Table of Contents
Related Manuals for GORMAN-RUPP PUMPS T6B3S-B
Summary of Contents for GORMAN-RUPP PUMPS T6B3S-B
- Page 1 OM-05603-02 March 27, 2020 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMPS MODELS T6B3S-B INCLUDING: /F, /FM/, /WW, WWS GORMAN‐RUPP PUMPS www.grpumps.com 2020 Gorman‐Rupp Pumps Printed in U.S.A.
- Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below. Your Gorman‐Rupp distributor needs this information when you require parts or service. Pump Model: Serial Number:...
-
Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY - SECTION A . - Page 4 TABLE OF CONTENTS (continued) BEARING TEMPERATURE CHECK ......... . PAGE C - 4 TROUBLESHOOTING - SECTION D .
-
Page 5: Introduction
SUPER T SERIES OM-05603 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. HAZARD AND INSTRUCTION Read this manual carefully to learn how to safely DEFINITIONS install and operate your pump. Failure to do so could result in personal injury or damage to the The following are used to alert maintenance per... -
Page 6: Safety - Section A
SUPER T SERIES OM-05603 SAFETY - SECTION A This information applies to Super T Se riesr basic pumps. Gorman‐Rupp has no control over or particular knowledge of the power source which will be used. This pump is designed to handle liquids Refer to the manual accompanying the containing large entrained solids or power source before attempting to be... - Page 7 OM-05603 SUPER T SERIES Do not operate the pump against a Do not operate the pump without the closed discharge valve for long periods of time. If operated against a closed dis guards in place over the rotating parts. charge valve, pump components will Exposed rotating parts can catch cloth...
-
Page 8: Installation - Section B
[ 279,4 ] [ 295,8 ] [ 527,0 ] DIMENSIONS: APPROX INCHES 33.07 11.38 [MILLIMETERS] [ 840,0 ] [ 288,9 ] APPROX 22.75 [ 577,8 ] Figure 1. Pump Model T6B3S-B, Including /F, /FM, /WW, /WWS INSTALLATION PAGE B - 1... -
Page 9: Preinstallation Inspection
OM-05603 SUPER T SERIES PREINSTALLATION INSPECTION POSITIONING PUMP The pump assembly was inspected and tested be fore shipment from the factory. Before installation, inspect the pump for damage which may have oc Death or serious personal injury and curred during shipment. Check as follows: damage to the pump or components can occur if proper lifting procedures a. -
Page 10: Suction And Discharge Piping
SUPER T SERIES OM-05603 (304,8 mm) must be maintained to permit removal Gauges of the cover. Most pumps are drilled and tapped for installing discharge pressure and vacuum suction gauges. If SUCTION AND DISCHARGE PIPING these gauges are desired for pumps that are not tapped, drill and tap the suction and discharge lines not less than 18 inches (457,2 mm) from the suction and discharge ports and install the lines. -
Page 11: Suction Lines In Sumps
OM-05603 SUPER T SERIES should be sealed with pipe dope to ensure an air air to escape from the liquid before it is drawn into tight seal. Follow the sealant manufacturer's rec the suction inlet. ommendations when selecting and applying the If two suction lines are installed in a single sump, pipe dope. -
Page 12: Discharge Lines
SUPER T SERIES OM-05603 minimize the chance of plugging. DISCHARGE LINES Siphoning In low discharge head applications (less than 30 feet or 9 meters), it is recommended that the by Do not terminate the discharge line at a level lower pass line be run back to the wet well, and located 6 than that of the liquid being pumped unless a si... -
Page 13: Automatic Air Release Valve
OM-05603 SUPER T SERIES AUTOMATIC AIR RELEASE VALVE When properly installed, a Gorman‐Rupp Auto matic Air Release Valve will permit air to escape If a manual shut‐off valve is installed in through the bypass line and then close automati a bypass line, it must not be left closed cally when the pump is fully primed and pumping during operation. -
Page 14: Alignment
SUPER T SERIES OM-05603 DISCHARGE PIPE CLEAN‐OUT COVER INSTALL AIR RELEASE VALVE IN HORIZONTAL POSITION DISCHARGE CHECK VALVE 90_ LONG RADIUS ELBOW SUPPORT PUMP DISCHARGE BRACKET SELF‐PRIMING CENTRIFUGAL PUMP BLEED LINE 1” (25,4 MM) DIA. MIN. (CUSTOMER FUR NISHED) DO NOT EX SUCTION TEND BELOW PUMP LINE... -
Page 15: Coupled Drives
OM-05603 SUPER T SERIES Adjusting the alignment in one direction may alter the alignment in another direc tion. check each procedure after altering alignment. Coupled Drives Figure 5. Aligning Non‐Spider Type Couplings Check parallel adjustment by laying a straightedge across both coupling rims at the top, bottom, and When using couplings, the axis of the power side. -
Page 16: Drive Belt Tensioning
SUPER T SERIES OM-05603 Select pulleys that will match the proper speed ra DRIVE BELT TENSIONING tio; overspeeding the pump may damage both General Rules of Tensioning pump and power source. For new drive belts, check the tension after 5, 20 and 50 hours of operation and re‐tension as re... -
Page 17: Operation - Section C
OM-05603 SUPER T SERIES OPERATION - SECTION C Review all SAFETY information in Section A. 2. The pump has not been used for a consider able length of time. Follow the instructions on all tags, labels and de 3. The liquid in the pump casing has evapo cals attached to the pump. -
Page 18: Operation
OM-05603 SUPER T SERIES Consult the operating manual furnished with the filled, adjust the throttling valve to the required flow power source before attempting to start the power rate. source. If an electric motor is used to drive the pump, re move V‐belts, couplings, or otherwise disconnect the pump from the motor before checking motor Do not operate the pump against a... -
Page 19: Strainer Check
OM-05603 SUPER T SERIES gaged to be ejected with great force. Af 2. Disconnect or lock out the power ter the pump completely cools, drain the source to ensure that the pump will liquid from the pump by removing the remain inoperative. -
Page 20: Cold Weather Preservation
OM-05603 SUPER T SERIES shock waves can be transmitted to the pump and remaining liquid that could freeze the pump rotat piping system. Close all connecting valves slowly. ing parts. If the pump will be idle for more than a few hours, or if it has been pumping liquids con... - Page 21 SUPER T SERIES OM-05603 TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. Before attempting to open or service the pump: 1. Familiarize yourself with this manual. 2. Lock out or disconnect the power source to ensure that the pump will remain inoperative.
- Page 22 OM-05603 SUPER T SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY Suction intake not submerged at Check installation and correct PUMP STOPS OR FAILS TO DELIVER proper level or sump too small. submergence as needed. RATED FLOW OR Impeller or other wearing parts worn Replace worn or damaged parts.
- Page 23 SUPER T SERIES OM-05603 equipped) between regularly scheduled inspec PREVENTIVE MAINTENANCE tions can indicate problems that can be corrected Since pump applications are seldom identical, and before system damage or catastrophic failure oc pump wear is directly affected by such things as curs.
- Page 24 PUMP MAINTENANCE AND REPAIR - SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL T6B3S-B, /F, /FM, /WW and /WWS Based on 70 F (21 C) clear water at sea level Contact the Gorman‐Rupp Company to verify per...
- Page 25 OM-05603 SUPER T SERIES ILLUSTRATION PARTS PAGE Figure 1. Pump Model T6B3S-B ncluding /F, /FM, /WW and /WWS PAGE E - 2 MAINTENANCE & REPAIR...
- Page 26 OM-05603 SUPER T SERIES PARTS LIST Pump Model T6B3S-B ncluding /F, /FM, /WW and /WWS (From S/N 1728584 Up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers.
- Page 27 OM-05603 SUPER T SERIES ILLUSTRATION SEAL AREA DETAIL Ï Ï Ï Ï Ï Î Î Î Î Ï Ï Ï Ï Ï Î Î Ï Ï Ï Ï Î Î Î Î Î Î Ç Ç Ç Ç Ï Ï Ï Ï Ì...
- Page 28 OM-05603 SUPER T SERIES PARTS LIST Repair Rotating Assemblies Note: Order complete Repair Rotating Assemblies for /WW and /WWS models from the Pump Model As sembly Parts List on page E-3. Repair Rotating Assemblies for /WW models include all of the standard parts listed below.
- Page 29 OM-05603 SUPER T SERIES For power source disassembly and repair, consult PUMP AND SEAL DISASSEMBLY the literature supplied with the power source, or AND REASSEMBLY contact your local power source representative. Review all SAFETY information in Section A. Follow the instructions on all tags, label and decals Before attempting to open or service the attached to the pump.
- Page 30 SUPER T SERIES OM-05603 from the pump casing is to remove the back cover adequate protective clothing when nuts (17) and two diagonally opposing locking col working on the pump or piping. lars (8). Install two 1/2-16 UNC x 2 inch long screws in the tapped holes in the back cover and use them to press the back cover out of the pump casing.
- Page 31 OM-05603 SUPER T SERIES Install the shaft key (23). Install a lathe dog on the drive end of the shaft (24) with the “V” notch posi tioned over the shaft key. With the impeller rotation still blocked, see Figure 3 APPROX.
- Page 32 SUPER T SERIES OM-05603 9) and separate the seal plate (5) and gasket (6) from the bearing housing (10). Position the seal plate on a flat surface with the impeller side down. Use a wooden dowel or other suitable tool to press To prevent damage during removal from on the back side of the stationary seat until the the shaft, it is recommended that bearings...
- Page 33 OM-05603 SUPER T SERIES If bearing replacement is required, remove the out O.D. toward the drive end of the shaft. board bearing snap ring (21), and use a bearing puller to remove the bearings from the shaft. The bearings may be heated to ease installation. An induction heater, hot oil bath, electric oven, or Shaft and Bearing Reassembly and Installation hot plate may be used to heat the bearings.
- Page 34 SUPER T SERIES OM-05603 seat bore in the seal plate for dirt, nicks and burrs, the bearing bore, push against the outer and remove any that exist. The stationary seat bore race. Never hit the balls or ball cage. must be completely clean before installing the Position the outboard oil seal (7) in the bearing seal.
- Page 35 OM-05603 SUPER T SERIES RETAINER SEAL PLATE SPRING IMPELLER O‐RINGS SPRING SLEEVE CENTERING O‐RING WASHER BELLOWS SHAFT SLEEVE IMPELLER SHAFT ROTATING STATIONARY ELEMENT ELEMENT OIL SEAL IMPELLER SHIMS STATIONARY SEAT DRIVE BAND Figure 5. Cartridge Seal Assembly Clean and inspect the impeller as described in Im peller Installation and Adjustment.
- Page 36 SUPER T SERIES OM-05603 Handle the seal parts with extreme care to prevent NOTE damage. Be careful not to contaminate precision A firm resistance will be felt as the impeller presses finished faces; even fingerprints on the faces can the stationary seat into the seal plate bore. shorten seal life.
- Page 37 OM-05603 SUPER T SERIES To set the impeller and wear plate clearance, refer to the Back Cover Installation And Adjustment. Suction Check Valve Installation The shaft and impeller threads must be (Figure 1) completely clean before reinstalling the im peller. Even the slightest amount of dirt on Inspect the check valve assembly (27) and replace the threads can cause the impeller to seize it if badly worn.
- Page 38 SUPER T SERIES OM-05603 in the locking collars realign with the tapped screw USE TWO USE TWO REMAINING OPPOSING ADJUSTING SCREWS AND holes in the back cover plate. Secure the locking BACK COVER NUTS LOCKING COLLARS TO collars (8) to the back cover plate with the hard SET FACE CLEARANCE TO PRESS BACK COVER...
- Page 39 OM-05603 SUPER T SERIES Final Pump Assembly Bearings (Figure 1) (Figure 2) Install the shaft key (23, Figure 2) and reconnect The bearing housing was fully lubricated when the power source. Be sure to install any guards shipped from the factory. Check the oil level regu used over the rotating members.
- Page 40 For Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 Canada: 519-631-2870 International: +1-419-755-1352 GORMAN‐RUPP PUMPS...
Need help?
Do you have a question about the T6B3S-B and is the answer not in the manual?
Questions and answers