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(Translation of the original instructions)
Instruction, Use and Maintenance Manual
MANUAL VALVE
BBZM - BBZMR -
BBZMG - BBZMF -
BBWM1 - BBWMF1
- BBWMG1
Bardiani Valvole S.p.A.
via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy
tel. +39 0525 - Fax 0525 3408
bardiani@bardiani.com - www.bardiani.com
EN-IST-BBZM-0123
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Table of Contents
Related Manuals for Bardiani Valvole BBWMF1
Summary of Contents for Bardiani Valvole BBWMF1
- Page 1 Instruction, Use and Maintenance Manual MANUAL VALVE BBZM - BBZMR - BBZMG - BBZMF - BBWM1 - BBWMF1 - BBWMG1 Bardiani Valvole S.p.A. via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy tel. +39 0525 - Fax 0525 3408 bardiani@bardiani.com - www.bardiani.com...
- Page 2 Disassembly of the BBZM - BBZMR - BBZMG Disassembly of the BBZMF Disassembly of the BBWM1 - BBWMG1 Disassembly of the BBWMF1 10.6 Assembly of the BBZM - BBZMR - BBZMG - BBZMF Assembly of the BBZM - BBZMR - BBZMG...
- Page 3 18 2D Diagram BBYMG 19 2D Diagram BBYMF 20 2D Diagram BBWMF1 21 2D Diagram BBWMG1 22 Warranty 23 Recommendations MANUAL REVISION DATE EN-IST-BBZM-0123...
- Page 4 INTRODUCTION This “Instruction, Use and Maintenance Manual” has been prepared to provide guidance and recommendations to assist quali昀椀ed skilled technicians in the understanding, running and maintenance orf the Products supplied. It forms an integral part of the Products supplied and must be read prior to any installation, operation and/or maintenance of all types of valves provided.
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Page 5: Safety,Warning And Mandatory Signs
Safety,Warning and Mandatory Signs 1 Safety,Warning and Mandatory Signs WARNING SIGNS Pictogram Description Notes This tells the person in question that the operation WARNING! described involves (when not performed in accordance General with the relative safety regulations) the risk of personal injury. -
Page 6: Environmental Note
Safety,Warning and Mandatory Signs MANDATORY SIGNS (FOR THE OPERATOR IN CHARGE OF MECHANICAL MAINTENANCE AND THE OPERATOR IN CHARGE OF ASSEMBLY/DISASSEMBLY) Pictogram Description Notes Special instructions must be followed to avoid injury to OBLIGATION persons. General Protective gloves must be available for handling PROTECTIVE GLOVES objects which could cause hand injuries or when there is the possibility of coming into contact with harmful... - Page 7 Safety,Warning and Mandatory Signs OPERATING SIGNS Pictogram Description Notes Use of a press PRESS Use of a press Gradual release of the pressure force PRESS (release) Electrical connection to the control unit (consult the relative ELECTRICAL instruction manual). CONNECTION Electrical disconnection from the control unit (consult the ELECTRICAL relative instruction manual).
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Page 8: Operator Training
Safety,Warning and Mandatory Signs 1.1 Operator training All persons who have to work on the valve must be quali昀椀ed to carry out the relative maintenance tasks. They must be informed as to the possible hazards involved and must observe all the safety instructions set out in this manual. Allow expert personnel only to work on the electrical components. - Page 9 昀椀re unless otherwise stated by the manufacturer (in the case of valves certi昀椀ed in accordance with Directive 2014/34/EU please refer to the ATEX Manual). BARDIANI VALVOLE S.p.A. declines all liability for installation, use or maintenance which fails to comply with the indications...
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Page 10: Technical Data
- valves with DN125 or bigger with group 2 昀氀uids. The end user is asked to carry out the acoustic emission tests once the valve has been installed in the destination plant. In the event of any doubt, please contact Bardiani Valvole S.p.A. EN-IST-BBZM-0123... -
Page 11: Checking / Unpacking / Lifting
The 昀椀gures above are used purely to represent the methods and procedures for hoisting the valves. Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by improper and/or incorrect hoisting of the valve. -
Page 12: Installation
3. CORRECT DIRECTION OF FLOW: Flow in the opposite direction to valve closure minimizes water hammer. CAUTION! Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by any failure to correctly follow the installation procedures. EN-IST-BBZM-0123... - Page 13 Installation 4. VALVE CONNECTIONS/CONNECTORS: If the valve is 昀椀tted with connectors, you may proceed with installation. Correctly insert the gaskets and tighten the connectors. 5. WELDING THE VALVE BODY ONTO PIPING: Remove the body from the rest of the valve before proceeding with welding operations.
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Page 14: Operation
- Use expert personnel for installation/uninstallation operations. A = Valve opening B = Valve closing CAUTION! Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by any failure to correctly follow the installation procedures. EN-IST-BBZM-0123... -
Page 15: Troubleshooting
Troubleshooting 7 Troubleshooting PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION External leak Worn gasket Replace the seal Leaks inside the closed valve caused by normal wear Excessive pressure Replace with a gasket of a External leak different type of elastomer Excessive temperature Aggressive 昀氀uids Premature leaks... - Page 16 Cleaning 8 Cleaning 1. VALVE CLEANING WITH DETERGENTS: The system in which the valve is installed must be cleaned by expert personnel in observance of the following: - Abide by the indicated detergent concentration values; - Observe the instructions provided by the detergent manufacturer. - Always wear protective safety glasses and gloves.
- Page 17 Disposal 9 Disposal At the end of its service life, the device must be recycled in accordance with the legislation in force in the country of valve use. Any hazardous residues must be taken into consideration and adequately handled. The valve is made of AISI 316L and AISI 304 stainless steel, elastomers (gaskets), plastic (control unit) and electrical components (terminal boards, solenoid valves, sensors).
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Page 18: General Maintenance
Maintenance 10 Maintenance 10.1 General maintenance 1. MAINTENANCE PRECAUTIONS Maintenance operations must be carried out by expert technicians only. WARNING! Maintenance operations must be carried out with the line stopped and all utilities (electricity, compressed air) disconnected. WARNING! Always discharge the 昀氀uid pressure in the valve and piping before disassembling the valve. -
Page 19: Scheduled Maintenance
Maintenance WARNING! Burns hazard. The valves and piping may be very hot. Wear protective gloves 2. CLEANING AWAY DEPOSITS: - Thoroughly wash and clean all the valve parts before disassembly; - Pay attention to any possible detergent or other aggressive 昀氀uid deposits (see "Cleaning");... -
Page 20: Tools Useful For Disassembly/Reassembly
Maintenance 10.3 Tools useful for Disassembly/Reassembly TOOLS DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 4 - 6 - 8 10-13- 10-13- 10-13- 10-13-17 10-13-15-17-21 10-13-17-20 15-17 15-17 EN-IST-BBZM-0123... - Page 21 Maintenance [BBZM] 10.4 Manual valve BBZM - BBZMR - BBZMG - BBZMF DESCRIPTION DESCRIPTION Lower body Valve member Sealing ring Yoke Valve member nut Clamp Steam barrier Sealing ring Gasket holder disc Sealing ring Threaded grub screw Washer Flange Handle Bush Membrane Sealing ring...
- Page 22 Maintenance (BBZMF) (BBYM) (BBZMG) (BBZM - BBZMR - BBZMG P.T.F.E) (BBZMF P.T.F.E) (BBWM1) (BBYM) EN-IST-BBZM-0123...
- Page 23 10.5 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 Disassembly Disassembly of the BBZM - BBZMR BBZMG [A S BBZM] Disassembly of the Disassembly of the BBZMF BBWM1 - BBWMG1 [B S BBZMF] [C S BBWM1] Disassembly of the BBWMF1 [D S BBWMF1] EN-IST-BBZM-0123...
- Page 24 Maintenance [A S BBZM] A Disassembly of the BBZM - BBZMR - BBZMG (BBYM) (BBYMG) EN-IST-BBZM-0123...
- Page 25 Maintenance EN-IST-BBZM-0123...
- Page 26 Maintenance EN-IST-BBZM-0123...
- Page 27 Maintenance BBZM BBYM EN-IST-BBZM-0123...
- Page 28 Maintenance BBZM BBYM EN-IST-BBZM-0123...
- Page 29 Maintenance BBZM BBYM EN-IST-BBZM-0123...
- Page 30 Maintenance (BBYM) EN-IST-BBZM-0123...
- Page 31 Maintenance (P.T.F.E.) EN-IST-BBZM-0123...
- Page 32 Maintenance [B S BBZMF] B Disassembly of the BBZMF EN-IST-BBZM-0123...
- Page 33 Maintenance EN-IST-BBZM-0123...
- Page 34 Maintenance EN-IST-BBZM-0123...
- Page 35 Maintenance (BBYMF) EN-IST-BBZM-0123...
- Page 36 Maintenance EN-IST-BBZM-0123...
- Page 37 Maintenance EN-IST-BBZM-0123...
- Page 38 Maintenance EN-IST-BBZM-0123...
- Page 39 Maintenance (BBYM) EN-IST-BBZM-0123...
- Page 40 Maintenance (P.T.F.E.) EN-IST-BBZM-0123...
- Page 41 Maintenance [C S BBWM1] C Disassembly of the BBWM1 - BBWMG1 EN-IST-BBZM-0123...
- Page 42 Maintenance EN-IST-BBZM-0123...
- Page 43 Maintenance EN-IST-BBZM-0123...
- Page 44 Maintenance EN-IST-BBZM-0123...
- Page 45 Maintenance EN-IST-BBZM-0123...
- Page 46 Maintenance [D S BBWMF1] D Disassembly of the BBWMF1 EN-IST-BBZM-0123...
- Page 47 Maintenance EN-IST-BBZM-0123...
- Page 48 Maintenance EN-IST-BBZM-0123...
- Page 49 Maintenance EN-IST-BBZM-0123...
- Page 50 Maintenance EN-IST-BBZM-0123...
- Page 51 Maintenance EN-IST-BBZM-0123...
- Page 52 Maintenance EN-IST-BBZM-0123...
- Page 53 10.6 Assembly of the BBZM - BBZMR - BBZMG - BBZMF Assembly of the BBZM - Assembly of the BBZMG BBZMR [A M BBZM] Assembly Assembly BBZMF BBZWM1 - BBWMG1 [B M BBZMF] [C M BBWM1] Assembly BBWMF1 [D M BBWMF1] EN-IST-BBZM-0123...
- Page 54 Maintenance [A M BBZM] A Assembly of the BBZM - BBZMR - BBZMG EN-IST-BBZM-0123...
- Page 55 Maintenance (P.T.F.E.) EN-IST-BBZM-0123...
- Page 56 Maintenance EN-IST-BBZM-0123...
- Page 57 Maintenance (BBYS1) EN-IST-BBZM-0123...
- Page 58 Maintenance EN-IST-BBZM-0123...
- Page 59 Maintenance EN-IST-BBZM-0123...
- Page 60 Maintenance EN-IST-BBZM-0123...
- Page 61 Maintenance (BBYM) EN-IST-BBZM-0123...
- Page 62 Maintenance EN-IST-BBZM-0123...
- Page 63 Maintenance EN-IST-BBZM-0123...
- Page 64 Maintenance EN-IST-BBZM-0123...
- Page 65 Maintenance [B M BBZMF] B Assembly of the BBZMF EN-IST-BBZM-0123...
- Page 66 Maintenance (P.T.F.E.) EN-IST-BBZM-0123...
- Page 67 Maintenance EN-IST-BBZM-0123...
- Page 68 Maintenance EN-IST-BBZM-0123...
- Page 69 Maintenance EN-IST-BBZM-0123...
- Page 70 Maintenance EN-IST-BBZM-0123...
- Page 71 Maintenance EN-IST-BBZM-0123...
- Page 72 Maintenance EN-IST-BBZM-0123...
- Page 73 Maintenance [C M BBWM1] C Assembly of the BBWM1 - BBWMG1 EN-IST-BBZM-0123...
- Page 74 Maintenance EN-IST-BBZM-0123...
- Page 75 Maintenance EN-IST-BBZM-0123...
- Page 76 Maintenance EN-IST-BBZM-0123...
- Page 77 Maintenance EN-IST-BBZM-0123...
- Page 78 Maintenance EN-IST-BBZM-0123...
- Page 79 Maintenance EN-IST-BBZM-0123...
- Page 80 Maintenance [D M BBWMF1] D Assembly of the BBWMF1 EN-IST-BBZM-0123...
- Page 81 Maintenance EN-IST-BBZM-0123...
- Page 82 Maintenance EN-IST-BBZM-0123...
- Page 83 Maintenance EN-IST-BBZM-0123...
- Page 84 Maintenance EN-IST-BBZM-0123...
- Page 85 Maintenance EN-IST-BBZM-0123...
- Page 86 Maintenance EN-IST-BBZM-0123...
- Page 87 Maintenance 10.7 Manual Valve BBZM - BBZMR Diverter DESCRIPTION DESCRIPTION Lower body Sealing ring Yoke Valve member nut Double valve member Clamp Upper body Gasket holder disc Threaded grub screw Washer Sealing ring Handle Bush Sealing ring Sealing ring Washer Double valve member stem EN-IST-BBZM-0123...
- Page 88 Maintenance (P.T.F.E) EN-IST-BBZM-0123...
- Page 89 Maintenance 10.8 Disassembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0123...
- Page 90 Maintenance EN-IST-BBZM-0123...
- Page 91 Maintenance EN-IST-BBZM-0123...
- Page 92 Maintenance EN-IST-BBZM-0123...
- Page 93 Maintenance EN-IST-BBZM-0123...
- Page 94 Maintenance (P.T.F.E.) EN-IST-BBZM-0123...
- Page 95 Maintenance [M BBZM DEV] 10.9 Assembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0123...
- Page 96 Maintenance (P.T.F.E.) EN-IST-BBZM-0123...
- Page 97 Maintenance EN-IST-BBZM-0123...
- Page 98 Maintenance EN-IST-BBZM-0123...
- Page 99 Maintenance EN-IST-BBZM-0123...
- Page 100 Maintenance EN-IST-BBZM-0123...
- Page 101 Maintenance EN-IST-BBZM-0123...
- Page 102 Maintenance EN-IST-BBZM-0123...
- Page 103 Maintenance EN-IST-BBZM-0123...
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Page 104: Ec Declaration Of Conformity
- manual VVF from 32 inch- manual - A20-P-PRG- EC DECLARATION OF CONFORMITY (EU) 2014/68, Annex. VII BARDIANI VALVOLE S.p.A. Via G. di Vittorio 50/52 – 43045 Fornovo di Taro (Pr) – Italia Declares under its own responsibility that the pressure equipment:... - Page 105 2D diagram BBZM - BBZMR 12 2D diagram BBZM - BBZMR [BBZM] PTFE Excution EN-IST-BBZM-0123...
- Page 106 2D diagram BBYM 13 2D diagram BBYM [BBZM] EN-IST-BBZM-0123...
- Page 107 2D diagram BBZMG 14 2D diagram BBZMG PTFE Excution [BBZM] EN-IST-BBZM-0123...
- Page 108 2D diagram BBZMF 15 2D diagram BBZMF PTFE Excution [B M BBZMF] EN-IST-BBZM-0123...
- Page 109 2D diagram BBWM1 16 2D diagram BBWM1 [C S BBWM1] EN-IST-BBZM-0123...
- Page 110 2D diagram BBZM - BBZMR Diverter 17 2D diagram BBZM - BBZMR Diverter [M BBZM DEV] PTFE Excution EN-IST-BBZM-0123...
- Page 111 2D Diagram BBYMG 18 2D Diagram BBYMG [BBZM] EN-IST-BBZM-0123...
- Page 112 2D Diagram BBYMF 19 2D Diagram BBYMF [B M BBZMF] EN-IST-BBZM-0123...
- Page 113 2D Diagram BBWMF1 20 2D Diagram BBWMF1 [D M BBWMF1] EN-IST-BBZM-0123...
- Page 114 2D Diagram BBWMG1 21 2D Diagram BBWMG1 [C M BBWM1] EN-IST-BBZM-0123...
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Page 115: Warranty Exclusions
Notwithstanding and without prejudice to the rights of the Buyer, which may be acknowledged by applicable law, this warranty it to be intended as limited, at the discretion of Bardiani Valvole S.p.A., to the repair and/or replacement of the Product and/or part of the Product and/or its components which is/ are found to be defective due to design and/or manufacturing and/or material faults. - Page 116 Please visit the website www.bardiani.com, where the latest updated of the "Instruction, Use and Maintenance Manual" can be found". The content and validity of the warranty covering the Products of Bardiani Valvole S.p.A are dealt with in the relevant section in the “Instruction, Use and Maintenance Manual” which constitutes an integral part of the Products themselves.
- Page 117 Recommendations NOTES EN-IST-BBZM-0123...
- Page 118 Bardiani Valvole S.p.A. via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy tel. +39 0525 400044 - fax +39 0525 3408 bardiani@bardiani.com - www.bardiani.com...