Tucker Barbecues GTRL1 Assembly, Installation And Operation Manual
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Tucker Barbecues GTRL1 Assembly, Installation And Operation Manual

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GTR BARBECUE
ASSEMBLY , INSTALLATION AND
OPERATION MANUAL

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Summary of Contents for Tucker Barbecues GTRL1

  • Page 1 GTR BARBECUE ASSEMBLY , INSTALLATION AND OPERATION MANUAL...
  • Page 2 IMPORTANT PLEASE READ ALL INSTRUCTIONS BEFORE YOU ASSEMBLE, INSTALL OR OPERATE THIS APPLIANCE. THIS MANUAL COVERS THE FOLLOWING MODEL GTR BBQS: GTRL1, GTRL2, GTRL3, GTRL4, GTRL5, GTRL6 GTRL1SW, GTRL2SW, GTRL3SW, GTRL4SW, GTRL5SW, GTRL6SW. GTRL1SSWL, GTRL2SSWL, GTRL3SSWL, GTRL4SSWL, GTRL5SSWL, GTRL6SSWL. V16.10.2023...

  • Page 3: Important Safety Instructions And Warnings

    IMPORTANT SAFETY INSTRUCTIONS AND WARNINGS • Tucker GTR BBQs are approved for • Always leak test /check hose connections outdoor use only. after filling cylinders. • Remove all plastic protection film from • Check cylinder condition for rust and stainless steel components before that the date stamp is current as every assembly.

  • Page 4: Bbq Parts List

    1x Manual Lighting Jackets and Cabinet Trolley assemblies.) Adjustment Match Holder Screwdriver 1x Grill 1x Plate Small Flare Guard Large Flare Guard GTR BBQ GRIDDLE PLATE, GRILL & FLARE GUARD COMBINATIONS GTRL1 GTRL2 GTRL3 GTRL4 GTRL5 GTRL6 Griddle Plate 160mm 320mm 240mm...
  • Page 5 ASSEMBLY INSTRUCTIONS TOOLS REQUIRED FOR ASSEMBLY BUILT-IN KIT - BBQ SUPPORT ANGLE ASSEMBLY Phillips head screwdriver Left Front Rear • Cut away any packaging or cable Right Front Rear ties that may be holding components in place. CHECK THE BBQ GAS TYPE LPG (Propane Gas) Red Sticker M6x35 Bolts...
  • Page 6 ASSEMBLY INSTRUCTIONS 2. Before attaching the grease tray concealment BUILT-IN KIT - GREASE TRAY CONCEALMENT panel remove the grease tray from the BBQ. PANEL ASSEMBLY 3. Remove the attachment bolts from the ends of the concealment panel. Align the holes in Left Right the ends of the panel up with the holes in the...
  • Page 7 ASSEMBLY INSTRUCTIONS DO NOT place the hot plate above the flare guards 4. Once the grease tray concealment panel is or it will not get hot. attached, flip it open and slide the grease tray into the BBQ and then fold the panel back down. 3.
  • Page 8 ASSEMBLY INSTRUCTIONS OPTIONAL GTR BBQ The Roasting Hoods cooking shelf can then HINGED FLAT LID ASSEMBLY be placed into the rear of the hood by simply sitting it onto the locating pins in the rear of the roasting hood. 1. Remove the Flat Lid from its carton. The roasting rack and baking pan are generally used when roasting and can be 2.
  • Page 9 INSTALLATION INSTRUCTIONS LOCATION REQUIREMENTS AND RESTRICTIONS Read the important information on the front panel of the BBQ. This BBQ is designed and approved for outdoor use only. DO NOT use this appliance indoors or on marine craft. This appliance shall only be used in an above ground, open-air situation with natural ventilation, without stagnant areas where gas leakage and products of combustion are rapidly dispersed by...

  • Page 10: Installation Instructions

    INSTALLATION INSTRUCTIONS DIAGRAMMATIC REPRESENTATIONS FIGURE 4 - OUTDOOR AREA - EXAMPLE 4 OF OUTDOOR AREAS The following figures are diagrammatic representations of outdoor areas. Rectangular areas have been used in these figures – the same principles apply to any other shaped area. FIGURE 1 - OUTDOOR AREA - EXAMPLE 1 Open side at least 25% of total wall area.
  • Page 11 INSTALLATION INSTRUCTIONS GTR BBQ AND WOK CLEARANCES TO COMBUSTIBLE MATERIALS The GTR series of BBQs and woks are designed and approved for outdoor use only. The minimum clearances from the BBQ body to any combustible materials surrounding the Tucker BBQs are not liable for any changes to BBQ body are listed below.
  • Page 12 GTR BBQ & HINGED FLAT LID 650mm 650mm 540mm 540mm 84mm 84mm 35mm 265mm 265mm 265mm 265mm 516mm 516mm 29mm 29mm 566mm 566mm 51mm 110mm 110mm Model GTRL1 GTRL2 GTRL3 GTRL4 GTRL5 GTRL6 215mm 375mm 535mm 695mm 855mm 1015mm 175mm 335mm 495mm 655mm 815mm 975mm...
  • Page 13 650mm 470mm 470mm 317mm 317mm 84mm 84mm 265mm 265mm 265mm 265mm 516mm 516mm 29mm 29mm 566mm 566mm 51mm 51mm 110mm 110mm Model GTRL1 GTRL2 GTRL3 GTRL4 GTRL5 GTRL6 215mm 375mm 535mm 695mm 855mm 1015mm 175mm 335mm 495mm 655mm 815mm 975mm...
  • Page 14 INSTALLATION INSTRUCTIONS GTR BBQ WITH INTEGRATED WOK, ROASTING HOOD & HINGED FLAT LID 650mm 650mm 420mm 420mm 470mm 470mm 317mm 317mm 84mm 84mm 400mm 400mm 35mm 35mm 265mm 265mm 265mm 265mm 516mm 516mm 29mm 29mm 566mm 566mm 51mm 51mm 110mm 110mm Model GTRL1SSWL...
  • Page 15 INSTALLATION OF GTR BBQ INTO NON-COMBUSTIBLE MATERIAL SURROUNDS (i.e. BRICKWORK OR CONCRETE) 516mm 516mm 250mm 250mm Gas Inlet hose connection Hole 30mm Right Hand Side Front Model GTRL1 GTRL2 GTRL3 GTRL4 GTRL5 GTRL6 185mm 345mm 505mm 665mm 825mm 985mm Model...
  • Page 16 650mm 650mm 540mm 540mm 84mm 84mm 40mm 35mm 80mm 275mm 275mm 275mm 275mm 566mm 566mm 17mm 17mm 110mm 110mm 68.5mm 68.5mm Model GTRL1 GTRL2 GTRL3 GTRL4 GTRL5 GTRL6 295mm 455mm 615mm 775mm 935mm 1095mm 220mm 380mm 540mm 700mm 860mm 1020mm...
  • Page 17 650mm 470mm 470mm 317mm 317mm 84mm 84mm 40mm 80mm 275mm 275mm 275mm 275mm 566mm 566mm 17mm 17mm 110mm 110mm 68.5mm 68.5mm Model GTRL1 GTRL2 GTRL3 GTRL4 GTRL5 GTRL6 295mm 455mm 615mm 775mm 935mm 1095mm 220mm 380mm 540mm 700mm 860mm 1020mm...
  • Page 18 INSTALLATION INSTRUCTIONS GTR BBQ WITH INTEGRATED WOK, ROASTING HOOD & HINGED FLAT LID AND BUILT-IN KIT 650mm 650mm 420mm 420mm 470mm 470mm 400mm 400mm 317mm 317mm 84mm 84mm 40mm 80mm 275mm 275mm 275mm 275mm 566mm 566mm 17mm 17mm 68.5mm 68.5mm 110mm 110mm Model...
  • Page 19 SURROUNDS WITH A BUILT-IN KIT ATTACHED TO BBQ (i.e. BRICKWORK OR CONCRETE) 516mm 516mm 290mm 290mm Gas Inlet hose connection Hole 30mm Right Hand Side Front Model GTRL1 GTRL2 GTRL3 GTRL4 GTRL5 GTRL6 230mm 390mm 550mm 710mm 870mm 1030mm Model...

  • Page 20: Insulation Jacket

    INSTALLATION INSTRUCTIONS INSULATION JACKET The insulation jacket is used for Installation of a GTR BBQ into Combustible kitchen cabinetry material or similar timber joinery. The GTR BBQ when installed into a GTR Insulation Jacket offers zero clearance to combustible surrounding the BBQ. Any material surrounding the BBQ that is above the cooking surface of the BBQ This means the GTR BBQ with an Insulation Jacket can...
  • Page 21 WITH INSULATION JACKET ATTACHED 682mm 682mm 540mm 540mm 80mm 84mm 84mm 35mm 55mm 55mm 280mm 280mm 280mm 280mm 600mm 600mm 12mm 12mm 32.5mm 32.5mm 98.5mm 98.5mm 110mm 110mm Model GTRL1 GTRL2 GTRL3 GTRL4 GTRL5 GTRL6 280mm 440mm 600mm 760mm 920mm 1080mm...
  • Page 22 WITH INSULATION JACKET ATTACHED 682mm 682mm 470mm 470mm 80mm 84mm 84mm 55mm 55mm 280mm 280mm 280mm 280mm 600mm 600mm 12mm 12mm 32.5mm 32.5mm 98.5mm 98.5mm 110mm 110mm Model GTRL1 GTRL2 GTRL3 GTRL4 GTRL5 GTRL6 280mm 440mm 600mm 760mm 920mm 1080mm...
  • Page 23 INSTALLATION INSTRUCTIONS GTR BBQ WITH INTEGRATED WOK, ROASTING HOOD & HINGED FLAT LID AND INSULATION JACKET ATTACHED 682mm 682mm 420mm 420mm 540mm 540mm 400mm 400mm 80mm 80mm 84mm 84mm 55mm 55mm 280mm 280mm 280mm 280mm 600mm 600mm 12mm 12mm 32.5mm 32.5mm 98.5mm 98.5mm...
  • Page 24 INSTALLATION INTO COMBUSTIBLE MATERIAL SURROUNDS WITH AN INSULATION JACKET ATTACHED TO BBQ 680mm 680mm 280mm 280mm Gas Inlet hose connection Hole 30mm Right Hand Side Front Model GTRL1 GTRL2 GTRL3 GTRL4 GTRL5 GTRL6 285mm 445mm 605mm 765mm 925mm 1085mm Model...
  • Page 25 TUCKER GTR BBQS ARE MADE AND APPROVED TO AUSTRALIAN STANDARDS. AGA. CERT. NO. 8236. BBQ GAS CONSUMPTION (In Megajoules per hour) Natural Gas Pressure 1 KPA LPG Pressure 2.75 KPA BBQ Model Injector size 1.7mm Injector size 1mm GTRL1 13mj 13.5mj GTRL2 26mj 27mj GTRL3 39mj 40.5mj...
  • Page 26 INSTALLATION INSTRUCTIONS CONNECTION OF THE L.P.G REGULATOR The minimum capacity L.P.G cylinder for this BBQ TO THE GAS CYLINDER AND LEAK TEST is 4 KG. Check for leaks after each gas refill. Check that the hose is not kinked or under tension.
  • Page 27 INSTALLATION INSTRUCTIONS RETICULATED GAS SUPPLY CONNECTIONS Where a mobile appliance is to be connected to a fixed gas supply via a flexible hose connection the restraining cord supplied must be fixed to the appliance and the wall/floor within 50mm of each If the BBQ is connected to a reticulated L.P.G connection point.
  • Page 28 INSTALLATION INSTRUCTIONS GAS CONVERSION PROCEDURE • Ideally you want to achieve the lowest flame FROM LPG TO NATURAL GAS FOR height at the “LOW” setting as possible with a AN AUTHORISED INSTALLER steady and stable flame pattern. • Check the operation of the ignitions to all of the burners.

  • Page 29: Manual Lighting Instructions

    OPERATING INSTRUCTIONS LIGHTING INSTRUCTIONS If an ignition is not working, the burners can crosslight off each other as follows. • Light one burner, then turn the burner Before each use, always check and clean the next to it to the ‘HIGH’ position. grease tray and remove any accumulated •...

  • Page 30: Cooking Tips

    OPERATING INSTRUCTIONS NEW BBQ ‘BURNING IN’ PROCESS COOKING TIPS 1. Brush or spray a very light coating of cooking If flare ups occur, turn the BBQ down and the flare oil over the surface of the cooking grills and will subside as the temperature will decrease. solid hot plate.
  • Page 31 OPERATING INSTRUCTIONS CLEAN UP AFTER COOKING 1. Scrape the plate and grills clean, then wipe or spray them over with a light coating of cooking oil, this will help to prevent oxidation/ surface rust from occurring in coastal or wet conditions.

  • Page 32: Service And Maintenance

    SERVICE & MAINTENANCE TAKING CARE OF THE APPLIANCE 9. Check the hose and regulator regularly and replace if damaged. 10. It is recommended that the hose and 1. Before each use,clean the grease tray and regulator be replaced every 5 years. remove any accumulated grease and other 11.

  • Page 33: Troubleshooting And Solutions

    SERVICE & MAINTENANCE TROUBLESHOOTING AND SOLUTIONS Check the lead for any damages as it may need insulation tape wrapped around it or replacing. Always check that the gas supply to the BBQ is turned OFF before attempting any maintenance or servicing of the BBQ. The BBQ won’t light? Check all gas connections and hoses are not leaking, and the hoses are not kinked.
  • Page 34 SERVICE & MAINTENANCE The Control Knobs are getting stiff? Remove the control knobs and spray around the valve shaft and valve body with unceasing lubricant. Then using pliers, push the valve shaft in and out a few times until it feels easier to move. Spray some more unceasing lubricant around the valve, then try to turn the valve from OFF to the HIGH position a few times.

  • Page 35: Warranty Period

    WARRANTY WARRANTY PERIOD 2. The appliance is installed by a qualified person and operated and maintained in accordance with the instructions supplied. Repairs and Stainless steel body 10 years service must be carried out by an authorised person. Gas manifold Lifetime 3.
  • Page 36 BBQ SERVICE NOTES...
  • Page 37 BBQ SERVICE NOTES...
  • Page 38 TUCKER AUSTRALIA PTY LTD. 138 Silverwater Road Silverwater NSW 2128 AUSTRALIA. PHONE: (+612) 9748 8368 FAX: (+612) 9748 8138 WEB SITE: www.tuckerbbq.com.au EMAIL: mail@tuckerbbq.com.au...

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