Dwyer Instruments PUB-10 Installation And Operating Instructions Manual

Dwyer Instruments PUB-10 Installation And Operating Instructions Manual

Portable ultrasonic flowmeter kit

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SERIES PUB & PUF
PORTABLE ULTRASONIC FLOWMETER KIT
Portable, Non-Invasive and Data Logging Option
PUB
PUF
The SERIES PUB & PUF Portable Ultrasonic Flowmeter Sets utilize the transit-time
difference for measuring flow rates in pipes non-invasively. Units offer flow rate local
display with analog and pulsed outputs. The Series PUF offers the same features plus
data logging capability.
FEATURES/BENEFITS
• Non-invasive pipe measurement
• Compact and lightweight
• Incorporate the latest electronics and signal processing technologies realizing high
performance and easy operation
• Ideal for on-the-go flow monitoring, capable of 20 hours continuous operation with
built-in, rechargeable battery
• Easy to read graphic display with convenient backlight for visual comfort
• Efficient layout of the function keys for easy to use programming
• PUB features rugged carrying case with molded foam inserts
• PUF boasts an IP67 rated case to hold and protect all equipment conveniently
APPLICATIONS
• Water treatment
• Industrial systems
• Irrigation applications
• Treated water flow
• River water
• Sea water
• Potable water
• Demineralized water
• Glycol/water mix
• Hydraulic system
• Diesel oil
• Water use data logging
MODEL CHART - STANDARD VERSION
Model
Pipe Size Range in (mm)
PUB-10
0.5 to 4.5 (13 to 115)
PUB-20
2 to 40 (50.7 to 1016)
MODEL CHART - DATA LOGGING VERSION
Model
Pipe Size Range in (mm)
PUF-1001
0.5 to 78 (13 to 2000)
PUF-1002
0.5 to 4.5 (13 to 115)
PUF-1003
2 to 78 (50 to 2000)
322
DWYER INSTRUMENTS, INC. | www.dwyer-inst.com
KIT INCLUDES
• Converter
• Set of transducers
• Transducer holders
• Set of transducer cables (6.56´ (2 m))
• 4 to 20 mA communication cables
• 12 VDC power supply
• Ultrasonic coupling grease
• Set of chains
• Ruled guide rail
• Test block
• Carrying case
10-25/64 [264.00]
SPECIFICATIONS
Service: Homogeneous liquids that do not contain air bubbles capable of ultrasonic
wave propagation.
Inputs: Lemo connector cable from sensors.
Range: 0.33 to 65.62 ft/s (0.1 to 20 m/s).
Display: 240 x 64 pixel graphic display, high contrast black on white with backlight;
Languages: English, French, German, Swedish, Italian, Spanish, Portuguese,
Russian, Norwegian, and Dutch; 5.2˝ W x 1.5˝ H.
Accuracy: ±0.5 to 2% of flow reading for flow rate > 0.66 ft/s (0.2 m/s) and pipe ID
> 2.95 in (75 mm); ±3% of flow reading for flow rate > 0.66 ft/s (0.2 m/s) and pipe ID
in range 0.512 to 2.95˝ (13 to 75 mm); ±6% of flow reading for flow rate < 0.66 ft/s
(0.2 m/s).
Power Requirements: 9 to 24 VDC, (1) 5-Cell NiMH battery, internal, factory
replaceable (continuous operation time: 20 hours with back-light and output off)
(recharging time: 6.5 hours, power adapter used).
Power Consumption: 10.5 W.
Power Adapter: 110/240 VAC adapter. UK,US, European adapters included.
Temperature Limits: -4 to 275°F (-20 to 135°C).
Outputs: Analog: 1 opto-isolated output: 4 to 20 mA, 0 to 16 mA or 0 to 20 mA
(selectable); Error current: 0 to 26 mA (selectable); Load resistance: 620 Ω max;
Pulse: 1 opto-isolated MOSFET relay, 150 mA max, 500 pps max, 200 Hz max.
Serial Communications: USB; RS-232 (PUF only).
Enclosure Rating: Converter: IP54; Transducers: IP51.
Materials: Flame retardant injection molded ABS plastic.
Repeatability: ±0.5 % of measured value or ±0.066 ft/s (0.02 m/s).
Electrical Connections: Multi-pin Lemo plugs.
Turbidity: < 3% by volume of particulate content.
Permissible Air Content: < 3% by volume.
Response Time: < 500 ms.
Weight: Unit without accessories: 2.3 lb (1.06 kg); Unit with accessories in carrying
case: 13.23 lb (6.0 kg).
Agency Approvals: CE.
ADDITIONAL SPECIFICATIONS
Applicable Pipe Material: Carbon steel, SS, copper, UPVC/PVDF, concrete,
galvanized steel, mild steel, glass, brass.
Applicable Pipe Lining: Rubber, glass, concrete, epoxy, steel, other*.
Pipe Wall Thickness: 0.04 to 3˝ (1 to 75 mm).
Pipe Lining Thickness: < 1˝ (< 25 mm).
*Selectable option for special material with known propagation rate of lining material.
OPTIONS
Use order code: Description
NISTCAL-FU
NIST traceable calibration certificate
USA: California Proposition 65
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
1-31/32
[50.00]
6-39/64
[168.00]

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Summary of Contents for Dwyer Instruments PUB-10

  • Page 1 NIST traceable calibration certificate PUF-1001 0.5 to 78 (13 to 2000) PUF-1002 0.5 to 4.5 (13 to 115) PUF-1003 2 to 78 (50 to 2000) USA: California Proposition 65 WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov DWYER INSTRUMENTS, INC. | www.dwyer-inst.com...
  • Page 2 Bulletin F-PUB Series PUB Portable Ultrasonic Flowmeter Kit Installation and Operating Instructions ©Copyright 2012 Dwyer Instruments, Inc. Printed in USA 9/12 Version 1.0 DWYER INSTRUMENTS, INC. Phone: 219/879-8000 www.dwyer-inst.com P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, USA Fax: 219/872-9057...
  • Page 4: Table Of Contents

    Table of Contents 1: General Description 1.1 Introduction 1.2 Principles of Operation 1.3 Supplied Hardware 1.4 PUB Instrument 1.4.1 Connectors 1.4.2 Keypad 1.4.3 Power supply and battery charging 1.5 Transducers 2: Installation 2.1 Transducer Positioning 2.2 Transducer Attachment 2.2.1 Preparation 2.2.2 Attaching the transducer holders 2.2.3 Fitting the transducers 3: Operating Procedures...
  • Page 5 3.7 Configuring the Current / Pulse Output 3.7.1 Current output 3.7.2 Pulse output 4: Maintenance & Repair 4.1 Warranty / Return 5: Troubleshooting 5.1 Overview 5.2 General Troubleshooting Procedure 5.3 Warning & Status Messages 5.4 Test Block 5.5 Microprocessor Reset Facility 5.6 Diagnostics Display 6: Specification...
  • Page 6: 1: General Description

    1: General Description 1: General Description Introduction This manual describes the operation of the Dwyer PUB portable flowmeter. The flowmeter is designed to work with clamp-on transducers to enable the flow of a liquid within a closed pipe to be measured accurately without needing to insert any mechanical parts through the pipe wall or protrude into the flow system.
  • Page 7: Principles Of Operation

    1: General Description Principles of Operation When ultrasound is transmitted through a liquid, the speed at which the sound travels through the liquid is accelerated slightly if it is transmitted in the same direction as the liquid flow, and decelerated slightly if transmitted against it.
  • Page 8: Supplied Hardware

    1: General Description Supplied Hardware The PUB equipment is supplied in a rugged polypropylene carrying case fitted with a foam insert to give added protection for transportation. The supplied components are shown in Figure 1.2. Transducer Cables (x2) Test Block Chains (x2) Ultrasonic Couplant 4 to 20 mA /...
  • Page 9: Pub Instrument

    1: General Description PUB Instrument The PUB is a microprocessor controlled instrument operated through a menu system using an inbuilt LCD display and keypad. It can be used to display the instantaneous fluid flow rate or velocity, together with totalized values. The instrument can also provide a variable current or variable ‘pulse’...
  • Page 10: Keypad

    1: General Description Numerical keypad Scroll RIGHT Scroll LEFT with dual function keys ON/OFF Scroll UP ENTER (SELECT) Scroll DOWN Figure 1.4 Keypad 1.4.2 Keypad The instrument is configured and controlled via a 16-key tactile membrane keypad, as shown in Figure 1.4. ON/OFF Key The ON/OFF key is shown on the top left of the keypad.
  • Page 11: Power Supply And Battery Charging

    1: General Description 1.4.3 Power supply and battery charging Operating power is provided by an internal battery that can be charged from the utility supply using the supplied external charger. When you first receive the unit you must put the battery on charge for a minimum of 6.5hrs before use.
  • Page 12: 2: Installation

    2: Installation 2: Installation Transducer Positioning In many applications an even flow velocity profile over The PUB equipment expects a uniform flow profile as a a full 360° is unattainable due, for example, to the distorted flow will produce unpredictable measurement presence of air turbulence at the top of the flow and errors.
  • Page 13: Transducer Attachment

    2: Installation Transducer Attachment The transducers are fitted to adjustable transducer holders which are secured to the pipe using wrap-around chains and mechanically connected together by a steel separation bar. The separation bar also acts as a ruler to allow the distance between the transducers to be accurately set to the value determined by the PUB instrument. When fitting the transducer holders, it is easiest to assemble them onto the separation bar and adjust to the required separation distance before attaching them to the pipe.
  • Page 14: Fitting The Transducers

    2: Installation On each transducer holder, attach one end of a securing chain to a hook on the tensioning bar (B), wrap the chain (G) around the pipe and then attach it to the hook on the other end of the tensioning bar while keeping the chain as tight as possible.
  • Page 15: 3: Operating Procedures

    3: Operating Procedures 3: Operating Procedures Initial instrument setup (Paragraph 3.1) Battery charging, Set date/time, Language, Backlight Connect and take basic flow readings At a one-off location At a frequent location Manage site details (Paragraph 3.2) (Paragraph 3.3) (Paragraph 3.4) QUICK START VIEW EDIT SITE DATA Set up a named site...
  • Page 16: Setting-Up The Instrument

    3: Operating Procedures Setting-up the Instrument 3.1.1 Using the instrument for the first time Before you use your PUB for the first time you should first charge the battery, then select the display language and set-up the internal clock, as described below. Charging the battery Connect the external battery charger to the charger socket at the bottom of the instrument then switch on the utility supply.
  • Page 17: Enabling/Disabling The Backlight

    3: Operating Procedures Setting the Date & Time SETUP INSTRUMENT DD-MM-YY HH:MM:SS Select Setup Instrument from the MAIN Qxx.xx% MENU. The screen shown here should be Set Date & Time : dd-mm-yy hh:mm:ss displayed. Calibrate 4-20mA Select Set Date & Time and press the ENTER Pulse status Backlight Disabled...
  • Page 18: Using The Quick Start Menu

    3: Operating Procedures Using the Quick Start Menu If you want to perform a ‘one-time’ flow reading at a particular pipe location, the Quick Start menu provides the quickest way to set up the PUB system and access the FLOW READING screen. If the point at which you intend to take the measurement is likely to require regular monitoring, it is best to set it up as a ‘Site’...
  • Page 19 3: Operating Procedures PIPE WALL MATERIAL DD-MM-YY HH:MM:SS Select the pipe wall material from the list provided, then press the ENTER key. Select pipe wall material If the material is not listed select Other and Mild Steel enter the propagation rate of the pipe wall S' less Steel 316 material in meters/sec.
  • Page 20 3: Operating Procedures 15. The SENSOR SEPARATION screen now displays SENSOR SEPARATION DD-MM-YY HH:MM:SS Site : Quickstart a summary of the entered parameters and Pipe : 0.40 Inches informs you of the mode of operation and the Wall : 0.20 Inches distance to set up between the sensors.
  • Page 21: Using The System At A Regularly Monitored Location

    3: Operating Procedures Flow monitoring The FLOW READING screen is the one most used during normal monitoring operation. It shows the instantaneous fluid flow together with totalized values (when enabled). In this mode you can select the flow measurement units by pressing keys 7 (liters), 8 (Gallons, Barrels) or 9 (m³), or change the display to show velocity by pressing key 4.
  • Page 22 3: Operating Procedures 11. The SENSOR SEPARATION screen now displays SENSOR SEPARATION DD-MM-YY HH:MM:SS Site : MySite a summary of the entered parameters and Pipe : 4.00 Inches informs you of the type of sensor to be used, the Wall : 0.20 mode of operation, and the distance to set up Sensors...
  • Page 23: Managing Named Sites

    3: Operating Procedures Managing Named Sites If you want to monitor a particular site location frequently you can set up a named ‘Site’ to store the installation details, such as pipe dimensions and material, required to set-up the PUB system. These can then be recalled later when revisiting that particular location.
  • Page 24: Changing A Site Name

    3: Operating Procedures 3.4.2 Changing a site name To change a site name, use the same method described above for generating a new site: but in this case select a current site name to change rather than an EmptySite. Instrument Calibration The PUB is fully calibrated before it leaves the factory;...
  • Page 25: Adjusting The Calibration Factor

    3: Operating Procedures Press the Options key to access the FLOW FLOW READING OPTION DD-MM-YY HH:MM:SS READING OPTION screen shown. Data review Select Set zero flow (m/s) and press the Zero Cutoff (m/s) 0.00 ENTER key. Set zero flow (m/s) 0.00 Damping (secs) Press the ENTER key on the subsequent screen...
  • Page 26: Adjusting The Roughness Factor

    3: Operating Procedures 4. Press the Options key to access the FLOW FLOW READING OPTION DD-MM-YY HH:MM:SS READING OPTION screen shown. Data review 5. Scroll down and select Calibration factor. Zero Cutoff (m/s) 0.00 Set zero flow (m/s) 0.00 6. Change the calibration factor according to the Damping (secs) error calculated in step 3.
  • Page 27: Adjusting The Damping Factor

    3: Operating Procedures With the system running in FLOW READING mode: FLOW READING OPTION DD-MM-YY HH:MM:SS Press the Options key to access the FLOW READING OPTION screen shown. Data review Scroll down and select Roughness factor. Zero Cutoff (m/s) 0.00 Set zero flow (m/s) 0.00 Change the roughness factor according to the...
  • Page 28: Performing Monitoring Functions

    3: Operating Procedures Performing Monitoring Functions 3.6.1 How to measure totalized flows (manually) The basic measurement indicated on the FLOW READING screen is the instantaneous flow rate, which in some applications may vary over a period of time. Average flow rates are therefore often required in order to get a better understanding of an application’s true performance.
  • Page 29: How To Stop The Totalizer Temporarily

    3: Operating Procedures 3.6.2 How to stop the totalizer temporarily If you want to stop the totalizer temporarily for operational reasons, set the Totalizer option to Stall in the FLOW READING OPTIONS screen as described above. This will stop the totalizer operation without affecting its current values.
  • Page 30 3: Operating Procedures Signal calibration SETUP INSTRUMENT DD-MM-YY HH:MM:SS Select Setup Instrument from the MAIN Qxx.xx% MENU, to access the SETUP INSTRUMENT Set Date & Time : dd-mm-yy hh:mm:ss screen. Calibrate 4-20mA Select Calibrate 4-20mA. Pulse output Backlight Disabled Factory settings Change Language Exit CALIBRATE 4mA...
  • Page 31: Pulse Output

    3: Operating Procedures Convert the measured current to flow rate Assume the maximum flow rate is F (gal/min) and the minimum flow rate F is ‘0’ (gal/min), as shown. [0-16 mA scale] [0-20 mA scale] [4-20 mA scale] I (mA) To calculate the flow rate (gal/min) for a measured current I(mA) then: 0-20 mA 0-16 mA...
  • Page 32 3: Operating Procedures Note: This does not apply if the PULSE OUTPUT menu is accessed by pressing the Pulse key when operating in the FLOW READING mode. Calibrating the pulse output signal range (volumetric mode) PULSE OUTPUT DD-MM-YY HH:MM:SS With the instrument operating in the FLOW Pulse output is ON Qxx.xx% READING mode, press the Pulse function key to...
  • Page 33 3: Operating Procedures Calibrating the pulse frequency range PULSE OUTPUT DD-MM-YY HH:MM:SS With the instrument operating in the FLOW A1 Pulse Frequency is ON Qxx.xx% READING mode, press the Pulse function key Flow units to access the PULSE OUTPUT screen. Output Frequency Select Max Pulse Freq (Hz) and enter the...
  • Page 34: 4: Maintenance & Repair

    4: Maintenance & Repair 4: Maintenance & Repair This instrument does not contain any user-serviceable parts. The following notes are provided as a guide to general equipment care Do not disassemble this unit unless advised by Dwyer. Return the unit to an approved service agent or place of purchase for further advice.
  • Page 35: 5: Troubleshooting

    5: Troubleshooting 5: Troubleshooting Overview If you have a problem with your flow monitoring system it can be due to any of the following: Faulty instrument If you suspect the instrument is faulty, you can check it out using a test block as described in Paragraph 5.4. This will establish that the instrument is functional and receiving a healthy signal from the connected transducers.
  • Page 36: General Troubleshooting Procedure

    5: Troubleshooting Automatic signal loss recovery If the signal is lost or the Quality falls below 40%, the set up procedure, which is normally invoked by selecting Read Flow in the main menu, is automatically run until a good quality signal is found. General Troubleshooting Procedure START Recharge the battery.
  • Page 37: Warning & Status Messages

    5: Troubleshooting Warning & Status Messages FLOW RATE ERRORS No flow signal Interpretation: This message appears when the transducers cannot send or receive signals to each other. Response: Check that all cables are connected, transducers are on the pipe correctly with sufficient couplant on the face.
  • Page 38 5: Troubleshooting 4-20mA ERRORS mA out > Max Interpretation: The actual flow is higher than the maximum set on the mA range. Response: Re-scale the 4 to 20 mA output to be able to cope with the higher flow – see page 24.
  • Page 39: Test Block

    5: Troubleshooting Sensors: INVALID Interpretation: The selected temperature is higher than the maximum allowed for the sensor type. Response: Enter a different temperature. Mode: Err Typ Interpretation: The selected sensors are invalid and the mode cannot be verified. Response: Select a mode that gives a non-zero separation distance. BATTERY ERRORS Battery Low Interpretation: The battery has discharged to below 30% remaining.
  • Page 40: Microprocessor Reset Facility

    5: Troubleshooting Select Sensor mode and position the cursor at Diagonal and press ENTER to return to the SENSOR SELECTION menu. Select Exit and press ENTER to return to the SENSOR SEPARATION screen. Check that the parameters displayed are correct. Apply acoustic couplant to the sensors and attach them to the test block with the connectors positioned towards the center of the test block as shown, and temporarily secure them in place using elastic bands or tape.
  • Page 41 5: Troubleshooting Gain Gain values are typically in the range 600 to 850. Switches Typical Switches values are None and *10. On small pipes (and when using the test block) the value should be None. A Switch value of *100 indicates poor sensor set-up or poor connections. UP/DN time difference The difference in transit times between the upstream and downstream signals due to the fluid flow.
  • Page 42: 6: Specification

    6: Specification 6: Specification GENERAL DSP Measurement Technique: Transit time. Timing Resolution: 50 pico-seconds, continuous signal level indication on display. Flow Velocity Range: Minimum Velocity 0.33 ft/s; Max Velocity 65.6 ft/s: Bi-directional. Turn Down Ratio: 100:1 Accuracy: ±0.5% to ±2% of flow reading for flow rate >0.66 ft/s and Pipe ID >3.0 inches (75 mm). ±3% of flow reading for flow rate >0.66 ft/s and Pipe ID in range 0.5 to 3.0 inches (13 to 75 mm).
  • Page 43 6: Specification TRANSDUCER SETS Standard transducers: Temperature Range -4°F to +275°F (-20°C to +135°C). 'PUB-A' (standard) 0.5 to inch (13 to 115 mm) pipe OD (2 MHz). 'PUB-B' (standard) 2 to 79 inch (50 to 2000 mm) pipe OD (1 MHz). LANGUAGES Standard Supported Languages: English, French, German, Italian, Spanish, Portuguese, Russian, Norwegian, Dutch, Swedish.
  • Page 44 6: Specification MECHANICAL Carrying case: Rating: All components are contained in a hard-wearing polypropylene carrying case with a protective moulded foam insert. Enclosure: Material: Flame retardant injection moulded ABS. Dimensions: 10.4 x 6.6 x 2.0 inches. Weight (Including Battery): 2.4 lb. Protection: IP54.
  • Page 45 6: Specification ©Copyright 2012 Dwyer Instruments, Inc. Printed in USA 9/12 DWYER INSTRUMENTS, INC. Phone: 219/879-8000 www.dwyer-inst.com P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, USA Fax: 219/872-9057 email: info@dwyer-inst.com...

This manual is also suitable for:

Pub seriesPub-20Puf-1001Puf-1002Puf-1003

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