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SportsPlay Mega Series Installation Instructions Manual

5” with bracket (no clamp) standard layout
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INSTALLATION INSTRUCTIONS
MODEL THOMAS
5" WITH BRACKET (NO CLAMP)
STANDARD LAYOUT
Please read the entire manual before beginning installation.

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Summary of Contents for SportsPlay Mega Series

  • Page 1 INSTALLATION INSTRUCTIONS MODEL THOMAS 5” WITH BRACKET (NO CLAMP) STANDARD LAYOUT Please read the entire manual before beginning installation.
  • Page 3 MEGA Series Installation Guide TAB SECTION INDEX 1. 3D AND 2D DRAWINGS 2. INSTALLATION GUIDE 3. INSTALLATION STEPS 4. COMPONENT INSTALLATION 5. APPENDIX 6. ORIGINAL COMPONENT MAINTENANCE FORMS 7. COMPLETED COMPONENT MAINTENANCE FORMS 4/2/10 M-C_OUTLINE.V1.0410...
  • Page 5 MEGA Series Installation Guide Table of Contents HARDWARE DRAWINGS COMPONENT INSTALLATION INSTRUCTION SETS !"#$%&'()$ **************************************************************************************** +! APPENDIX ,-./0&12&!1340345 ******************************************************************************* 6! FINAL INSTALLATION STEPS MAINTENANCE AND INSPECTION 67&7%(89:) *************************************************************************************** ;! ,"'&7"8:&#9$8 ******************************************************************************* <! ="",9:)&#9$8************************************************************************************ >! '"?,&97&#9$8************************************************************************************** @! 9AB1C4-34 ********************************************************************************************* D! E021C0&F1G&E0HI3************************************************************************************** D ?-204J&?GC2-KI3H ********************************************************************************+L!
  • Page 7 MODEL THOMAS Installation Guide...
  • Page 9 Date Project: Thomas Mega Clampless 00-00-11 Size: 41' X 36' E. Barron 5642 Natural Bridge Use Zone: 53' X 48' 800-727-8180 CPSC: Compliant Distributor: SportsPlay Inc Age Group: 5-12 Fax: 314-389-9034 ASTM: Compliant www.sportsplayinc.com Scale: 1:96 Sheet 1 of 1...
  • Page 11 Date Project: Thomas Mega Clampless 00-00-11 Size: 41' X 36' E. Barron 5642 Natural Bridge Use Zone: 53' X 48' 800-727-8180 CPSC: Compliant Distributor: SportsPlay Inc Age Group: 5-12 Fax: 314-389-9034 ASTM: Compliant www.sportsplayinc.com Scale: 1:96 Sheet 1 of 1...
  • Page 13 Date Project: Thomas Mega Clampless 00-00-11 Size: 41' X 36' E. Barron 5642 Natural Bridge Use Zone: 53' X 48' 800-727-8180 CPSC: Compliant Distributor: SportsPlay Inc Age Group: 5-12 Fax: 314-389-9034 ASTM: Compliant www.sportsplayinc.com Scale: 1:96 Sheet 1 of 1...
  • Page 15 Care should be taken with all powder coated and thermoplastic-coated parts to prevent damage to the coating. SportsPlay Equipment inc. has provided two warning labels that state: • Additionally all plastic panels need to be stored flat to prevent warping.
  • Page 16 MEGA Series Installation Guide SportsPlay will provide manufacturer identification labels that must be • installed on the structure during installation per ASTM F1487. Installation instructions for these labels are included in the appendix of this instruction manual. Labels must be replaced when they are no longer legible. Contact your •...
  • Page 17 CONCRETE, ASPHALT OR PACKED EARTH MAY RESULT IN SERIOUS INJURY OR DEATH FROM A FALL Call – 618-832-9585 Because accidental falls are likely to occur around play equipment, SportsPlay Equipment Inc. recommends that a resilient safety surfacing that will meet Web Site –...
  • Page 18 MEGA Series Installation Guide Tools and Materials Drills (1/2” and 3/8”) • List is for tools and materials needed that are not included with the Drill bits and spade bits • playground Levels – Magnetic torpedo and 4’ long levels •...
  • Page 19 MEGA Series Installation Guide BEFORE STARTING INSTALLATION OF YOUR PLAYGROUND, All SportsPlay Equipment play events have been engineered to meet all applicable PLEASE READ INSTRUCTIONS THOROUGHLY. safety guidelines, but if installed Improperly, these problems may occur: BEFORE BEGINNING • Entrapment gaps (between 3 1/2” and 9”) String Entanglements •...
  • Page 20 MEGA Series Installation Guide The use zone for this equipment shall extend a minimum of 6’ in all directions from the perimeter of the equipment. The use zone for adjacent stationary equipment may overlap. If the deck height for that equipment is no more than 30” above the protective surfacing the use zone is 6’.
  • Page 21 MEGA Series Installation Guide Installation Punch List Footing Layout Example 4/2/10 M-C_OUTLINE.V1.0410...
  • Page 23 MEGA Series Installation Guide Step 1: Layout Once the decks are in the desired location within the play area and the decks are flush with each other, mark the locations of the post by inserting a stake into the center of each post location (see drawing below Lay decks on ground in the desired location using the top view layout drawing.
  • Page 24 MEGA Series Installation Guide FOOTING SIDE VIEW Step 3: Deck, Post & Component Installation The easiest way to install the playground is by starting with the central deck and then work out. We recommend installing the posts and central deck and once the post and deck are square and level you may add the concrete (concrete with a minimum of 2,500 psi should be used).
  • Page 25 Secure playground area to prevent access while the concrete is setting for a minimum of 48 hours. SportsPlay recommends having a CPSI (certified playground safety inspector) present during installation. If that’s not possible you should have the completed playground (after surfacing is in place) inspected by a CPSI.
  • Page 27 MEGA Series Installation Guide Four Hole Bracket & Panel Bracket Installation FOUR HOLE Tip for installation ATTACHMENT Use the #7 drill bit to pre-drill all holes when connecting the bracket • BRACKET to the post if you are having trouble with the self-tapping screws...
  • Page 28 MEGA Series Installation Guide Direct Bolt Deck While two people position and hold the deck in place, insert the deck bolt and washer through the deck and into the factory installed nut on the post. To ensure proper placement, refer to the layout drawing and the post id drawing at the beginning of this guide.
  • Page 29 MEGA Series Installation Guide Other Installation Tips When attaching a deck to a post sometimes the factory installed nuts • will spin when tightening the bolt. If this happens simply slide a slim flathead screw driver in between the deck and the post and slightly pry on the installed nut to keep it from spinning.
  • Page 30 MEGA Series Installation Guide SUPERVISION GUIDE Loose clothing, hoods, strings or jewelry shall be tight or not worn while playing to prevent strangulation. Although the equipment is designed, installed and maintained in accordance with all safety guidelines adult supervision is required.
  • Page 31 HARDWARE...
  • Page 35 MEGA Series Installation Guide COMPONENT INSTALLATION INSTRUCTIONS 4/2/10 M-C_OUTLINE.V1.0410...

  • Page 37: Installation Details

    922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 3  Installation time: 15 min (.75 man hr)  User age: 2-12  Use zone: 72”  Weight: 79 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required MAINTENANCE: ...

  • Page 38: Parts List

    922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-177 Square Deck 48” for 5” Clamp less system 126-703 3/8”x1” Button Head Bolt 316-601 3/8” Flat Washer NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 39 922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION February 17, 2010...

  • Page 40: Specifications

    922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  Should the factory installed nuts on the posts start spinning  Deck-12 GA HRPO steel while trying to attach the decks, simply insert a flat head screw driver under the lip or the nut and tighten the bolt.

  • Page 41: Before You Begin

    922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a level and blocking material. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 42 922-177 SQUARE DECK 48” FOR 5”CLAMPLESS SYSTEM INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Once the concrete has set, back fill dirt over the footing holes; inspect the area and components for tools, hazardous debris and sharp edges. Verify all components are installed and all hardware is tight and then install the safety surfacing.
  • Page 43 922-176 TRIANGLE DECK INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 3  Installation time: 15 min (.75 man hr)  User age: 2-12  Use zone: 72” from all edges  Weight: 46 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required MAINTENANCE: ...
  • Page 44 922-176 TRIANGLE DECK INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-176 Triangle Deck 48” for 5” Clampless system 126-703 3/8”x1” Button Head Bolt 316-601 3/8” Flat Washer NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts. February 17, 2010...
  • Page 45 922-176 TRIANGLE DECK INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  Should the factory installed nut on the post spin while you  Deck-12 GA HRPO steel are attaching the deck simply insert a flat head screw driver between the post and deck and put some leverage onto the ...
  • Page 46 922-176 TRIANGLE DECK INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a level and blocking material. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 47 922-176 TRIANGLE DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Once the concrete has set, back fill dirt over the footing holes; inspect the area and components for tools, hazardous debris and sharp edges. Verify all components are installed and all hardware is tight and then install the safety surfacing.
  • Page 48 922-176 TRIANGLE DECK INSTALLATION INSTRUCTION THIS PAGE INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 49 922-179 HALF SQUARE DECK INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 3  Installation time: 15 min (.75 man hr)  User age: 2-12  Use zone: 72”  Weight: 57 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required MAINTENANCE: ...
  • Page 50 922-179 HALF SQUARE DECK INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-179 Half Square deck 48” for 5” Clampless system 126-703 3/8”x1” Button Head Bolt 316-601 3/8” Flat Washer NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 51 922-179 HALF SQUARE DECK INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  Should the factory installed nut on the post spin while you  Deck - 12 GA HRPO steel are attaching the deck simply insert a flat head screw driver between the post and deck and put some leverage onto the ...
  • Page 52 922-179 HALF SQUARE DECK INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a level and blocking material. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 53 922-179 HALF SQUARE DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Once the concrete has set, back fill dirt over the footing holes; inspect the area and components for tools, hazardous debris and sharp edges. Verify all components are installed and all hardware is tight and then install the safety surfacing.
  • Page 54 922-179 HALF SQUARE DECK INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 55 922-150 INCLINED HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 30 min (2 man hr)  User age: 2-12 years  Use zone: 72 in. in front of climber  72 in to right and left of climber ...
  • Page 56 922-150 INCLINED HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 903-304 Inclined Half Circle Climber Bridge 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw 923-150 Arch Entry for Inclined Bridge 126-701BPS 3/8”x1 ¼”...
  • Page 57 922-150 INCLINED HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION FOOTING INFORMATION  Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you are using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to both the side and front cutaway views to the right).
  • Page 58 922-150 INCLINED HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION February 17, 2010...
  • Page 59 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 60 922-150 INCLINED HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a post hole digger or shovel, drill with a #7 bit, level, tape measure, dry erase marker and blocking material. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to...
  • Page 61 922-150 INCLINED HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Install the Four Hole Brackets: Install the Self-Tapping Screws (4) into the holes you have drilled in the posts with the Attachment Bracket Gasket (3) between the post and Four- Hole Attachment Bracket.
  • Page 62 922-150 INCLINED HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __9) Once the entire playground has been installed and you have verified that the entire playground is level you can add the concrete to the footing holes. Be sure to use concrete with a minimum 2,500 psi and mix the concrete per the manufacturer’s directions before you pour it into the footing hole.
  • Page 63 922-150 INCLINED HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 64 923-162 SWINGING BRIDGE INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 3  Installation time: 1 hr (3 man hrs)  User age: 2-12  Use zone: 72” from each side  Weight: 325 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 65 923-162 SWINGING BRIDGE INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-162 Swinging Bridge 126-701bps 3/8” x 1 ¼” Button Head Bolts 316-601 3/8” Flat Washers 226-602 3/8” Lock Nut Brown Touch Up Paint NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 66 923-162 SWINGING BRIDGE INSTALLATION INSTRUCTION February 17, 2010...
  • Page 67 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Deck-12 GA HRPO steel holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 68 923-162 SWINGING BRIDGE INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a pair of saw horses, 2) 2x4’s 10’ long, 9/16” wrench, and a long center punch or 3/8” steel rod. If touch up paint is required then you will also need a metal spoon, sandpaper, and a small propane torch.
  • Page 69 923-162 SWINGING BRIDGE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Bolt the Swinging Bridge to the first deck: Now that the bridge is in place you will need the eight 3/8”x1 ¼” bolts (2), sixteen 3/8” Flat Washers (3), and the eight 3/8” Lock Nuts (4). First you will need to place one 3/8”...
  • Page 70 923-162 SWINGING BRIDGE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __7) Touch up any scratches or bare spots on the Swinging Bridge: 1. Clean the area to be repaired of dirt and rust 2. Use a Benz-O-Matic type torch to heat the area. Melt the remaining coating.
  • Page 71 923-162 SWINGING BRIDGE INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 72 912-406 ARCH BRIDGE INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 3  Installation time: 1 hr (3 man hrs)  User age: 2-12  Use zone: 72” from each side  Weight: 325 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 73 912-406 ARCH BRIDGE INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 905-703 Arch Bridge Coated One Piece 913-450 Arch Bridge Handrail 913-451 Arch Bridge Spacer 905-208 Gasket for Attachment Bracket 1 3/8” Galv. Elbow 905-002 3/8” x 1 ¼” Button Head Bolt 126-701 3/8”...
  • Page 74 912-406 ARCH BRIDGE INSTALLATION INSTRUCTION ELEVATION AND FOOTING VIEW August 4, 2014...
  • Page 75 SPECIFICATIONS INSTALLATION TIPS & TROUBLE SHOOTING  Deck-12 GA HRPO steel  SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a  Hardware – Stainless steel & tamper resistant number #7 drill bit. This will make the attachment of the ...
  • Page 76 912-406 ARCH BRIDGE INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a pair of saw horses, 2) 2x4’s 10’ long, 9/16” wrench, and a long center punch or 3/8” steel rod. If touch up paint is required then you will also need a metal spoon, sandpaper, and a small propane torch.
  • Page 77 912-406 ARCH BRIDGE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Bolt the Arch Bridge to the first deck: Now that the bridge is in place you will need the eight 3/8”x1 ¼” bolts (2), sixteen 3/8” Flat Washers (3), and the eight 3/8” Lock Nuts (4). First you will need to place one 3/8”...
  • Page 78 912-406 ARCH BRIDGE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __7) Install the handrails continued: Have a helper mark the all of the holes in the spacer with the dry erase marker. __8) Connect spacers to posts: Now you need to install the Spacers to the posts.
  • Page 79 912-406 ARCH BRIDGE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __10) Touch up any scratches or bare spots on the Swinging Bridge: 1. Clean the area to be repaired of dirt and rust 2. Use a Benz-O-Matic type torch to heat the area. Melt the remaining coating.
  • Page 80 922-187 KICKPLATE STD. 12” RISE INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 1  Installation time: 15 min (.25 man hr)  User age: 2-12 Years  Use zone: NA  Weight: 15 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required MAINTENANCE: ...
  • Page 81 922-187 KICKPLATE STD. 12” RISE INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-187 Kickplate Std. 12” Rise 126-701 bps 3/8”x1 1/4” Button Head Bolt 316-601 3/8” Flat Washer 226-602 3/8” Locknut NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 82 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Deck-12 GA HRPO steel holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 83 922-187 KICKPLATE STD. 12” RISE INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a 7/32 Socket Key. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 84 922-192 KICKPLATE HALF SQUARE 12” RISE INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 1  Installation time: 15 min (.25 man hr)  User age: 2-12 years  Use zone: NA  Weight: 26 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required MAINTENANCE: ...
  • Page 85 922-192 KICKPLATE HALF SQUARE 12” RISE INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-192 Kickplate Half Square 12” Rise 126-701 bps 3/8”x1 1/4” Button Head Bolt 316-601 3/8” Flat Washer 226-602 3/8” Locknut NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 86 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Deck-12 GA HRPO steel holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 87 922-192 KICKPLATE HALF SQUARE 12” RISE INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a 7/32 Socket Key. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 88 922-118-5 “U” CLIMBER 5’ DECK INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 1 hr (2 man hrs)  User age: 2-12  Use zone: 72 in. in front of climber  72 in to right and left of climber ...
  • Page 89 922-118-5 “U” CLIMBER 5’ DECK INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 913-419-5 “U” Climber 5’ deck 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw 126-701bps 3/8”x1 ¼” Button Head Bolt 316-601 3/8” Flat Washer 226-602 3/8”...
  • Page 90 922-118-5 “U” CLIMBER 5’ DECK INSTALLATION INSTRUCTION FOOTING INFORMATION  Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you were using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to the cutaway view to the right).
  • Page 91 922-118-5 “U” CLIMBER 5’ DECK INSTALLATION INSTRUCTION February 17, 2010...
  • Page 92 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 93 922-118-5 “U” CLIMBER 5’ DECK INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a shovel or posthole digger, cement, drill, and a level. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 94 922-118-5 “U” CLIMBER 5’ DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Connect Four-Hole brackets to posts: Now you need to install the Four Hole Brackets to the posts. The top of the barrier, NOT THE ARCH, should be 38” from the surface of the deck to the top of the barrier.
  • Page 95 922-118-5 “U” CLIMBER 5’ DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __8) Install the “U” climber: Place the “U” Climber over the stub on the Arch Wall and secure it with the 5/16”x1 ¾” Button Head Bolt (9), 5/16” Button Head Nut (10), and 5/16” Lock Washer (11). (See detail C) __9) Once the entire playground has been installed and you have verified that the entire playground is level you can add the...
  • Page 96 922-113 HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 1 min (2 man hr)  User age: 2-12 years  Use zone: 72 in. in front of climber  72 in to right and left of climber ...
  • Page 97 922-113 HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 922-113 Half Circle Climber 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw 923-174 Small Hand Holds 904-121 Leg for Half Circle Climber NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 98 922-113 HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION FOOTING INFORMATION  Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you are using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to both the side and front cutaway views to the right).
  • Page 99 922-113 HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION February 17, 2010...
  • Page 100 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 101 922-113 HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a post hole digger or shovel, drill with a #7 bit, level, tape measure, dry erase marker and blocking material. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to...
  • Page 102 922-113 HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Layout the holes for the Small Hand Holds: After you have the holes for the Half Circle Climber you will need to mark the holes for the Four Hole Brackets (2) that will hold the Small Hand Holds (6) in place.
  • Page 103 922-113 HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __10) Installing Legs for Half Circle Climber: Insert the Legs for Half Circle Climber (7) into the bottom half of the Half Circle Climber (See Detail B) with the long end going into the ground. After you vertically level the legs, tighten your 3/8”x3/8”...
  • Page 104 922-113 HALF CIRCLE CLIMBER INSTALLATION INSTRUCTION BLANK PAGE February 17, 2010...
  • Page 105 922-103 “UFO” CLIMBER INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 3  Installation time: 30 min (1.5 man hrs)  User age: 2-12 refer to the ASTM compliance notes for proper installation heights.  Use zone: 72”in all directions ...
  • Page 106 922-103 “UFO” CLIMBER INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION “UFO” Climber 923-103 903-102 Post for U.F.O. Climber 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 3/8”x3/8” Set Screw 196-807 3/8”x3” Button Head Bolt 196-807 3/8” Lock Washer 326-601 NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 107 922-103 “UFO” CLIMBER INSTALLATION INSTRUCTION FOOTING AND ELEVATION VIEW March 18, 2014...
  • Page 108 INSTALLATION INSTRUCTION SPECIFICATIONS INSTALLATION TIPS & TROUBLE SHOOTING  SportsPlay Equipment Inc. recommends pre-drilling the  Tube – FloCoat® Galvanized 1 7/8” O.D. and 1 3/8” O.D. holes in the post when attaching a four-hole bracket with a  Hardware – Stainless steel & tamper resistant number #7 drill bit.
  • Page 109 922-103 “UFO” CLIMBER INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a level and a dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 110 922-103 “UFO” CLIMBER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTIUDE __6) Install the second end of the “UFO” Climber: With help lift the “UFO” Climber into place making sure that it is level and install the remaining two Four-Hole Brackets with the threaded hole facing down, and the Attachment Bracket Gasket (3) between the bracket and the post.(see detail A) __7) Secure “UFO”...
  • Page 111 922-147-5 (5’) BUMP WAVE SLIDE INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew: 2  Installation time: 2 Hours (4 man hours)  User age: 2-12 Years  Use zone: 6’ on all sides  Weight: 80 SURFACING: Use of safety surfacing in compliance with the current ASTM specification F1292 is required.
  • Page 112 922-147-5 (5’) BUMP WAVE SLIDE INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 5’ 435-607 Bump Wave Slide 923-200 Slide Guard 903-214 Slide Leg 913-402 Four Hole Attachment Bracket 905-208 Gasket for Attachment Bracket 905-526 ¼” Self Tapping Pinned Screw 126-706 3/8 x 1 3/4 Button Head Bolt 316-601 3/8 Washer...
  • Page 113 922-147-5 (5’) BUMP WAVE SLIDE INSTALLATION INSTRUCTION FOOTING INFORMATION  You must place the bottom of the support post or slide leg on a suitable flat blocking material to prevent it from sinking further into the soil. We recommend you use a brick, block of wood or several inches of gravel.
  • Page 114 922-147-5 (5’) BUMP WAVE SLIDE INSTALLATION INSTRUCTION February 17, 2010...
  • Page 115 INSTALLATION TIPS & TROUBLE SHOOTING  Slide – 3/8” walled rotationally molded LLDPE  SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a  Paint – Electrostatically applied & oven cured powdercoat number #7 drill bit.
  • Page 116 (Footing depth is 24” less the amount of surfacing used plus the thickness of the blocking material). SportsPlay recommends setting the slide up to the deck and using the slide to mark the position of the slide legs to establish the location of the required footing.
  • Page 117 922-147-5 (5’) BUMP WAVE SLIDE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5. With help, place the slide legs into the footing holes and attach the slide to the playground deck. __6. Using the 3/8 x 1 ¾ bolts (#7) and 3/8 washers (#8) attach the slide to the deck by inserting the bolts and washers through the holes in the deck and into the factory installed nuts at the entrance to the slide (Detail A on page 6).
  • Page 118 922-147-5 (5’) BUMP WAVE SLIDE INSTALLATION INSTRUCTION INSTALLATION INSTRUCTIONS CONTINUED __9. Insert the 3/8 x 3/8 socket set screws (#10) into the threaded hole on the bottom side of the four-hole attachment brackets (#4) and tighten (Detail C on page 7). __10.
  • Page 119 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 1.5 hr (3 man hrs)  User age: 2-12  Use zone: 72” from all edges of deck  Weight: 165 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 120 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 3’ Transfer Station Stairs 923-206 923-211 Transfer Station Platform 923-210 Transfer Station Step 923-209 Transfer Station Cover Plate 923-208 Transfer Station Support Post 913-230 Transfer Point Inside Leg 913-426 Transfer Point Handhold Post Transfer Point Handrail Left 3’...
  • Page 121 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION FOOTING INFORMATION  Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you are using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to both the side and front cutaway views to the right).
  • Page 122 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION March 13, 2014...
  • Page 123 INSTALLATION TIPS & TROUBLE SHOOTING  Deck and Steps-12 GA HRPO steel  SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a  Deck & Step Coating – Electrostatically applied & oven number #7 drill bit.
  • Page 124 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a level, blocking material, 9/16 wrench, shovel, tape measure and a post hole digger. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 125 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Install Handrails And Inside step Legs: You will need both the Left (8) and Right (9) Handrails, two Inside Step Legs, four 3/8”x 2 ½” Button Head Bolts, eight 3/8” Flat Washers, four 3/8” Locknuts, two Four Hole Attachment Brackets (15), two Gaskets for Attachment Brackets (16), eight Self tapping Screws (17), and two 3/8”x 3/8”...
  • Page 126 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED Detail D __7) Install Transfer Station Platform: This will install to the bottom part of the Transfer Station Stairs. To do this you will need the Transfer Station Platform (2), Transfer Station Cover Plate (4), Transfer Station Support Post (5), Transfer Point Handhold Post(7), four 3/8”x 1”...
  • Page 127 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __8) Install the Transfer Station Step: To complete this step you will need the Transfer Station step (3), two Transfer Point Inside Legs (6), three 3/8”x 1” Button Head Bolts (10), two 3/8”x 1 ¼” Button Head Bolts (11), ten 3/8”...
  • Page 128 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION __10) Once the concrete has set, back fill dirt over the footing holes; inspect the area and components for tools, hazardous debris and sharp edges. Verify all components are installed and all hardware is tight and then install the safety surfacing. __11) Inspect the components: for sharp edges and if necessary file them down and apply touch up paint.
  • Page 129 922-135 3’ TRANSFER STATION INSTALLATION INSTRUCTION March 13, 2014...
  • Page 130 922-101 STRAIGHT LOOP CLIMBER INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 3  Installation time: 30 min (1.5 man hrs)  User age: 2-12 refer to the ASTM compliance notes for proper installation heights for each age group.  Use zone: 72”in all directions ...
  • Page 131 922-101 STRAIGHT LOOP CLIMBER INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-101 Straight Loop Climber 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 132 922-101 STRAIGHT LOOP CLIMBER INSTALLATION INSTRUCTION FOOTING INFORMATION  Total footing depth is 34” less the height of the surfacing plus the height of the blocking material. If you are using 12” of surfacing the footing hole would need to be 22” plus the height of the blocking material (refer to both the side and front cutaway views to the right).
  • Page 133 922-101 STRAIGHT LOOP CLIMBER INSTALLATION INSTRUCTION February 17, 2010...
  • Page 134 INSTALLATION INSTRUCTION SPECIFICATIONS INSTALLATION TIPS & TROUBLE SHOOTING  SportsPlay Equipment Inc. recommends pre-drilling the  Tube – FloCoat® Galvanized 1 7/8” O.D. and 1 3/8” O.D. holes in the post when attaching a four-hole bracket with a  Hardware – Stainless steel & tamper resistant number #7 drill bit.
  • Page 135 922-101 STRAIGHT LOOP CLIMBER INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a level and a dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 136 922-101 STRAIGHT LOOP CLIMBER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTIUDE __6) Install first end: With help lift the end of the Straight Loop Climber that you predrilled in the previous step, and install the Four-Hole brackets with the threaded hole facing the ground, and the Attachment Bracket Gasket (3) between the bracket and the post.
  • Page 137 922-101 STRAIGHT LOOP CLIMBER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __10) Inspect the components: for sharp edges and if necessary file them down and apply touch up paint. February 17, 2010...
  • Page 138 922-117 VERTICAL CLIMBER INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 30 min (1 man hr)  User age: 2-12  Use zone: 72” from all sides of Vertical Climber  Weight: 23 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 139 922-117 VERTICAL CLIMBER INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-117 Vertical Climber 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 140 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a  Tube – FloCoat® Galvanized 1 3/8” O.D. number #7 drill bit. This will make the attachment of the ...
  • Page 141 922-117 VERTICAL CLIMBER INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with the #7 bit, tape measure, and level. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 142 922-117 VERTICAL CLIMBER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Install Four Hole Brackets: With help lift the Vertical Climber (1) into position with the Four Hole Brackets (2) on the attachment points of the Vertical Climber. Install the Self Tapping Screws (4) through the Four Hole Attachment Bracket and Attachment Bracket Gasket (3) and into the post.
  • Page 143 922-117 VERTICAL CLIMBER INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 144 922-121 GUARD WALL INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 1  Installation time: 30 min (.5 man hrs)  User age: 2-12  Use zone: NA  Weight: 29 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required. MAINTENANCE: ...
  • Page 145 922-121 GUARD WALL INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-121 Guard Wall 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw 126-701bps 3/8”x1 ¼” Button Head Bolt 316-601 3/8” Flat Washer 226-602 3/8” Lock Nut NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 146 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 147 922-121 GUARD WALL INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with a #7 drill bit, tape measure, 7/32” Allen Wrench, 9/16” wrench and a dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard,...
  • Page 148 922-121 GUARD WALL INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED 5) Connect Four-Hole brackets to posts: Now you need to install the Four-Hole Brackets to the posts. The top of the Guard Wall should be 38” from the surface of the deck to the top of the panel. Once you have the top of the panel at the correct height tighten the two 3/8”x1 ¼”...
  • Page 149 922-121 GUARD WALL INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 150 922-116-6 (6’) VERTICAL CLIMBER/PROTECTIVE BARRIER INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 30 min (1 man hr)  User age: 2-12  Use zone: 72 in. in front of climber  72 in to right and left of climber ...
  • Page 151 922-116-6 (6’) VERTICAL CLIMBER/PROTECTIVE BARRIER INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-116-6 Vertical Climber/6’ Rung Ladder 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw 126-701bps 3/8”x1 ¼” Button Head Bolt 316-601 3/8” Flat Washer 226-602 Nylon Lock Nut 923-216...
  • Page 152 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Hardware – Stainless steel & tamper resistant holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 153 922-116-6 (6’) VERTICAL CLIMBER/PROTECTIVE BARRIER INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill, #7 drill bit, tape measure and dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 154 922-116-6 (6’) VERTICAL CLIMBER/PROTECTIVE BARRIER INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Connect Four-Hole brackets to posts: Now you need to install the Four-Hole Brackets to the posts. The top of the barrier, NOT THE ARCH, should be 38” from the top of the surface of the deck to the top of the barrier.
  • Page 155 922-116-6 (6’) VERTICAL CLIMBER/PROTECTIVE BARRIER INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 156 922-134-5 “S” TUBE SLIDE 5’ DECK INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 1.5 (3 man hrs)  User age: 2-12  Use zone: 72 in from all sides of unit  Weight: 145 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 157 922-134-5 “S” TUBE SLIDE 5’ DECK INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION Zigzag Slide to 5’ deck 435-641 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 3/8”x3/8” Set Screw 196-807 903-253 Bottom support 3/8” X 2 ¼” Button Head Bolt 126-708 3/8”...
  • Page 158 922-134-5 “S” TUBE SLIDE 5’ DECK INSTALLATION INSTRUCTION FOOTING INFORMATION  Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you are using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to both the side and front cutaway views to the right).
  • Page 159 922-134-5 “S” TUBE SLIDE 5’ DECK INSTALLATION INSTRUCTION September 12, 2014...
  • Page 160 INSTALLATION TIPS & TROUBLE SHOOTING  Paint – Electrostatically applied & oven cured powder coat  SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a  Hardware – Stainless steel & tamper resistant number #7 drill bit.
  • Page 161 922-134-5 “S” TUBE SLIDE 5’ DECK INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with a #7 drill bit, ½” drill bit, tape measure, post hole digger, blocking material, level, and a dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to...
  • Page 162 922-134-5 “S” TUBE SLIDE 5’ DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Attach the Zigzag Slide to the posts: With the Four Hole Attachment Brackets on the Zigzag Slide, and the threaded hole facing the ground, place it between the posts. Connect the Four Hole Attachment Brackets to the post using Four Self Tapping Screws (3), the Attachment Bracket Gasket (4) will install between the Bracket and the post.
  • Page 163 922-134-5 “S” TUBE SLIDE 5’ DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __8) Once the entire playground has been installed and you have verified that the entire playground is level you can add the concrete to the footing holes. Be sure to use concrete with a minimum 2,500 psi and mix the concrete per the manufacturer’s directions before you pour it into the footing hole.
  • Page 164 922-140-6 STRAIGHT TUBE SLIDE 6’ DECK INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 1.5 (3 man hrs)  User age: 2-12  Use zone: 72 in from all sides of unit  Weight: 125 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 165 922-140-6 STRAIGHT TUBE SLIDE 6’ DECK INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 435-631 Straight Tube Slide to 6’ deck 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 3/8”x3/8” Set Screw 196-807 903-253 Bottom support 3/8” X 2 ¼” Button Head Bolt 126-708 3/8”...
  • Page 166 922-140-6 STRAIGHT TUBE SLIDE 6’ DECK INSTALLATION INSTRUCTION FOOTING INFORMATION  You must place the bottom of the support post or slide leg on a suitable flat blocking material to prevent it from sinking further into the soil. We recommend you use a brick, block of wood or several inches of gravel.
  • Page 167 922-140-6 STRAIGHT TUBE SLIDE 6’ DECK INSTALLATION INSTRUCTION September 8, 2014...
  • Page 168 INSTALLATION TIPS & TROUBLE SHOOTING  Paint – Electrostatically applied & oven cured powder coat  SportsPlay Equipment Inc. recommends pre-drilling the holes in the post when attaching a four-hole bracket with a  Hardware – Stainless steel & tamper resistant number #7 drill bit.
  • Page 169 922-140-6 STRAIGHT TUBE SLIDE 6’ DECK INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with a #7 drill bit, ½” drill bit, tape measure, post hole digger, blocking material, level, and a dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to...
  • Page 170 922-140-6 STRAIGHT TUBE SLIDE 6’ DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Attach the Straight Tube Slide to the posts: With the Four Hole Attachment Brackets on the Straight Tube Slide, and the threaded hole facing the ground, place it between the posts. Connect the Four Hole Attachment Brackets to the post using Four Self Tapping Screws (3), the Attachment Bracket Gasket (4) will install between the Bracket and the post.
  • Page 171 922-140-6 STRAIGHT TUBE SLIDE 6’ DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __8) Once the entire playground has been installed and you have verified that the entire playground is level you can add the concrete to the footing holes. Be sure to use concrete with a minimum 2,500 psi and mix the concrete per the manufacturer’s directions before you pour it into the footing hole.
  • Page 172 922-146 6’ SPIRAL SLIDE INSTALLATION INSTRUCTIONS INSTALLATION DETAILS ! Recommended crew (Adult): 2 ! Installation time: 1.5 hr (3 man hrs) ! User age: 2-12 ! Use zone: 72” from all edges of slide ! Weight: 448 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 173 922-146 6’ SPIRAL SLIDE INSTALLATION INSTRUCTIONS PARTS LIST PART # DESCRIPTION 435-623 Spiral Slide with Base 923-128 Transition Deck 913-431 Wall For Spiral Slide 905-247 13 !” x 37” Kick plate 913-402 Four Hole Attachment Bracket 905-208 Gasket for Attachment Bracket 905-526 Self Tapping Screw 106-807...
  • Page 174 922-146 6’ SPIRAL SLIDE INSTALLATION INSTRUCTIONS FOOTING INFORMATION ! Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you are using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to both the side and front cutaway views to the right).
  • Page 175 922-146 6’ SPIRAL SLIDE INSTALLATION INSTRUCTIONS February 17, 2010...
  • Page 176 INSTALLATION INSTRUCTIONS INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS ! SportsPlay Equipment Inc. recommends pre-drilling the ! Deck-12 GA HRPO steel holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ! Deck Coating –...
  • Page 177 922-146 6’ SPIRAL SLIDE INSTALLATION INSTRUCTIONS BEFORE YOU BEGIN In addition to the components on the packing list you will need a level, blocking material, 9/16 wrench, shovel, Tape measure, drill with a #” Drill bit, and a post hole digger. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize, and identify all components: Be sure to...
  • Page 178 922-146 6’ SPIRAL SLIDE INSTALLATION INSTRUCTIONS INSTALLATION STEPS CONTINUED __6) Install the Transition deck to the posts: You will need two 3/8” x 1” Button Head Bolts (10) and two 3/8” Flat Washers (9) to attach the Transition Deck to the posts. Support the Slide end of the Transition deck while installing it to the posts.
  • Page 179 922-146 6’ SPIRAL SLIDE INSTALLATION INSTRUCTIONS INSTALLATION STEPS CONTINUED __9) Level the Transition Deck and Spiral Slide: Place a level on the Transition Deck between the posts. Raise one corner of the deck to make it level. The adjustment for this will be the bolts holding the deck to the posts.
  • Page 180 922-146 6’ SPIRAL SLIDE INSTALLATION INSTRUCTIONS INSTALLATION STEPS CONTINUED __13) Once the entire playground has been installed and you have verified that the entire playground is level you can add the __11) Install the Walls for Spiral Slide to the posts: You will concrete to the footing holes.
  • Page 181 922-120-5 CORKSCREW 5’ DECK INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 1 hr (2 man hrs)  User age: 2-12  Use zone: 72 in. in front of climber  72 in to right and left of climber ...
  • Page 182 922-120-5 CORKSCREW 5’ DECK INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 913-445 Corkscrew 5’ deck 913-402 Four-Hole Attachment Bracket 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 196-807 3/8”x3/8” Set Screw 126-701bps 3/8”x1 ¼” Button Head Bolt 316-601 3/8” Flat Washer 226-602 3/8”...
  • Page 183 922-120-5 CORKSCREW 5’ DECK INSTALLATION INSTRUCTION FOOTING INFORMATION  Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you were using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to the cutaway view to the right).
  • Page 184 922-120-5 CORKSCREW 5’ DECK INSTALLATION INSTRUCTION February 17, 2010...
  • Page 185 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 186 922-120-5 CORKSCREW 5’ DECK INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a shovel or post hole digger, cement, drill, and a level. INSTALLATION STEPS __1) Review all instructions before beginning __2) Unpack, organize and identify, all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 187 922-120-5 CORKSCREW 5’ DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Connect four hole brackets to posts: Now you need to install the Four Hole Brackets to the posts. The top of the barrier, NOT THE ARCH, should be 38” from the surface of the deck to the top of the barrier.
  • Page 188 922-120-5 CORKSCREW 5’ DECK INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __8) Install the Corkscrew climber: Place the Corkscrew Climber over the stub on the Arch Wall and secure it with the 5/16”x1 ¾” Button Head Bolt (9), 5/16” Button Head Nut (10), and 5/16” Lock Washer (11).
  • Page 189 912-216 SECTIONAL SLIDE INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 1.5 (3 man hrs)  User age: 2-12  Use zone: 72 in from all sides of unit  Weight: 530 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 190 912-216 SECTIONAL SLIDE INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 435-640 Star Gate Sectional Slide 913-434 Bracket for Sectional Slide 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 903-214 “T” Leg for Slide 126-702bps 3/8”x ¾” Button Head Bolt 316-601 3/8” Flat Washer 126-708 3/8”...
  • Page 191 912-216 SECTIONAL SLIDE INSTALLATION INSTRUCTION FOOTING INFORMATION  Total footing depth is 24” less the height of the surfacing plus the height of the blocking material. If you are using 12” of surfacing the footing hole would need to be 12” plus the height of the blocking material (refer to both the side and front cutaway views to the right).
  • Page 192 912-216 SECTIONAL SLIDE INSTALLATION INSTRUCTION February 17, 2010...
  • Page 193 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 194 912-216 SECTIONAL SLIDE INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with a #7 drill bit, ½” drill bit, tape measure, post hole digger, blocking material, level, and a dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to...
  • Page 195 912-216 SECTIONAL SLIDE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Layout the holes for the Brackets for Sectional Slide: To do this you will need to insert the Brackets for Sectional Slide (2) into the Sectional Slide (1). There is a 1 5/8” hole drilled into the top of the Sectional Slide that the Brackets for Sectional Slide will fit into.
  • Page 196 912-216 SECTIONAL SLIDE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __7) Attach the Sectional Slide to the deck: To do this you will need four, 3/8” Flat Washers (7), two 3/8” X 2 ¼” Button Head Bolts (8), and two 3/8” Lock Nuts. Center the Sectional Slide between the posts.
  • Page 197 912-216 SECTIONAL SLIDE INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __10) Once the concrete has set, back fill dirt over the footing holes; inspect the area and components for tools, hazardous debris and sharp edges. Verify all components are installed and all hardware is tight and then install the safety surfacing.
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  • Page 199 922-169 BENCH PANEL INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 1 Hour (2 man hrs)  User age: 2-12 Years  Use zone: NA  Weight: 41 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 200 922-169 BENCH PANEL INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 923-169 Bench Panel Bracket 913-417 Four Hole Attachment Bracket 905-208 Gasket for Attachment Bracket 905-526 Self Tapping Screws 196-807 3/8” Set Screw 316-501 5/16” Flat Washers 116-529 5/16”x3/4” Button Head Bolts 216-512 5/16”x1”...
  • Page 201 922-169 BENCH PANEL INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Panel- ¾” HDPE UV stabilized plastic holes in the post when attaching a four-hole bracket with a  Hardware – Stainless steel & tamper resistant number #7 drill bit.
  • Page 202 922-169 BENCH PANEL INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with a#7 drill bit, a dry erase marker, tape measure, and a level. INSTALLATION STEPS __1) Review all instructions before beginning. __2) Unpack, organize, and identify all components.
  • Page 203 922-169 BENCH PANEL INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Drill and install the Four Hole Attachment Brackets: Now you will need to drill the sixteen holes to install the Four Hole Attachment Brackets. Use the supplied #7 drill bit to do this. After the hole are drilled you will need the four, Gaskets for Attachment Bracket (3), sixteen, Self Tapping Screws (4), and the four 3/8”...
  • Page 204 922-169 BENCH PANEL INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK June 13, 2011...
  • Page 205 902-275 PYRAMID ROOF INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 1 hr (2 man hrs)  User age: 2-12  Use zone: NA  Weight: 92 lbs SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 206 902-275 PYRAMID ROOF INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 435-635 PYRAMID ROOF 903-151 Roof Bracket 516-200 Zip Togglers 116-608 3/8” x 2” Button Head Bolts 316-601 3/8” flat Washers 905-526 Self Tapping Screws NOTE: Keep a copy of these instructions on file to assist you with maintenance and replacement parts.
  • Page 207 INSTALLATION INSTRUCTION INSTALLATION TIPS & TROUBLE SHOOTING SPECIFICATIONS  SportsPlay Equipment Inc. recommends pre-drilling the  Paint – Electrostatically applied & oven cured powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 208 902-275 PYRAMID ROOF INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill and 3/4” drill bit, tape measure, marker, and a ladder. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to place all painted components on a protective surface (cardboard, cloth, etc…) to prevent damage.
  • Page 209 902-275 PYRAMID ROOF INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __6) Drill holes into the Pyramid Roof: Rotate the Pyramid Roof to allow access to the marks you made in the previous step. Drill each of the eight marks with the 3/4” drill bit. Install a Zip Toggler (3) into each of the holes.
  • Page 210 902-275 PYRAMID ROOF INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK February 17, 2010...
  • Page 211 922-157 2’ DECK TO DECK STEPS INSTALLATION INSTRUCTION INSTALLATION DETAILS  Recommended crew (Adult): 2  Installation time: 1 hr (2 man hrs)  User age: 2-12  Use zone: NA  Weight: 137 SURFACING: Use of safety surfacing in compliance with ASTM specification F1292 is required.
  • Page 212 922-157 2’ DECK TO DECK STEPS INSTALLATION INSTRUCTION PARTS LIST PART # DESCRIPTION 1’ Deck to Deck Steps 905-917 3/8”x1” Button Head Bolt 126-703 3/8” Flat Washer 316-601 Guard Wall 12” Rise 913-523 905-208 Attachment Bracket Gasket 905-526 Self-Tapping Screw 3/8”x1 ¼”...
  • Page 213 922-157 2’ DECK TO DECK STEPS INSTALLATION INSTRUCTION FOOTING AND ELEVATION VIEW August 4, 2014...
  • Page 214 SPECIFICATIONS INSTALLATION TIPS & TROUBLE SHOOTING  Paint – Electrostatically applied & oven cured  SportsPlay Equipment Inc. recommends pre-drilling the for guard wall powder coat holes in the post when attaching a four-hole bracket with a number #7 drill bit. This will make the attachment of the ...
  • Page 215 922-157 2’ DECK TO DECK STEPS INSTALLATION INSTRUCTION BEFORE YOU BEGIN In addition to the components on the packing list you will need a drill with a #7 drill bit, tape measure, 7/32” Allen Wrench, 9/16” wrench and a dry erase marker. INSTALLATION STEPS __1) Review all instructions before beginning: __2) Unpack, organize, and identify all components: Be sure to...
  • Page 216 922-157 2’ DECK TO DECK STEPS INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __5) Attach Four-Hole brackets to posts: You will need the eight Four-Hole Brackets (9), eight Attachment Bracket Gaskets (5), and thirty-two Self-Tapping Screws (6). Now you need to install the Four-Hole Brackets to the posts.

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