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SportsPlay Megan Installation Instructions Manual

5" with bracket (no clamp) standard layout
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  • Page 1 !"#$%&&%$!'"(!"#$)*+$!'"#( ,'-.&(,./%"( 01(2!$3(4)%+5.$(6"'(+&%,78( #$%"-%)-(&%9'*$( 7:;<=;(>;<?(@A;(;B@C>;(D<BE<:(F;GH>;(F;ICBBCBI(CB=@<::<@CHBJ(...
  • Page 3 MEGA Series Installation Guide TAB SECTION INDEX 1. 3D AND 2D DRAWINGS 2. INSTALLATION GUIDE 3. INSTALLATION STEPS 4. COMPONENT INSTALLATION 5. APPENDIX 6. ORIGINAL COMPONENT MAINTENANCE FORMS 7. COMPLETED COMPONENT MAINTENANCE FORMS 4/2/10 M-C_OUTLINE.V1.0410...
  • Page 5 MEGA Series Installation Guide Table of Contents HARDWARE DRAWINGS COMPONENT INSTALLATION INSTRUCTION SETS !"#$%&'()$ **************************************************************************************** +! APPENDIX ,-./0&12&!1340345 ******************************************************************************* 6! FINAL INSTALLATION STEPS MAINTENANCE AND INSPECTION 67&7%(89:) *************************************************************************************** ;! ,"'&7"8:&#9$8 ******************************************************************************* <! ="",9:)&#9$8************************************************************************************ >! '"?,&97&#9$8************************************************************************************** @! 9AB1C4-34 ********************************************************************************************* D! E021C0&F1G&E0HI3************************************************************************************** D ?-204J&?GC2-KI3H ********************************************************************************+L! ,11/5&-3M&N-40CI-/5*************************************************************************++! E$="%$&E$)9::9:) ************************************************************************+O!
  • Page 7 MODEL MEGAN Installation Guide...
  • Page 9 :?5H*I&67 4)-<&'() 45&67 ;<)7-=&55<- "!!/0!K/$ ;5&>?7- "1*:7'-77 "!!/001 %&'()*+,-. 45&67 "!!/0$8 AB-<>&6 %CCD AB-<>&6 ;-<M5 "1!/!K8 %CCD +,..75 "1!/!K8 "!!/089 +-&=57 +-<.GD7- %<&5 4)<)&C. 45&67 "!!/098 "!!/0!8 J7.F( E7-)&F<5 A<.75 ;5&>?7- "!!/0@" "!!/00@/9 N-F( 4)C-7 ;5&>?7- A<.75 "!!/08"/9 O,<-6*I<55 "0!/!1@ N?CP7 "!!/0!0 L&--C-*A<.75...
  • Page 11 &2 &% &" &&V !!9FV && !"#$%&'()* !"#$%&'()* !"#$%&'()* !"#$%&'()* L<,M).*1+G)H/? A</8?+D=1 A/*) ++++++++++++++G/H/+I0/@;0):: "F#%6#&& '>P)1+&$Q+R+6"Q E9+D/<<,? F37%+N/*C</0+D<>OH) S:)+T,?)1+%2Q+R+7%Q !""#$%$#!&!" IL'I1+I,@;0>/?* A>:*<>BC*,<1+';,<*:;0/= JH)+U<,C;1+%#&% 4/51+6&7#6!2#2"67 J'KG1+I,@;0>/?* 8889:;,<*:;0/=>?.9.,@ './0)1+&123 '())*+&+,-+&...
  • Page 13 M" M)& !"#$%&'()* !"#$%&'()* !"#$%&'()* !"#$%&'()* M=/N,1-4.H,I2@ B=29@.E>4 B2-, ....H2I2.J32A<3,;; &G'!8')) *?Q,4.)(#.R.8&# F:.E2==/@ G5$!.O2-D=23.E=?PI, S;,.T/@,4.!"#.R.$!# %&&'(!('%)%& JM*J4.J/A<3?2@- B?;-=?CD-/=4.*</=-;<32> KI,.U=/D<4.!')! 6274.8)$'8%"'"&8$ K*LH4.J/A<3?2@- 999:;</=-;<32>?@1:1/A *123,4.)4"5 *+,,-.)./0.)
  • Page 15 Care should be taken with all powder coated and thermoplastic-coated parts to prevent damage to the coating. SportsPlay Equipment inc. has provided two warning labels that state: • Additionally all plastic panels need to be stored flat to prevent warping.
  • Page 16 MEGA Series Installation Guide SportsPlay will provide manufacturer identification labels that must be • installed on the structure during installation per ASTM F1487. Installation instructions for these labels are included in the appendix of this instruction manual. Labels must be replaced when they are no longer legible. Contact your •...
  • Page 17 CONCRETE, ASPHALT OR PACKED EARTH MAY RESULT IN SERIOUS INJURY OR DEATH FROM A FALL Call – 618-832-9585 Because accidental falls are likely to occur around play equipment, SportsPlay Equipment Inc. recommends that a resilient safety surfacing that will meet Web Site –...
  • Page 18 MEGA Series Installation Guide Tools and Materials Drills (1/2” and 3/8”) • List is for tools and materials needed that are not included with the Drill bits and spade bits • playground Levels – Magnetic torpedo and 4’ long levels •...
  • Page 19 MEGA Series Installation Guide BEFORE STARTING INSTALLATION OF YOUR PLAYGROUND, All SportsPlay Equipment play events have been engineered to meet all applicable PLEASE READ INSTRUCTIONS THOROUGHLY. safety guidelines, but if installed Improperly, these problems may occur: BEFORE BEGINNING • Entrapment gaps (between 3 1/2” and 9”) String Entanglements •...
  • Page 20 MEGA Series Installation Guide The use zone for this equipment shall extend a minimum of 6’ in all directions from the perimeter of the equipment. The use zone for adjacent stationary equipment may overlap. If the deck height for that equipment is no more than 30” above the protective surfacing the use zone is 6’.
  • Page 21 MEGA Series Installation Guide Installation Punch List Footing Layout Example 4/2/10 M-C_OUTLINE.V1.0410...
  • Page 23 MEGA Series Installation Guide Step 1: Layout Once the decks are in the desired location within the play area and the decks are flush with each other, mark the locations of the post by inserting a stake into the center of each post location (see drawing below Lay decks on ground in the desired location using the top view layout drawing.
  • Page 24 MEGA Series Installation Guide FOOTING SIDE VIEW Step 3: Deck, Post & Component Installation The easiest way to install the playground is by starting with the central deck and then work out. We recommend installing the posts and central deck and once the post and deck are square and level you may add the concrete (concrete with a minimum of 2,500 psi should be used).
  • Page 25 Secure playground area to prevent access while the concrete is setting for a minimum of 48 hours. SportsPlay recommends having a CPSI (certified playground safety inspector) present during installation. If that’s not possible you should have the completed playground (after surfacing is in place) inspected by a CPSI.
  • Page 27 MEGA Series Installation Guide Four Hole Bracket & Panel Bracket Installation FOUR HOLE Tip for installation ATTACHMENT Use the #7 drill bit to pre-drill all holes when connecting the bracket • BRACKET to the post if you are having trouble with the self-tapping screws Installation Always install the brackets with the set screw facing down (refer to •...
  • Page 28 MEGA Series Installation Guide Direct Bolt Deck While two people position and hold the deck in place, insert the deck bolt and washer through the deck and into the factory installed nut on the post. To ensure proper placement, refer to the layout drawing and the post id drawing at the beginning of this guide.
  • Page 29 MEGA Series Installation Guide Other Installation Tips When attaching a deck to a post sometimes the factory installed nuts • will spin when tightening the bolt. If this happens simply slide a slim flathead screw driver in between the deck and the post and slightly pry on the installed nut to keep it from spinning.
  • Page 31 MEGA Series Installation Guide SUPERVISION GUIDE Loose clothing, hoods, strings or jewelry shall be tight or not worn while playing to prevent strangulation. Although the equipment is designed, installed and maintained in accordance with all safety guidelines adult supervision is required. Ensure the temperature of the equipment is not hazardous.
  • Page 33 HARDWARE...
  • Page 37 MEGA Series Installation Guide COMPONENT INSTALLATION INSTRUCTIONS 4/2/10 M-C_OUTLINE.V1.0410...

  • Page 39: Installation Details

    922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 3 ! Installation time: 15 min (.75 man hr) ! User age: 2-12 ! Use zone: 72” ! Weight: 79 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required MAINTENANCE: ! As the owner of the playground you are responsible for...
  • Page 40 922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-177 Square Deck 48” for 5” Clamp less system 126-703 3/8”x1” Button Head Bolt 316-601 3/8” Flat Washer NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 41 922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION February 17, 2010...

  • Page 42: Specifications

    922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! Should the factory installed nuts on the posts start spinning ! Deck-12 GA HRPO steel while trying to attach the decks, simply insert a flat head screw driver under the lip or the nut and tighten the bolt.

  • Page 43: Installation Steps

    922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a level and blocking material. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 44 922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Once the concrete has set, back fill dirt over the footing holes; inspect the area and components for tools, hazardous debris and sharp edges. Verify all components are installed and all hardware is tight and then install the safety surfacing.
  • Page 45 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 2 ! Installation time: 1.5 hr (3 man hrs) ! User age: 5-12 ! Use zone: 72” from all edges of deck ! Weight: 165 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 46 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-206 3’ Transfer Station Stairs 923-211 Transfer Station Platform 923-210 Transfer Station Step 923-209 Transfer Station Cover Plate 923-208 Transfer Station Support Post 913-230 Transfer Point Inside Leg 913-426 Transfer Point Handhold Post 913-202 Transfer Point Handrail Left 3’...
  • Page 47 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION FOOTING INFORMATION ! Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you are using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to both the side and front cutaway views to the right).
  • Page 48 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION February 17, 2010...
  • Page 49 INSTALLATION TIPS & TROUBLE SHOOTING ! Deck and Steps-12 GA HRPO steel ! SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a ! Deck & Step Coating – Electrostatically applied & oven number #7 drill bit.
  • Page 50 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a level, blocking material, 9/16 wrench, shovel, tape measure and a post hole digger. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 51 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Install Handrails And Inside step Legs: You will need both the Left (8) and Right (9) Handrails, two Inside Step Legs, four 3/8”x 2 "” Button Head Bolts, eight 3/8” Flat Washers, four 3/8” Locknuts, two Four Hole Attachment Brackets (15), two Gaskets for Attachment Brackets (16), eight Self tapping Screws (17), and two 3/8”x 3/8”...
  • Page 52 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __7) Install Transfer Station Platform: This will install to the bottom part of the Transfer Station Stairs. To do this you will need the Transfer Station Platform (2), Transfer Station Cover Plate (4), Transfer Station Support Post (5), Transfer Point Handhold Post(7), four 3/8”x 1”...
  • Page 53 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __8) Install the Transfer Station Step: To complete this step you will need the Transfer Station step (3), two Transfer Point Inside Legs (6), three 3/8”x 1” Button Head Bolts (10), two 3/8”x 1 !” Button Head Bolts (11), ten 3/8”...
  • Page 54 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION __10) Once the concrete has set, back fill dirt over the footing holes; inspect the area and components for tools, hazardous debris and sharp edges. Verify all components are installed and all hardware is tight and then install the safety surfacing. __11) Inspect the components: for sharp edges and if necessary file them down and apply touch up paint.
  • Page 55 922-186 KICKPLATE STD. 8” RISE INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 1 ! Installation time: 15 min (.25 man hr) ! User age: 2-12 Years ! Use zone: NA ! Weight: 11 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required MAINTENANCE: ! As the owner of the playground you are responsible for...
  • Page 56 922-186 KICKPLATE STD. 8” RISE INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-186 Kickplate Std. 8” Rise 126-701 bps 3/8”x1 1/4” Button Head Bolt 316-601 3/8” Flat Washer 226-602 3/8” Locknut NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 57 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the ! Deck-12 GA HRPO steel holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ! Hardware –...
  • Page 58 922-186 KICKPLATE STD. 8” RISE INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a 7/32 Socket Key. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 59 922-153 CRAWL TUNNEL INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 2 ! Installation time: 30 min (1 man hrs) ! User age: 2-12 ! Use zone: NA ! Weight: 66 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required. MAINTENANCE: ! As the owner of the playground you are responsible for maintenance of the equipment and play area.
  • Page 60 922-153 CRAWL TUNNEL INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 435-638 Crawl Tunnel 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw 923-218 Crawl Tunnel Frame facttory installed NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 61 922-153 CRAWL TUNNEL INSTALLATION INSTRUCTION February 17, 2010...
  • Page 62 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the ! Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a ! Hardware – Stainless steel & tamper resistant number #7 drill bit.
  • Page 63 922-153 CRAWL TUNNEL INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with a #7 drill bit, tape measure, and a dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 64 922-153 CRAWL TUNNEL INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED ! CRITICAL MEASUREMENT IT IS EXTREMILY IMPORTANT THAT YOU MAINTAIN A MAXIMUM OF 3 1/2” DISTANCE BETWEEN THE TOP, BOTTOM, OR SIDES OF THE CRAWL TUNNEL AND THE NEAREST EDGE OF THE DECK OR POSTS. __5) Secure the Crawl Tunnel to the Attachment Bracket: Install and tighten the 3/8”...
  • Page 65 922-110 CATERPILLAR CLIMBER INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 2 ! Installation time: 1 min (2 man hr) ! User age: 2-12 years ! Use zone: 72 in. in front of climber 72 in to right and left of climber ! Weight: 69 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 66 922-110 CATERPILLAR CLIMBER INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-110 Caterpillar Climber 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw 923-174 Small Hand Holds NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 67 922-110 CATERPILLAR CLIMBER INSTALLATION INSTRUCTION FOOTING INFORMATION ! Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you are using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to both the side and front cutaway views to the right).
  • Page 68 922-110 CATERPILLAR CLIMBER INSTALLATION INSTRUCTION February 17, 2010...
  • Page 69 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the ! Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ! Hardware –...
  • Page 70 922-110 CATERPILLAR CLIMBER INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a post hole digger or shovel, drill with a #7 bit, level, tape measure, dry erase marker and blocking material. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to...
  • Page 71 922-110 CATERPILLAR CLIMBER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Layout the holes for the Small Hand Holds: After you have the holes for the Caterpillar Climber you will need to mark the holes for the Four Hole Brackets (2) that will hold the Small Hand Holds (6) in place.
  • Page 72 922-110 CATERPILLAR CLIMBER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __10) Inspect the components: for sharp edges and if necessary file them down and apply touch up paint. __11) Once the entire playground has been installed and you have verified that the entire playground is level you can add the concrete to the footing holes.
  • Page 73 922-116-3 (3’) VERTICAL CLIMBER/PROTECTIVE BARRIER INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 2 ! Installation time: 30 min (1 man hr) ! User age: 2-12 ! Use zone: 72 in. in front of climber 72 in to right and left of climber ! Weight: 44 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 74 922-116-3 (3’) VERTICAL CLIMBER/PROTECTIVE BARRIER INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-116-3 Vertical Climber/3’ Rung Ladder 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw 126-701bps 3/8”x1 !” Button Head Bolt 316-601 3/8” Flat Washer 226-602 Nylon Lock Nut 923-216...
  • Page 75 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the ! Hardware – Stainless steel & tamper resistant holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ! Attachment Brackets- Electrostatically applied &...
  • Page 76 922-116-3 (3’) VERTICAL CLIMBER/PROTECTIVE BARRIER INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill, #7 drill bit, tape measure and dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 77 922-116-3 (3’) VERTICAL CLIMBER/PROTECTIVE BARRIER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Connect Four-Hole brackets to posts: Now you need to install the Four-Hole Brackets to the posts. The top of the barrier, NOT THE ARCH, should be 38” from the top of the surface of the deck to the top of the barrier.
  • Page 78 922-116-3 (3’) VERTICAL CLIMBER/PROTECTIVE BARRIER INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 79 922-159-3 ARCH CLIMBER 3’ DECK INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 2 ! Installation time: 1 (2 man hrs) ! User age: 2-12 ! Use zone: 72” from each side of Arch Climber ! Weight: 58 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 80 922-159-3 ARCH CLIMBER 3’ DECK INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 913-404-3 Arch Climber 3’ deck 126-701bps 3/8” x 1 !” Button Head Bolts 316-601 3/8” Flat Washers 226-602 3/8” Lock Nut 923-212 Safety Enclosure/ barrier 905-208 Gasket for Attachment Bracket 905-526 Self Tapping Screws NOTE: Keep a copy of these instructions on file to assist you...
  • Page 81 922-159-3 ARCH CLIMBER 3’ DECK INSTALLATION INSTRUCTION FOOTING INFORMATION ! Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you are using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to both the side and front cutaway views to the right).
  • Page 82 922-159-3 ARCH CLIMBER 3’ DECK INSTALLATION INSTRUCTION February 17, 2010...
  • Page 83 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the ! Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ! Hardware –...
  • Page 84 922-159-3 ARCH CLIMBER 3’ DECK INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a a shovel or post hole digger, cement, drill with a #7 drill bit, 9/16” wrench, tape measure, dry erase marker and a level. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to...
  • Page 85 922-159-3 ARCH CLIMBER 3’ DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Dig your footings: Refer to the Footing diagram in this instruction booklet. __7) Install Arch Climber: Place the legs of the Arch Climber in the footing holes. Insert a 3/8” x 1 !” Button Head Bolt (2) into a 3/8”...
  • Page 86 922-159-3 ARCH CLIMBER 3’ DECK INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 87 922-125 (4’) TRIPLE RAIL SLIDE INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew: 2 ! Installation time: 2 Hours (4 man hours) ! User age: 2-12 Years ! Use zone: 6’ on all sides ! Weight: 3’ Slide 902-203 – 92 lbs. SURFACING: Use of safety surfacing in compliance with the current ASTM specification F1292 is required.
  • Page 88 922-125 (4’) TRIPLE RAIL SLIDE INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 435-614 Triple Rail Slide 4’ Deck 923-201 Triple Rail Slide Guard 903-214 Slide Leg 913-402 Four Hole Attachment Bracket 905-208 Gasket for Attachment Bracket 905-526 Self Tapping Screws 126-703 3/8”x1”...
  • Page 89 922-125 (4’) TRIPLE RAIL SLIDE INSTALLATION INSTRUCTION FOOTING INFORMATION ! You must place the bottom of the support post or slide leg on a suitable flat blocking material to prevent it from sinking further into the soil. We recommend you use a brick, block of wood or several inches of gravel.
  • Page 90 922-125 (4’) TRIPLE RAIL SLIDE INSTALLATION INSTRUCTION February 17, 2010...
  • Page 91 INSTALLATION TIPS & TROUBLE SHOOTING ! Slide – 3/8” walled rotationally molded LLDPE ! SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a ! Paint – Electrostatically applied & oven cured powdercoat number #7 drill bit.
  • Page 92 (Footing depth is 24” less the amount of surfacing used plus the thickness of the blocking material). SportsPlay recommends setting the slide up to the deck and using the slide to mark the position of the slide legs to establish the location of the required footing.
  • Page 93 922-125 (4’) TRIPLE RAIL SLIDE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5. With help, place the slide legs into the footing holes and attach the slide to the playground deck. __6. Using the 3/8 x 1 ! bolts (#7) and 3/8 washers (#8) attach the slide to the deck by inserting the bolts and washers through the holes in the deck and into the factory installed nuts at the entrance to the slide (Detail A on page 6).
  • Page 94 922-125 (4’) TRIPLE RAIL SLIDE INSTALLATION INSTRUCTION INSTALLATION INSTRUCTIONS CONTINUED __9. Insert the 3/8 x 3/8 socket set screws (#10) into the threaded hole on the bottom side of the four-hole attachment brackets (#4) and tighten (Detail C on page 7). __10.
  • Page 95 922-127-4 (4’) DOUBLE WALL STRAIGHT SLIDE INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew: 2 ! Installation time: 2 Hours (4 man hours) ! User age: 2-12 Years ! Use zone: 6’ on all sides ! Weight: 4’ Slide 902-214 – 90 lbs. SURFACING: Use of safety surfacing in compliance with the current ASTM specification F1292 is required.
  • Page 96 922-127-4 (4’) DOUBLE WALL STRAIGHT SLIDE INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 435-602 4’ Double Wall Slide 923-200 Slide Guard 903-214 Slide Leg 913-402 Four Hole Attachment Bracket 905-208 Gasket for Attachment Bracket 905-526 !” Self Tapping Pinned Screw 126-706 3/8 x 1 3/4 Button Head Bolt 316-601...
  • Page 97 922-127-4 (4’) DOUBLE WALL STRAIGHT SLIDE INSTALLATION INSTRUCTION FOOTING INFORMATION ! You must place the bottom of the support post or slide leg on a suitable flat blocking material to prevent it from sinking further into the soil. We recommend you use a brick, block of wood or several inches of gravel.

  • Page 98: Installation Instruction

    922-127-4 (4’) DOUBLE WALL STRAIGHT SLIDE INSTALLATION INSTRUCTION February 17, 2010...
  • Page 99 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the ! Slide – 3/8” walled rotationally molded LLDPE holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ! Paint –...
  • Page 100 (Footing depth is 24” less the amount of surfacing used plus the thickness of the blocking material). SportsPlay recommends setting the slide up to the deck and using the slide to mark the position of the slide legs to establish the location of the required footing.
  • Page 101 922-127-4 (4’) DOUBLE WALL STRAIGHT SLIDE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5. With help, place the slide legs into the footing holes and attach the slide to the playground deck. __6. Using the 3/8 x 1 " bolts (#7) and 3/8 washers (#8) attach the slide to the deck by inserting the bolts and washers through the holes in the deck and into the factory installed nuts at the entrance to the slide (Detail A on page 6).
  • Page 102 922-127-4 (4’) DOUBLE WALL STRAIGHT SLIDE INSTALLATION INSTRUCTION INSTALLATION INSTRUCTIONS CONTINUED __9. Insert the 3/8 x 3/8 socket set screws (#10) into the threaded hole on the bottom side of the four-hole attachment brackets (#4) and tighten (Detail C on page 7). __10.
  • Page 103 922-145 (3’) 90 DEGREE RIGHT TURN SLIDE INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew: 2 ! Installation time: 2 Hours (4 man hours) ! User age: 2-12 Years ! Use zone: 6’ on all sides ! Weight: 3’ Slide 902-280 – 84 lbs. SURFACING: Use of safety surfacing in compliance with the current ASTM specification F1292 is required.
  • Page 104 922-145 (3’) 90 DEGREE RIGHT TURN SLIDE INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 435-613 90 Degree Right Turn Slide 923-200 Slide Guard 903-214 Slide Leg 913-402 Four Hole Attachment Bracket 905-208 Gasket for Attachment Bracket 905-526 !” Self Tapping Pinned Screw 126-706 3/8 x 1 3/4 Button Head Bolt 316-601...
  • Page 105 922-145 (3’) 90 DEGREE RIGHT TURN SLIDE INSTALLATION INSTRUCTION FOOTING INFORMATION ! You must place the bottom of the support post or slide leg on a suitable flat blocking material to prevent it from sinking further into the soil. We recommend you use a brick, block of wood or several inches of gravel.
  • Page 106 922-145 (3’) 90 DEGREE RIGHT TURN SLIDE INSTALLATION INSTRUCTION February 17, 2010...
  • Page 107 INSTALLATION TIPS & TROUBLE SHOOTING ! Slide – 3/8” walled rotationally molded LLDPE ! SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a ! Paint – Electrostatically applied & oven cured powdercoat number #7 drill bit.
  • Page 108 (Footing depth is 24” less the amount of surfacing used plus the thickness of the blocking material). SportsPlay recommends setting the slide up to the deck and using the slide to mark the position of the slide legs to establish the location of the required footing.
  • Page 109 922-145 (3’) 90 DEGREE RIGHT TURN SLIDE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5. With help, place the slide legs into the footing holes and attach the slide to the playground deck. __6. Using the 3/8 x 1 " bolts (#7) and 3/8 washers (#8) attach the slide to the deck by inserting the bolts and washers through the holes in the deck and into the factory installed nuts at the entrance to the slide (Detail A on page 6).
  • Page 110 922-145 (3’) 90 DEGREE RIGHT TURN SLIDE INSTALLATION INSTRUCTION INSTALLATION INSTRUCTIONS CONTINUED __9. Insert the 3/8 x 3/8 socket set screws (#10) into the threaded hole on the bottom side of the four-hole attachment brackets (#4) and tighten (Detail C on page 7). __10.
  • Page 111 912-206 STORE PANEL INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 2 ! Installation time: 1 Hour (2 man hrs) ! User age: 2-12 Years ! Use zone: NA ! Weight: 41 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 112 912-206 STORE PANEL INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 913-500 Store Panel 913-417 Panel Attachment Bracket 905-208 Gasket for Attachment Bracket 905-526 Self Tapping Screws 316-501 5/16” Flat Washer 116-529 5/16”x3/4” Button Head Bolt 216-512 5/16”x1” Button Head Bolt 316-601 3/8”...
  • Page 113 SPECIFICATIONS INSTALLATION TIPS & TROUBLE SHOOTING Panel- !” HDPE UV stabilized plastic ! SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a Hardware – Stainless steel & tamper resistant number #7 drill bit. This will make the attachment of the Attachment Bracket –...
  • Page 114 912-206 STORE PANEL INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with a "” drill bit and a dry erase marker ----. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components.
  • Page 115 912-206 STORE PANEL INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED ____4) Attach panel attachment brackets You will need the four panel attachment brackets (2), four attachment bracket gaskets (3), sixteen self tapping screws (4). Determine the proper placement for the panel attachment brackets. (This will vary with different deck heights and locations).
  • Page 116 912-206 STORE PANEL INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __7) Install the panel Locate the four 5/16” flat washers (5), 5/ four 16x3/4” button head bolt (6), four 5/16x1” button head nuts (7), four 3/8” flat washers and locktite. Lift the panel up to the panel attachment brackets and secure it with the hardware listed in this step.
  • Page 117 912-822 MIRROR PANEL INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 2 ! Installation time: 1 Hour (2 man hrs) ! User age: 2-12 Years ! Use zone: NA ! Weight: 41 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 118 912-822 MIRROR PANEL INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 913-505 Mirror Panel 913-417 Panel Attachment Bracket 905-208 Gasket for Attachment Bracket 905-526 Self Tapping Screws 316-501 5/16” Flat Washer 116-529 5/16”x3/4” Button Head Bolt 216-512 5/16”x1” Button Head Bolt 316-601 3/8”...
  • Page 119 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the Panel- !” HDPE UV stabilized plastic holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the Hardware –...
  • Page 120 912-822 MIRROR PANEL INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with a "” drill bit and a dry erase marker ----. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components.
  • Page 121 912-822 MIRROR PANEL INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED ____4) Attach panel attachment brackets You will need the four panel attachment brackets (2), four attachment bracket gaskets (3), sixteen self tapping screws (4). Determine the proper placement for the panel attachment brackets. (This will vary with different deck heights and locations).
  • Page 122 912-822 MIRROR PANEL INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __7) Install the panel Locate the four 5/16” flat washers (5), 5/ four 16x3/4” button head bolt (6), four 5/16x1” button head nuts (7), four 3/8” flat washers and locktite. Lift the panel up to the panel attachment brackets and secure it with the hardware listed in this step.
  • Page 123 912-822 MIRROR PANEL INSTALLATION INSTRUCTION DETAIL DRAWINGS INSTALLATION STEPS CONTINUED February 17, 2010...
  • Page 124 922-121 GUARD WALL INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 1 ! Installation time: 30 min (.5 man hrs) ! User age: 2-12 ! Use zone: NA ! Weight: 29 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required. MAINTENANCE: ! As the owner of the playground you are responsible for maintenance of the equipment and play area.
  • Page 125 922-121 GUARD WALL INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-121 Guard Wall 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw 126-701bps 3/8”x1 !” Button Head Bolt 316-601 3/8” Flat Washer 226-602 3/8” Lock Nut NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 126 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the ! Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ! Hardware –...
  • Page 127 922-121 GUARD WALL INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with a #7 drill bit, tape measure, 7/32” Allen Wrench, 9/16” wrench and a dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard,...
  • Page 128 922-121 GUARD WALL INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED 5) Connect Four-Hole brackets to posts: Now you need to install the Four-Hole Brackets to the posts. The top of the Guard Wall should be 38” from the surface of the deck to the top of the panel. Once you have the top of the panel at the correct height tighten the two 3/8”x1 !”...
  • Page 129 922-121 GUARD WALL INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 130 922-175-T TIC TAC TOE PANEL BELOW DECK INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 2 ! Installation time: 30 min (1 man hr) ! User age: 2-12 years ! Use zone: 72” in all directions ! Weight: 36 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 131 922-175-T TIC TAC TOE PANEL BELOW DECK INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-175-f Tic Tac Toe frame below deck 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 132 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a ! Tube – FloCoat® Galvanized 1 3/8” O.D. and 1” O.D. number #7 drill bit. This will make the attachment of the ! Hardware –...
  • Page 133 922-175-T TIC TAC TOE PANEL BELOW DECK INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a tape measure, drill with a #7 bit and a 7/32 wrench. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 134 922-175-T TIC TAC TOE PANEL BELOW DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Secure the Panel to the Attachment Brackets: Install and tighten the 3/8 x 3/8” Set Screw (5) in the Four-Hole Bracket. (See detail A) __7) Inspect the components: for sharp edges and if necessary file them down and apply touch up paint.
  • Page 135 922-175-T TIC TAC TOE PANEL BELOW DECK INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 136 902-275 PYRAMID ROOF INSTALLATION INSTRUCTION INSTALLATION DETAILS ! Recommended crew (Adult): 2 ! Installation time: 1 hr (2 man hrs) ! User age: 2-12 ! Use zone: NA ! Weight: 92 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 137 902-275 PYRAMID ROOF INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 435-635 PYRAMID ROOF 903-151 Roof Bracket 516-200 Zip Togglers 116-608 3/8” x 2” Button Head Bolts 316-601 3/8” flat Washers 905-526 Self Tapping Screws NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 138 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the ! Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ! Hardware –...
  • Page 139 902-275 PYRAMID ROOF INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill and 3/4” drill bit, tape measure, marker, and a ladder. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 140 902-275 PYRAMID ROOF INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Drill holes into the Pyramid Roof: Rotate the Pyramid Roof to allow access to the marks you made in the previous step. Drill each of the eight marks with the 3/4” drill bit. Install a Zip Toggler (3) into each of the holes.
  • Page 141 902-275 PYRAMID ROOF INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...

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