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EAS30187
DISASSEMBLING THE REAR BRAKE
CALIPER
1. Remove:
• Brake caliper piston "1"
• Brake caliper piston dust seal "2"
• Brake caliper piston seal "3"
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a. Blow compressed air into the brake hose joint
opening "a" to force out the piston from the
brake caliper.
EWA13550
WARNING
• Cover the brake caliper piston with a rag.
Be careful not to get injured when the pis-
ton is expelled from the brake caliper.
• Never try to pry out the brake caliper pis-
ton.
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b. Remove the brake caliper piston dust seal
and brake caliper piston seal.
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EAS30188
CHECKING THE REAR BRAKE CALIPER
Recommended brake component replacement
Brake pads
Piston seal
Piston dust seal
Brake hose
Brake fluid
1. Check:
• Brake caliper piston "1"
Rust/scratches/wear → Replace the brake
caliper piston.
• Brake caliper cylinder "2"
Scratches/wear → Replace the brake caliper
assembly.
• Brake caliper body "3"
Cracks/damage → Replace the brake caliper
assembly.
• Brake fluid delivery passages
(brake caliper body)
Obstruction → Blow out with compressed air.
EWA17070
WARNING
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Whenever a brake caliper is disassembled,
replace the brake caliper piston dust seal
and brake caliper piston seal.
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2. Check:
• Brake caliper bracket
Cracks/damage → Replace.
EAS30189
ASSEMBLING THE REAR BRAKE CALIPER
EWA17080
WARNING
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
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4-55
REAR BRAKE
schedule
If necessary
Every two years
Every two years
Every four years
Every two years and
whenever the brake is
disassembled
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