Page 1
Instruction, Use and Maintenance Manual MODULATING VALVES BBZPM - BBYPM BBWPM1 Bardiani Valvole S.p.A. via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy tel. +39 0525 - Fax 0525 3408 bardiani@bardiani.com - www.bardiani.com (Translation of the Original Instructions in the italian Language)
Page 2
DISASSEMBLY OF THE BURKERT REMOTE CONTROL DISASSEMBLY OF THE BBZPM - BBYPM DISASSEMBLY OF THE BBWPM1 10.6 ASSEMBLY OF THE BBZPM - BBYPM - BBWPM1 ASSEMBLY OF THE BBZPM - BBYPM ASSEMBLY OF THE BBZPM WITH BURKERT ASSEMBLY OF THE BBZPM WITH GEMU...
Page 3
10.9 ASSEMBLY OF THE BBZPM - BBYPM DIVERTERS ASSEMBLY OF THE BURKERT ASSEMBLY OF THE GEMU ASSEMBLY OF THE BURKERT WITH REMOTE CONTROL ASSEMBLY OF THE BBZPM M9-LLL BURKERT WITH REMOTE CONTROL 11 Annexes 12 2D diagram BBZP 13 2D diagram BBYP...
Page 4
INTRODUCTION This “Instruction, Use and Maintenance Manual” has been prepared to provide guidance and recommendations to assist qualified skilled technicians in the understanding, running and maintenance orf the Products supplied. It forms an integral part of the Products supplied and must be read prior to any installation, operation and/or maintenance of all types of valves provided.
Safety,Warning and Mandatory Signs 1 SAFETY,WARNING AND MANDATORY SIGNS WARNING SIGNS Pictogram Description Notes This tells the person in question that the operation WARNING described involves (when not performed in accordance General with the relative safety regulations) the risk of personal injury.
Safety,Warning and Mandatory Signs MANDATORY SIGNS (FOR THE OPERATOR IN CHARGE OF MECHANICAL MAINTENANCE) Pictogram Description Notes Special instructions must be followed to avoid injury to OBLIGATION persons. General Protective gloves must be available for handling PROTECTIVE GLOVES objects which could cause hand injuries or when there is the possibility of coming into contact with harmful substances..
Safety,Warning and Mandatory Signs OPERATING SIGNS Pictogram Description Notes Use of a press PRESS Use of a press Gradual release of the pressure force PRESS (release) Electrical connection to the control unit (consult the relative ELECTRICAL instruction manual). CONNECTION Electrical disconnection from the control unit (consult the ELECTRICAL relative instruction manual).
(in the case of valves certified in accordance with Directive 2014/34/EU please refer to the ATEX Manual). BARDIANI VALVOLE S.p.A. declines all liability for installation, use or maintenance which fails to comply with the indications provided in this manual! 2.2 Safety Devices:...
- valves with DN125 or bigger with group 2 fluids. The end user is asked to carry out the acoustic emission tests once the valve has been installed in the destination plant. In the event of any doubt, please contact Bardiani Valvole S.p.A. EN-IST-BBZPM-0920...
Checking / Unpacking / Lifting 4 CHECKING / UNPACKING / LIFTING 1. CHECK: - Check the valve show no signs of damage caused during transport and that it corresponds with the order; - Check the inside of the valve. 2. UNPACKING: The valve packaging is made up of cardboard, wood and plastic.
Page 11
The figures above are used purely to represent the methods and procedures for hoisting the valves. Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by improper and/or incorrect hoisting of the valve.
Installation 5 INSTALLATION 1. ELECTRICAL AND PNEUMATIC ENERGY SUPPLY - Use expert personnel for installation/uninstallation operations; - Check that the air pressure and quality are correct (see "Technical Data"); - Check the power supply to the control unit is correct (consult the relative instruction manual).
Page 13
Installation 2.1 BURKERT 2.1.1 SE 2.1.2 DE EN-IST-BBZPM-0920...
Page 14
Installation 2.1.3 Electrical connections Set point GND Set point + +24 Vdc EN-IST-BBZPM-0920...
Page 15
Installation 2.1.4 Single Effect remote control BURKERT 2.1.5 Double Effect Remote control BURKERT EN-IST-BBZPM-0920...
Installation 2.1.6 Remote BURKERT electrical connection Brown Black Orange +24 Vdc Set point + Set point - 2.1.7 SETTING PARAMETERS Turn on the electrical and pneumatic power supply to the positioner Press and hold the MENU button until the display bar joins up -0.3 MENU MANU...
Installation Use the arrow at the bottom to select the ADD.FUNCTION and press ENTER m a i n actuator input x.tune ADD.FUNCTION EXIT ENTER Use the arrow at the bottom to select CUTOFF and activate it by pressing ENTER add.function charact CUTOFF dir.cmd...
Page 18
Installation Select Min and press INPUT cutoff 100% EXIT INPUT Press + until 2 appears, and then press OK set value Min: Move to Max using the buttons , then press INPUT, press "-" until 98 appears, then press OK. set value Max: EN-IST-BBZPM-0920...
Page 19
Installation Press EXIT to return to the MAIN menu If using an NO or double acting NO valve, continue otherwise go to point (15) Scroll the menu using the buttons to ADD FUNCTION and press ENTER m a i n actuator input x.tune...
Page 20
Installation Scroll down to the FALL option and press SELECT, then exit the menu by pressing EXIT dir.act Rise Fall 11-2 EXIT SELECT Scroll the menu to DIR.ACT using the buttons and press ENTER m a i n x.tune add.function dir.cmd - - - DIR.ACT...
Page 21
Installation 2.1.8 CALIBRATION This procedure must be done every time the positioner is mounted Move the cursor onto X.TUNE. Use the arrow at the bottom to select the menu. Press RUN until the display bar joins up m a i n actuator input X,TUNE...
Page 22
Installation m a i n actuator input X,TUNE add.function EXIT Press the AUTO button to activate the automatic function. MENU AUTO Setted Parameters CUTOFF min 2% CUTOFF Max 98% EN-IST-BBZPM-0920...
Page 23
Installation 2.2 GEMU 2.2.1 GEMU SE 2.2.2 GEMU DE 2.2.3 Electrical connections CLAMP SIGNAL +24Vdc Set point + Set point GND EN-IST-BBZPM-0920...
Page 24
Installation 2.2.4 Gemu positioner calibration and parameter entry This procedure must be carried out each time the positioner is mounted Press Until this appears SETUP ........Press sequentially Until this appears SetBasics Press sequentially Until this appears HelpLanguage Landessprache f Press sequentially Press HelpLanguage [GB]...
Page 25
Installation Until this appears Return Superior menu ** Press sequentially Until this appears SetFunction Press Until this appears PosCtrl Sets the position Press sequentially Until this appears closeTight 0,0% Close tight funct Press sequentially Until the cursor is situated before the comma closeTight[ 0,0]% Press 2 times...
Page 26
Installation Until it appears 2 closeTight[ 2,0] Press 2 times Until this appears closeTight[ 2,0]% Press Until this appears openTight 100,0% Close tight funct Press sequentially Until the cursor is situated before the comma openTight [10*,0]% Press Until this appears openTight [ 98,0]% Press 2 times EN-IST-BBZPM-0920...
Page 27
Installation Until this appears openTight [ 98,0]% Press sequentially Until this appears Return superior menu * Press sequentially Until this appears Return superior menu * If the valve you are using has an NA cylinder, follow the next steps otherwise go to step 22 Press sequentially Until this appears SetCalibration...
Page 28
Installation Press sequentially Until this appears Pot Dir [fall] Press sequentially Until this appears Return superior menu * Press sequentially Until this appears SetBasics Press sequentially Until this appears Init Valve ........Press sequentially EN-IST-BBZPM-0920...
Page 29
Installation Automatic calibration commences. At the end this must appear Init Valve OK n of valve. Auto Press Until this appears Return superior menu * Press sequentially Until this appears Return Press sequentially Until this appears Mode operating mode * Press sequentially Until this appears Mode[...
Page 30
Installation The positioner is automatic operating mode Parameters set for NC valve Parameters set for NO valve 2 SET BASIC 2 SET BASIC Help Language GB Help Language GB 3 SET FUNCTION 3 SET FUNCTION PosCTRL PosCTRL Close Tight 2% Close Tight 2% PosCTRL PosCTRL...
Page 31
Installation 3. REDUCING THE STRESS TO WHICH THE VALVE IS SUBJECTED: - Vibrations; - Thermal expansion of the piping; - Excessive welding; - Overload. CAUTION! The seal seats may become deformed or cause valve malfunctioning. EN-IST-BBZPM-0920...
Page 32
If the valve is fitted with connectors, you may proceed with installation. Correctly insert the gaskets and tighten the connectors. CAUTION! Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by any failure to correctly follow the installation procedures.
Make sure there is enough room around the valve for it to be disassembled (with the control unit installed). CAUTION! Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by any failure to correctly follow the installation procedures.
Operation 6 OPERATION 1. VALVE INSPECTION BEFORE OPERATION: - Supply air to the actuator: - Power the valve (via the control unit); - Open and close the valve several times; - Check that the valve works correctly and accurately. A = Upward movement of the valve member B = Downward movement of the valve member In single acting valves there is only one of the aforementioned commands.
Troubleshooting 7 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION External leak Worn gasket Replace the seal Leaks inside the closed valve caused by normal wear Excessive pressure Replace with a gasket of a External leak different type of elastomer Excessive temperature Aggressive fluids Premature leaks...
Page 36
Cleaning 8 CLEANING Plastic material 1. VALVE CLEANING WITH DETERGENTS: The system in which the valve is installed must be cleaned by expert personnel in observance of the following: Risk of - Abide by the indicated detergent concentration values; stainless steel corrosion - Observe the instructions provided by the detergent manufacturer.
Page 37
Disposal 9 DISPOSAL At the end of its service life, the device must be recycled in accordance with the legislation in force in the country of valve use. Any hazardous residues must be taken into consideration and adequately handled. The valve is made of AISI 316L and AISI 304 stainless steel, elastomers (gaskets), plastic (control unit) and electrical components (terminal boards, solenoid valves, sensors).
Maintenance 10 MAINTENANCE 10.1 General maintenance 1. MAINTENANCE PRECAUTIONS Maintenance operations must be carried out by expert technicians only. CAUTION! Maintenance operations must be carried out with the line stopped and all utilities (electricity, compressed air) disconnected. CAUTION! Always discharge the fluid pressure in the valve and piping before disassembling the valve.
Maintenance CAUTION! Burns hazard. The valves and piping may be very hot. Wear protective gloves 2. CLEANING AWAY DEPOSITS: - Thoroughly wash and clean all the valve parts before disassembly; - Pay attention to any possible detergent or other aggressive fluid deposits (see "Cleaning");...
Maintenance 10.3 Tools useful for Disassembly/Reassembly TOOLS Soft EN-IST-BBZPM-0920...
Page 41
Maintenance 10.4 Pneumatic valves BBZPM - BBYPM DESCRIPTION Lower body Shutter Cylinder Bush Sealing ring Bush Air connector Screw Clamp Screw Assembly Plates Steam barrier Sealing ring Gasket holder disc Sealing ring Bush Membrane Sealing ring Sealing ring Guide bushing...
Page 85
Maintenance 10.8 Disassembly of the BBZPM - BBYPM Diverters [A S BBZPM D BRK] [B S BBZPM D GEMU] [C S BBZPM D BRK R] [D S BBZPM M9 BRK R] EN-IST-BBZPM-0920...
Page 86
Maintenance [A S BBZPM D BRK] A Disassembly of The BURKERT EN-IST-BBZPM-0920...
Page 87
Maintenance [B S BBZPM D GEMU] B Disassembly Of The GEMU EN-IST-BBZPM-0920...
Page 88
Maintenance [C S BBZPM D BRK R] C Disassembly Of The BURKERT With remote Control 295b 295c 295e 295f 295c 295a EN-IST-BBZPM-0920...
Page 97
Maintenance [D S BBZPM M9 BRK R] D Disassembly Of The Bbzpm M9-LLL BURKERT With remote control 295b 295c 295e 295f 295c 295a EN-IST-BBZPM-0920...
Page 116
Maintenance [B M BBZPM D GEMU] B Assembly Of The GEMU EN-IST-BBZPM-0920...
Page 117
Maintenance [C M BBZPM D BRK R] C Assembly Of The BURKERT With Remote control 295c 295a 295b 295c 295e 295f EN-IST-BBZPM-0920...
Page 118
Maintenance [D M BBZPM M9 BRK R] D Assembly Of The BBZPM M9-LLL BURKERT With Remote control (Normally closed) (Normally open or double acting) EN-IST-BBZPM-0920...
- A3-P-PRG-GB EC DECLARATION OF CONFORMITY OF THE MACHINERY (EC) 2006/42, Annex. II, p. 1 A BARDIANI VALVOLE S.p.A. Via G. di Vittorio 50/52 – 43045 Fornovo di Taro (Pr) – Italy Declares under its own responsibility that the machine:...
Notwithstanding and without prejudice to the rights of the Buyer, which may be acknowledged by applicable law, this warranty it to be intended as limited, at the discretion of Bardiani Valvole S.p.A., to the repair and/or replacement of the Product and/or part of the Product and/or its components which is/are found to be defective due to design and/ or manufacturing and/or material faults.
Page 135
Manufacturer Bardiani Valvole S.p.A. holds to be reliable nevertheless the above is not deemed to be assumed as fully exhaustive inasmuch as not every possible use has been envisaged.
Need help?
Do you have a question about the BBYPM and is the answer not in the manual?
Questions and answers