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Related Manuals for Bardiani Valvole BBZM
Summary of Contents for Bardiani Valvole BBZM
- Page 1 Instruction, Use and Maintenance Manual MANUAL VALVE BBZM - BBZMR - BBZMG - BBZMF - BBWM1 Bardiani Valvole S.p.A. via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy tel. +39 0525 - Fax 0525 3408 bardiani@bardiani.com - www.bardiani.com...
- Page 2 MANUAL REVISION DATE EN-IST-BBZM-0420...
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Page 3: Table Of Contents
10 Tools useful for Disassembly/Reassembly 11 Manual valve BBZM - BBZMR - BBZMG - BBZMF 12 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 Disassembly of the BBZM - BBZMR - BBZMG Disassembly of the BBZMF... - Page 4 Maintenance Manual" by all means, whether it be electronic, on hard copy, mechanical or any other means or recording or reuse is strictly prohibited without the prior written consent of the Manufacturer and for any use other than that of the Buyer. (Translation of the Original Instructions in the italian Language) EN-IST-BBZM-0420...
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Page 5: Safety,Warning And Mandatory Signs
Suitable clothing such as overalls. It is strictly SUITABLE CLOTHING prohibited to wear clothes with large flapping sleeves and/or other loose items which could easily get caught up in machine parts. EN-IST-BBZM-0420... - Page 6 Follow the indicated note with care NOTE Follow the regulations in force in the country of used ENVIRONMENTAL governing waste disposal. NOTE Use of a clamp CLAMP Use of a clamp with jaws made from soft material CLAMP WITH SOFT JAWS EN-IST-BBZM-0420...
- Page 7 APPLICATION OF FOODSAFE GREASE Use FOODLUBE Multi-paste 15756 grease or similar APPLICATION OF FOODSAFE GREASE Use AGIP GREASE MU EP 2 SE 463754 or similar APPLICATION OF MULTIPURPOSE GREASE Use SPEED BOND M500 threadlock or similar THREADLOCK APPLICATION OPTIONAL EN-IST-BBZM-0420...
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Page 8: General Safety Warnings
(in the case of valves certified in accordance with Directive 2014/34/EU please refer to the ATEX Manual). BARDIANI VALVOLE S.p.A. declines all liability for installation, use or maintenance which fails to comply with the indications... -
Page 9: Technical Data
(1 013 mbar) are included within the following limits: - valves with DN between DN32 and DN100 (included) with group 1 fluids; - valves with DN125 or bigger with group 2 fluids. In the event of any doubt, please contact Bardiani Valvole S.p.A. EN-IST-BBZM-0420... -
Page 10: Checking / Unpacking / Lifting
The figures above are used purely to represent the methods and procedures for hoisting the valves. Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by improper and/or incorrect hoisting of the valve. -
Page 11: Installation
3. CORRECT DIRECTION OF FLOW: Flow in the opposite direction to valve closure minimizes water hammer. CAUTION! Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by any failure to correctly follow the installation procedures. EN-IST-BBZM-0420... - Page 12 If the valve is fitted with connectors, you may proceed with installation. Correctly insert the gaskets and tighten the connectors. 5. WELDING THE VALVE BODY ONTO PIPING: Remove the body from the rest of the valve before proceeding with welding operations. Please refer to the following pages in this manual. EN-IST-BBZM-0420...
- Page 13 Make sure there is enough room to disassemble the valve. A (mm) B (mm) C (mm) 10-25 32-40 CAUTION! Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by any failure to correctly follow the installation procedures. EN-IST-BBZM-0420...
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Page 14: Troubleshooting
Modify the operating conditions closed valve Too many commands active Incorrect type of elastomer used Replace with a gasket of a for the gaskets different type of elastomer Difficulty opening and closing Disassemble correctly Incorrect valve body positioning reposition the valve body EN-IST-BBZM-0420... -
Page 15: Cleaning
Chlorine- and chloride-free water Washing 70 °C Caustic soda (NaOH) at 1% Intermediate rinse Environment Chlorine- and chloride-free water Washing 70 °C Nitric acid (HNO3) at 0.5% End rinse Environment Chlorine- and chloride-free water Recommended washing product velocity = 2m/s EN-IST-BBZM-0420... -
Page 16: General Maintenance
Maintenance operations must be carried out with the line stopped and all utilities (electricity, compressed air) disconnected. WARNING! Always discharge the fluid pressure in the valve and piping before disassembling the valve. WARNING! Burns hazard. The valves and piping may be very hot. Wear protective gloves EN-IST-BBZM-0420... - Page 17 - Thoroughly wash and clean all the valve parts before disassembly; - Pay attention to any possible detergent or other aggressive fluid deposits (see "Cleaning"); - Always use protective safety glasses and gloves when required. 3. REPLACEMENT OF WORN VALVE PARTS: Always use original spare parts EN-IST-BBZM-0420...
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Page 18: Scheduled Maintenance
9 Scheduled maintenance SCHEDULED MAINTENANCE VALVE GASKETS Preventive Replace after 12 months In the event of leaks Replace at the end of the day Check correct operation and that there are no leaks Periodical Record the actions carried out EN-IST-BBZM-0420... -
Page 19: Tools Useful For Disassembly/Reassembly
Tools useful for Disassembly/Reassembly 10 Tools useful for Disassembly/Reassembly TOOLS Soft EN-IST-BBZM-0420... -
Page 20: Manual Valve Bbzm - Bbzmr - Bbzmg - Bbzmf
Manual valve BBZM - BBZMR - BBZMG - BBZMF 11 Manual valve BBZM - BBZMR - BBZMG - BBZMF DESCRIPTION DESCRIPTION Lower body Valve member Sealing ring Yoke Valve member nut Clamp Gasket holder disc Threaded grub screw Washer Flange... - Page 21 Manual valve BBZM - BBZMR - BBZMG - BBZMF (BBZMF) (BBZMG) (BBZM - BBZMR - BBZMG P.T.F.E) (BBZMF P.T.F.E) (BBWM1) EN-IST-BBZM-0420...
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Page 22: Disassembly Of The Bbzm - Bbzmr - Bbzmg - Bbzmf - Bbwm1
Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 12 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 Disassembly of the Disassembly of the BBZM - BBZMR BBZMG 23 ÷ 26 Disassembly of the... -
Page 23: A Disassembly Of The Bbzm - Bbzmr - Bbzmg
Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 A Disassembly of the BBZM - BBZMR - BBZMG EN-IST-BBZM-0420... - Page 24 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 EN-IST-BBZM-0420...
- Page 25 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 EN-IST-BBZM-0420...
- Page 26 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 (P.T.F.E.) EN-IST-BBZM-0420...
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Page 27: B Disassembly Of The Bbzmf
Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 B Disassembly of the BBZMF EN-IST-BBZM-0420... - Page 28 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 EN-IST-BBZM-0420...
- Page 29 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 EN-IST-BBZM-0420...
- Page 30 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 EN-IST-BBZM-0420...
- Page 31 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 EN-IST-BBZM-0420...
- Page 32 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 (P.T.F.E.) EN-IST-BBZM-0420...
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Page 33: C Disassembly Of The Bbwm1
Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 C Disassembly of the BBWM1 EN-IST-BBZM-0420... - Page 34 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 EN-IST-BBZM-0420...
- Page 35 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 EN-IST-BBZM-0420...
- Page 36 Disassembly of the BBZM - BBZMR - BBZMG - BBZMF - BBWM1 EN-IST-BBZM-0420...
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Page 37: Assembly Of The Bbzm - Bbzmr - Bbzmg - Bbzmf
Assembly of the BBZM - BBZMR - BBZMG - BBZMF 13 Assembly of the BBZM - BBZMR - BBZMG - BBZMF Assembly of the BBZM - Assembly of the BBZMG BBZMR Assembly of the BBZMF EN-IST-BBZM-0420... -
Page 38: A Assembly Of The Bbzm - Bbzmr - Bbzmg
Assembly of the BBZM - BBZMR - BBZMG - BBZMF A Assembly of the BBZM - BBZMR - BBZMG 85°C EN-IST-BBZM-0420... - Page 39 Assembly of the BBZM - BBZMR - BBZMG - BBZMF (P.T.F.E.) EN-IST-BBZM-0420...
- Page 40 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 41 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 42 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 43 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
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Page 44: B Assembly Of The Bbzmf
Assembly of the BBZM - BBZMR - BBZMG - BBZMF B Assembly of the BBZMF 85°C EN-IST-BBZM-0420... - Page 45 Assembly of the BBZM - BBZMR - BBZMG - BBZMF (P.T.F.E.) EN-IST-BBZM-0420...
- Page 46 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 47 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 48 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 49 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 50 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 51 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
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Page 52: C Assembly Of The Bbwm1
Assembly of the BBZM - BBZMR - BBZMG - BBZMF C Assembly of the BBWM1 85°C EN-IST-BBZM-0420... - Page 53 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 54 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 55 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 56 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
- Page 57 Assembly of the BBZM - BBZMR - BBZMG - BBZMF EN-IST-BBZM-0420...
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Page 58: Manual Valve Bbzm - Bbzmr Diverter
Manual Valve BBZM - BBZMR Diverter 14 Manual Valve BBZM - BBZMR Diverter DESCRIPTION DESCRIPTION Lower body Sealing ring Yoke Valve member nut Double valve member Clamp Upper body Gasket holder disc Threaded grub screw Washer Sealing ring Handle Bush... - Page 59 Manual Valve BBZM - BBZMR Diverter (P.T.F.E) EN-IST-BBZM-0420...
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Page 60: Disassembly Of The Bbzm - Bbzmr Diverter
Disassembly of the BBZM - BBZMR Diverter 15 Disassembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420... - Page 61 Disassembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420...
- Page 62 Disassembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420...
- Page 63 Disassembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420...
- Page 64 Disassembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420...
- Page 65 Disassembly of the BBZM - BBZMR Diverter (P.T.F.E.) EN-IST-BBZM-0420...
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Page 66: Assembly Of The Bbzm - Bbzmr Diverter
Assembly of the BBZM - BBZMR Diverter 16 Assembly of the BBZM - BBZMR Diverter 85°C EN-IST-BBZM-0420... - Page 67 Assembly of the BBZM - BBZMR Diverter (P.T.F.E.) EN-IST-BBZM-0420...
- Page 68 Assembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420...
- Page 69 Assembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420...
- Page 70 Assembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420...
- Page 71 Assembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420...
- Page 72 Assembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420...
- Page 73 Assembly of the BBZM - BBZMR Diverter EN-IST-BBZM-0420...
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Page 74: Annexes
- manual VVF from 32 inch- manual - EC DECLARATION OF CONFORMITY (EC) 97/23, Annex. VII BARDIANI VALVOLE S.p.A. Via G. di Vittorio 50/52 – 43045 Fornovo di Taro (Pr) – Italia Declares under its own responsibility that the pressure equipment:... -
Page 75: Diagram Bbzm - Bbzmr
2D diagram BBZM - BBZMR 18 2D diagram BBZM - BBZMR PTFE Excution EN-IST-BBZM-0420... -
Page 76: Diagram Bbzmg
2D diagram BBZMG 19 2D diagram BBZMG PTFE Excution EN-IST-BBZM-0420... -
Page 77: Diagram Bbzmf
2D diagram BBZMF 20 2D diagram BBZMF PTFE Excution EN-IST-BBZM-0420... -
Page 78: Diagram Bbwm1
2D diagram BBWM1 21 2D diagram BBWM1 EN-IST-BBZM-0420... -
Page 79: Diagram Bbzm - Bbzmr Deviatrice
2D diagram BBZM - BBZMR Deviatrice 22 2D diagram BBZM - BBZMR Deviatrice PTFE Excution EN-IST-BBZM-0420... -
Page 80: Warranty
Notwithstanding and without prejudice to the rights of the Buyer, which may be acknowledged by applicable law, this warranty it to be intended as limited, at the discretion of Bardiani Valvole S.p.A., to the repair and/or replacement of the Product and/or part of the Product and/or its components which is/are found to be defective due to design and/or manufacturing and/or material faults. -
Page 81: Recommendations
Please visit the website www.bardiani.com, where the latest updated of the "Instruction, Use and Maintenance Manual" can be found". The content and validity of the warranty covering the Products of Bardiani Valvole S.p.A are dealt with in the relevant section in the “Instruction, Use and Maintenance Manual” which constitutes an integral part of the Products themselves. - Page 82 Recommendations NOTES EN-IST-BBZM-0420...
- Page 83 Bardiani Valvole S.p.A. via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy tel. +39 0525 400044 - fax +39 0525 3408 bardiani@bardiani.com - www.bardiani.com...