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SportsPlay Miss Abby Installation Booklet
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SportsPlay Miss Abby Installation Booklet

Custom modular structure
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Custom Modular Structure
Installation Booklet
800-727-8180
www.sportsplayinc.com
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Summary of Contents for SportsPlay Miss Abby

  • Page 1 Custom Modular Structure Installation Booklet 800-727-8180 www.sportsplayinc.com Page 1...
  • Page 3 SportsPlay SportsPlay SportsPlay SportsPlay Drawn By: Date Project: Abby Value 05-17-07 Candy 5642 Natural Bridge Size: 23.5' X 10.5' Distributor: SportsPlay 800-727-8180 CPSC: Compliant Fax: 314-389-9034 Use Zone: 35.5' X 22.5' ASTM: Compliant www.sportsplayinc.com Scale: 1:96 Sheet 1 of 1...
  • Page 4 1/2" = 4' 1/2" = 4' 1/2" = 4' SportsPlay SportsPlay SportsPlay SportsPlay Drawn By: Date Project: Miss Abby Value 05-17-07 Candy 5642 Natural Bridge Size: 23.5' X 10.5' Distributor: SportsPlay 800-727-8180 CPSC: Compliant Fax: 314-389-9034 Use Zone: 35.5' X 22.5' ASTM: Compliant www.sportsplayinc.com...
  • Page 5 • Pencils and markers Tool and Material Checklist • String line • Bar clamp 4’ • To dig holes, the best method is a tractor with an auger. • Sometimes bracing material is helpful (2” x 4” x 6’ Use a 12” auger bit. No matter what you use, there will studs with sturdy lag bolt/nut combinations) be a considerable amount of hand digging as well •...
  • Page 6 BEFORE STARTING INSTALLATION OF YOUR PLAYGROUND, PLEASE READ INSTRUCTIONS All SportsPlay Equipment play events have been engineered to THOROUGHLY. meet all applicable safety guidelines, but if installed improperly, these problems may occur: SITE REQUIREMENTS: •...
  • Page 7 Consult the instruction booklet for post and deck installation the parts around the perimeter of the area. If you find damaged instructions. or parts missing, contact your SportsPlay Distributor immediately. BRACING – As the decks and kick plates are installed, be sure to level the posts and place braces in the holes to keep INSTRUCTIONS –...
  • Page 8 MAINTENANCE - Consult your instruction booklet for the maintenance checklist. Schedule and complete periodic maintenance checks of the entire playground. If any hardware is worn, or any item missing or broken, close the playground and contact your SportsPlay distributor for replacement parts. Page 8...
  • Page 9 Safety Surfacing/Fall Heights 1. 12” below existing grade 2. 6” below and 6” above existing grade You must consider the type of safety surfacing you will use 3. 12” above existing grade before beginning the installation process. There are two general types, organic/loose fill or synthetic unitary.
  • Page 10 Safety Surfacing Chart Chart taken from The Handbook for Public Playground Safety written by the U.S. Consumer Product Safety Commission Table – Critical heights (in feet) of Tested Materials (CPSC) page 5 (www.cpsc.gov). Material Uncompressed Compressed Depths Depths 6” 9” 12”...
  • Page 11 on the other three posts at the same distance. Now use Punch List a four-foot level across to each line, raising or lowering as necessary to make the lines level. Repeat this for the Step 1: Layout remaining two posts. 1.
  • Page 12 Step 4 – Component Installation 1. Begin installing the components by working from the lowest deck around to the highest deck. Install the components in either a clockwise or counter clockwise rotation. Step 5: Concrete 1. Once all components and posts are tight and level, you may concrete.

  • Page 13: Post Installation

    • Use a marker to mark 22” from bottom of posts. Use Post Installation these marks so you can run a 4’ level across marks to make sure the tops of the posts are equal to each other. Footing size may vary due to local soil and weather conditions. If line marks are on bubble, then post tops should be on Base of footing MUST be below the frost line.
  • Page 14 Side view of installed post Page 14...
  • Page 15 912-333 912-333 912-333 912-333 SQUARE AND TRIANGLE DECKS SQUARE AND TRIANGLE DECKS SQUARE AND TRIANGLE DECKS SQUARE AND TRIANGLE DECKS 912-334 912-334 912-334 912-334 SQUARE DECK 912-334 SQUARE DECK 912-334 SQUARE DECK 912-334 SQUARE DECK 912-334 PART ITEM NO. DESCRIPTION QTY.

  • Page 16: Maintenance

    912-333 912-333 912-333 912-333 SQUARE AND TRIANGLE DECKS SQUARE AND TRIANGLE DECKS SQUARE AND TRIANGLE DECKS SQUARE AND TRIANGLE DECKS 912-334 912-334 912-334 912-334 MAINTENANCE: MAINTENANCE: MAINTENANCE: MAINTENANCE: Deck Plan: Deck Plan: Deck Plan: Deck Plan: The deck(s) connect to the main upright posts using nuts Touch up any marred paint surfaces.
  • Page 17 912-213, 912-214 912-213, 912-214 912-213, 912-214 912-213, 912-214 3', 4', & 5' DOUBLE WALL STRAIGHT SLIDE 3', 4', & 5' DOUBLE WALL STRAIGHT SLIDE 3', 4', & 5' DOUBLE WALL STRAIGHT SLIDE 3', 4', & 5' DOUBLE WALL STRAIGHT SLIDE 912-215 912-215 912-215...
  • Page 18 912-213, 912-214 912-213, 912-214 912-213, 912-214 912-213, 912-214 3', 4', & 5' DOUBLE WALL STRAIGHT SLIDE 3', 4', & 5' DOUBLE WALL STRAIGHT SLIDE 3', 4', & 5' DOUBLE WALL STRAIGHT SLIDE 3', 4', & 5' DOUBLE WALL STRAIGHT SLIDE 912-215 912-215 912-215...
  • Page 19 BUBBLE PANEL BUBBLE PANEL BUBBLE PANEL BUBBLE PANEL 912-117 912-117 912-117 912-117 PART ITEM NO. DESCRIPTION QTY. NUMBER 435-665 Bubble Panel 913-402 2 Hole Attachment Bracket 905-208 Gasket for Attachment Bracket Spacer Bar Set 913-429 196-807 3/8" x 3/8" Socket Set Screw Torx Self Tapping Screw 905-526 105-020...
  • Page 20 BUBBLE PANEL BUBBLE PANEL BUBBLE PANEL BUBBLE PANEL 912-117 912-117 912-117 912-117 Bubble Panel Plan: Bubble Panel Plan: Bubble Panel Plan: Bubble Panel Plan: SPECIFICATIONS: SPECIFICATIONS: SPECIFICATIONS: SPECIFICATIONS: The Bubble Panel attaches above or below the deck to Event: Bubble is constructed of clear lexan and is bolted the center of the post using Tamper Resistant Screws.

  • Page 21: Drive Panel

    DRIVE PANEL 3-1/2" DRIVE PANEL 3-1/2" DRIVE PANEL 3-1/2" DRIVE PANEL 3-1/2" 912-221 912-221 912-221 912-221 PART ITEM NO. DESCRIPTION QTY. NUMBER Post 913-502 Drive Panel 40-1/2" Wide 913-417 Panel Attachment Bracket 905-208 Gasket for Attachment Bracket 316-501 5/16" Flat Washer 116-529 5/16"...
  • Page 22 DRIVE PANEL 3-1/2" DRIVE PANEL 3-1/2" DRIVE PANEL 3-1/2" DRIVE PANEL 3-1/2" 912-221 912-221 912-221 912-221 Drive Panel Plan: Drive Panel Plan: Drive Panel Plan: Drive Panel Plan: MAINTENANCE: MAINTENANCE: MAINTENANCE: MAINTENANCE: The Drive Panel attaches below or above the deck to the Touch up any marred paint surfaces.
  • Page 23 BUS PANEL BUS PANEL 912-262 912-262 BUS PANEL BUS PANEL 912-262 912-262 PART ITEM NO. DESCRIPTION QTY. NUMBER 913-507 Bus Panel Post 913-417 Panel Attachment Bracket 905-208 Gasket for Attachment Bracket 316-501 5/16" Flat Washer 116-529 5/16" x 3/4" Button Head Bolt 216-512 5/16"...
  • Page 24 BUS PANEL BUS PANEL 912-262 912-262 BUS PANEL BUS PANEL 912-262 912-262 Bus Panel Plan: Bus Panel Plan: Bus Panel Plan: Bus Panel Plan: MAINTENANCE: MAINTENANCE: MAINTENANCE: MAINTENANCE: The Bus Panel attach above or below the deck to the center of the posts with 4 panel attachment brackets. See Touch up any marred paint surfaces.
  • Page 25 "U" CLIMBER "U" CLIMBER "U" CLIMBER "U" CLIMBER 912-129-3, 912-129-4 912-129-3, 912-129-4 912-129-3, 912-129-4 912-129-3, 912-129-4 912-129-5, 912-129-6 912-129-5, 912-129-6 912-129-5, 912-129-6 912-129-5, 912-129-6 PART Deck ITEM NO. DESCRIPTION QTY. NUMBER 913-437 Arch Wall 3-1/2" 913-419-3 U Climber 3' deck 3-1/2" Post 913-419-4 U Climber 4' deck 3-1/2"...
  • Page 26 "U" CLIMBER "U" CLIMBER "U" CLIMBER "U" CLIMBER 912-129-3, 912-129-4 912-129-3, 912-129-4 912-129-3, 912-129-4 912-129-3, 912-129-4 912-129-5, 912-129-6 912-129-5, 912-129-6 912-129-5, 912-129-6 912-129-5, 912-129-6 MAINTENANCE: MAINTENANCE: MAINTENANCE: MAINTENANCE: "U" Climber Plan: "U" Climber Plan: "U" Climber Plan: "U" Climber Plan: The U Climber attaches to the deck from an arch wall.
  • Page 27 912-203 912-203 912-203 912-203 TRIPLE RAIL SLIDE TRIPLE RAIL SLIDE TRIPLE RAIL SLIDE TRIPLE RAIL SLIDE 912-204 912-204 912-204 912-204 PART ITEM NO. DESCRIPTION QTY. NUMBER Triple Rail Slide 3' 912-203 Triple Rail Slide 4' 912-204 905-204 Connector Plate Triple Rail Slide Guard ----- 913-417 Panel Attachment Bracket...
  • Page 28 912-203 912-203 912-203 912-203 TRIPLE RAIL SLIDE TRIPLE RAIL SLIDE TRIPLE RAIL SLIDE TRIPLE RAIL SLIDE 912-204 912-204 912-204 912-204 SPECIFICATIONS: SPECIFICATIONS: SPECIFICATIONS: SPECIFICATIONS: Triple Rail Slide Plan: Triple Rail Slide Plan: Triple Rail Slide Plan: Triple Rail Slide Plan: Event: Triple Rail Slide shall be constructed of 3/8"...

  • Page 29: Transfer Station

    TRANSFER STATION 3' TRANSFER STATION 3' TRANSFER STATION 3' TRANSFER STATION 3' 912-258 912-258 912-258 912-258 PART ITEM NO. DESCRIPTION QTY. NUMBER 905-900 Transfer Stairs D D D D 905-902 Transfer Deck F F F F Transfer Step 905-901 Transfer Deck Leg 913-424 913-426 Transfer Point Handhold Post...
  • Page 30 TRANSFER STATION 3' TRANSFER STATION 3' TRANSFER STATION 3' TRANSFER STATION 3' 912-258 912-258 912-258 912-258 Detail D Detail B Detail C 25" 27" Post " FOOTING Detail F Detail E DIAGRAM Sheet 2 of 3 Sheet 2 of 3 Sheet 2 of 3 Sheet 2 of 3...

  • Page 31: Specification

    TRANSFER STATION 3' TRANSFER STATION 3' TRANSFER STATION 3' TRANSFER STATION 3' 912-258 912-258 912-258 912-258 holes located on the corner of second step. Transfer Station Plan: Transfer Station Plan: Transfer Station Plan: Transfer Station Plan: 12. Line up and bolt the bottom end handrails to outside of steps with (4) 3/8"...
  • Page 32 912-121 912-121 912-121 912-121 TIC-TAC-TOE PANEL TIC-TAC-TOE PANEL TIC-TAC-TOE PANEL TIC-TAC-TOE PANEL PART ITEM NO. DESCRIPTION QTY. NUMBER 913-421 Tic-Tac-Toe Panel 913-401 2 Hole Attachment Bracket 905-208 Gasket for Attachment Bracket 196-807 3/8" x 3/8" Socket Set Screw POST 1/4” Self-Tapping Pinned Screw 905-526 DETAIL A A A A A...
  • Page 33 912-121 912-121 912-121 912-121 TIC-TAC-TOE PANEL TIC-TAC-TOE PANEL TIC-TAC-TOE PANEL TIC-TAC-TOE PANEL MAINTENANCE: MAINTENANCE: MAINTENANCE: MAINTENANCE: Tic-Tac-Toe Panel Plan: Tic-Tac-Toe Panel Plan: Tic-Tac-Toe Panel Plan: Tic-Tac-Toe Panel Plan: The Tic-Tac-Toe Panel attaches below the deck to the Touch up any marred paint surfaces. Periodically check hardware for integrity and tightness.
  • Page 34 STORE PANEL STORE PANEL STORE PANEL STORE PANEL 912-206 912-206 912-206 912-206 PART ITEM NO. DESCRIPTION QTY. NUMBER 913-500 Store Panel 40-1/2" Wide 913-417 Panel Attachment Bracket 905-208 Gasket for Attachment Bracket 116-529 5/16" x 3/4" Button Head Bolt 216-512 5/16"...
  • Page 35 STORE PANEL STORE PANEL STORE PANEL STORE PANEL 912-206 912-206 912-206 912-206 Hardware: Stainless steel tamper resistant. Store Panel Plan: Store Panel Plan: Store Panel Plan: Store Panel Plan: The Store Panel attaches below the deck to the "deck MAINTENANCE: MAINTENANCE: MAINTENANCE: MAINTENANCE:...
  • Page 36 912-125-3, 912-125-4, 912-125-5 912-125-3, 912-125-4, 912-125-5 912-125-3, 912-125-4, 912-125-5 912-125-3, 912-125-4, 912-125-5 VERTICAL CLIMBER 3.5" VERTICAL CLIMBER 3.5" VERTICAL CLIMBER 3.5" VERTICAL CLIMBER 3.5" 912-125-6 & 912-127 912-125-6 & 912-127 912-125-6 & 912-127 912-125-6 & 912-127 PART ITEM NO. DESCRIPTION QTY.
  • Page 37 912-125-3, 912-125-4, 912-125-5 912-125-3, 912-125-4, 912-125-5 912-125-3, 912-125-4, 912-125-5 912-125-3, 912-125-4, 912-125-5 VERTICAL CLIMBER 3.5" VERTICAL CLIMBER 3.5" VERTICAL CLIMBER 3.5" VERTICAL CLIMBER 3.5" 912-125-6 & 912-127 912-125-6 & 912-127 912-125-6 & 912-127 912-125-6 & 912-127 Vertical Climber Plan: Vertical Climber Plan: Vertical Climber Plan: Vertical Climber Plan: SPECIFICATIONS:...

  • Page 38: Label Installation

    Install them where they will not be disturbed during play. Inspect labels regularly. If torn, disfigured, damaged or faded, contact your SportsPlay distributor for replacement labels. Top of Surfacing Label Install one to each upright post at the level you have determined will be your “Top of Surfacing”...

  • Page 39: Troubleshooting

    Problem: There is interference between a vertical portion of Trouble Shooting one component and another vertical portion of another component going into the opposite direction. (For instance, in Problem: Incorrect sized hole or no hole where there is the case of a tunnel or bubble window that has a vertical spacer supposed to be one.

  • Page 40: Safety Checklist

    • Roll pins; make sure they are flush and to not stick out. Safety Checklist • Clamps, when aluminum is hammered, it can cause a rough area. De-burr if necessary. Carefully go over each post, deck and component with bare •...
  • Page 41 Maintenance Checklist LOCATION______________________ INSPECTOR_____________________ DATE___________________________ INSTRUCTIONS: All playground components are listed below. Check monthly. Train personnel (through study of CPSC Guidelines and ASTM standards) to be alert to playground hazards and report them promptly. Avoid use of hazardous equipment until repaired. Check in equipment column means satisfactory.