any against the housing. Record this temperature for remaining solids by flushing with a hose. future reference. A sudden increase in bearing temperatures is a BEARING TEMPERATURE CHECK warning that the bearings are at the point of failing to operate properly.
  • Page 26 SUPER T SERIES OM−05520 TROUBLESHOOTING − SECTION D Review all SAFETY information in Section A. 5. Close the suction and discharge valves. 6. Vent the pump slowly and cau- tiously. 7. Drain the pump. Before attempting to open or service the pump: 1.
  • Page 27 OM−05520 SUPER T SERIES Table 1. Trouble Shooting Chart (cont.) TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP STOPS OR FAILS Leaking or worn seal or pump gas- Check pump vacuum. Replace ket. leaking or worn seal or gasket. TO DELIVER RATED FLOW OR PRESSURE Strainer clogged.
  • Page 28 SUPER T SERIES OM−05520 Table 1. Trouble Shooting Chart (cont.) TROUBLE POSSIBLE CAUSE PROBABLE REMEDY BEARINGS RUN TOO Bearing temperature is high, but Check bearing temperature regular- within limits. ly to monitor any increase. Low or incorrect lubricant. Check for proper type and level of lubricant.
  • Page 29 OM−05520 SUPER T SERIES Preventive Maintenance Schedule Service Interval* Item Daily Weekly Monthly Semi- Annually Annually General Condition (Temperature, Unusual Noises or Vibrations, Cracks, Leaks, Loose Hardware, Etc.) Pump Performance (Gauges, Speed, Flow) Bearing Lubrication Seal Lubrication (And Packing Adjustment, If So Equipped) V-Belts (If So Equipped) Air Release Valve Plunger Rod (If So Equipped)
  • Page 30 SUPER T SERIES OM−05520 PUMP MAINTENANCE AND REPAIR - SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL T10A60S−BF6L Based on 70_ F (21_ C) clear water at sea level Contact the Gorman-Rupp Company to verify per- formance or part numbers.
  • Page 31 OM−05520 SUPER T SERIES SECTION DRAWING PARTS PAGE Figure 1. Pump Model T10A60S−BF6L PAGE E − 2 MAINTENANCE & REPAIR...
  • Page 32 SUPER T SERIES OM−05520 PARTS LIST Pump Model T10A60S−BF6L (From S/N 1271344 Up) If your pump serial number is followed by an N", your pump is NOT a standard production model. Contact the Gorman-Rupp Company to verify part numbers. ITEM PART MAT’L PART NAME...
  • Page 33 OM−05520 SUPER T SERIES SECTION DRAWING Figure 2. 46143−008 Deutz Power Unit Kit PAGE E − 4 MAINTENANCE & REPAIR...
  • Page 34 SUPER T SERIES OM−05520 PARTS LIST 46143−008 Deutz Power Unit Kit ITEM PART MAT’L PART NAME NUMBER CODE DEUTZ BF6L ENGINE 29224−101 −−− BASE/FUEL TANK 41553−008 24150 R.H. ENGINE RAIL 34458−038 15080 L.H. ENGINE RAIL 34441−069 15080 NOT REQUIRED WEATHER CAP S1706 −−−...
  • Page 35 OM−05520 SUPER T SERIES SECTION DRAWING TOP VIEW Figure 3. T10A60S−(SAE 3/11.5) Pump End Assembly PAGE E − 6 MAINTENANCE & REPAIR...
  • Page 36 SUPER T SERIES OM−05520 PARTS LIST T10A60S−(SAE 3/11.5) Pump End Assembly ITEM PART NAME PART MAT’L ITEM PART NAME PART MAT’L NUMBER CODE NUMBER CODE PUMP CASING 38222−701 10010 SUCTION GASKET 2751GA 19370 REPAIR ROTATING ASSY 44163−359 −−− SUCTION STICKER 6588AG −−−...
  • Page 37 OM−05520 SUPER T SERIES SECTION DRAWING DRIVE END VIEW Figure 4. 44163−359 Repair Rotating Assembly PAGE E − 8 MAINTENANCE & REPAIR...
  • Page 38 SUPER T SERIES OM−05520 PARTS LIST 44163−359 Repair Rotating Assembly ITEM PART MAT’L PART NAME NUMBER CODE IMPELLER 38615−072 11010 CARTRIDGE SEAL ASSEMBLY 46513−154 −−− SEAL PLATE 38272−423 10010 SEAL PLATE GASKET 38684−302 19140 BEARING HOUSING O-RING S1874 −−− HEX HD CAPSCREW 21632−945 −−−...
  • Page 39 OM−05520 SUPER T SERIES SECTION DRAWING Figure E−3. 44162−172 Drive Assembly PARTS LIST ITEM PART MAT’L PART NAME NUMBER CODE COUPLING KIT 48112−016 −−− −BUSHING 24131−497 −−− −COUPLING ASSEMBLY 24391−102 −−− −LOCKWASHER 21171−536 −−− SAE APPLICATION SOCKET HD CAPSCREW BD0606 15991 HEX HD CAPSCREW B0605...
  • Page 40 SUPER T SERIES OM−05520 PUMP AND SEAL DISASSEMBLY AND REASSEMBLY Before attempting to open or service the pump: Review all SAFETY information in Section A. 1. Familiarize yourself with this man- ual. Follow the instructions on all tags, label and de- 2.
  • Page 41 OM−05520 SUPER T SERIES valve body to the suction piping. Disconnect the shoulder-type coupling (36) and separate the valve body and check valve from the suction head. Sepa- rate the check valve from the valve body as de- Make certain the chain or cable is posi- scribed above.
  • Page 42 SUPER T SERIES OM−05520 shaft (18) with the V" notch positioned over the the inner hardware (19 and 20) and shim sets (22). shaft key. Separate the casing ring from the pump casing. Tie and tag the shim sets for ease of reassembly. With the impeller rotation still blocked, see Figure 6 Install hooks in the mounting holes in the drive and use a long piece of heavy bar stock to pry...
  • Page 43 OM−05520 SUPER T SERIES tionary seat until the seat, O-rings, and stationary element can be removed. If no further disassembly is required, refer to Seal Most cleaning solvents are toxic and Installation. flammable. Use them only in a well ven- tilated area free from excessive heat, Shaft and Bearing Removal and Disassembly sparks, and flame.
  • Page 44 SUPER T SERIES OM−05520 The bearings may be heated to ease installation. An induction heater, hot oil bath, electric oven, or hot plate may be used to heat the bearings. Bear- ings should never be heated with a direct flame or Most cleaning solvents are toxic and directly on a hot plate.
  • Page 45 OM−05520 SUPER T SERIES sleeve and a press to reposition the bearings not to damage the lip of the oil seal (13) on the shaft against the shaft shoulders. keyway. Lubricate the bearing housing as indicated in LU- If heating the bearings is not practical, use a suit- BRICATION at the end of this section.
  • Page 46 SUPER T SERIES OM−05520 lubricating oil on the finished faces. Assemble the seal as follows, (see Figure 8). SEAL PLATE SPRING RETAINER O-RINGS IMPELLER SLEEVE O-RING IMPELLER INTEGRAL SHIMS SHAFT SLEEVE IMPELLER STATIONARY SHAFT ROTATING ELEMENT ELEMENT SHEAR RING BELLOWS (SHEARED) SPRING OIL SEAL...
  • Page 47 OM−05520 SUPER T SERIES proper clearance as described in Impeller Instal- O-RING ENGAGED WITH SEAL PLATE lation and Adjustment. BORE If necessary to reuse an old seal in an emer- gency, carefully separate the rotating and station- ary seal faces from the bellows retainer and sta- tionary seat.
  • Page 48 SUPER T SERIES OM−05520 Slide the rotating portion of the seal (consisting of Rotating Assembly Installation the integral shaft sleeve, spring centering washer, (Figure 3) spring, bellows and retainer, and rotating element) onto the shaft until the seal faces contact. Install the bearing housing and seal plate O-rings (39 and 40), and lubricate them with light grease.
  • Page 49 OM−05520 SUPER T SERIES good seal with the suction head or interfere with the wear plate (31). Inspect the wear plate for wear or damage and replace as required. Slide the wear plate into the pump casing until fully seated. Make certain that the flexible portion of the coupling is mounted as shown in Figure 5.
  • Page 50 SUPER T SERIES OM−05520 Install any leveling shims used under the casing Bearings mounting feet, and secure the casing to the base (Figure 4) with the previously removed hardware. The bearing housing was fully lubricated when shipped from the factory. Check the oil level regu- PRESSURE RELIEF VALVE larly through the sight gauge (29) and maintain it at MAINTENANCE...
  • Page 51 For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419−755−1280 International: +1−419−755−1352 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519−631−2870 THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA...

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