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Doran 7100XL/15 Technical Manual

Digital weight indicator
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7000XL Series
Digital Weight Indicator
Technical Manual
MAN330 – Rev 5.7
Doran Scales, Inc.
www.doranscales.com

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Summary of Contents for Doran 7100XL/15

  • Page 1 7000XL Series Digital Weight Indicator Technical Manual MAN330 – Rev 5.7 Doran Scales, Inc. www.doranscales.com...

  • Page 2: Table Of Contents

    Table of Contents Introduction ........................1 Unpacking Your Scale ......................1 7000XL Indicator Specifications ..................... 2 Scale Annunciators ........................ 3 Power Up ..........................4 Basic Weighing Operation ...................... 4 ZERO ............................. 4 UNITS ............................ 4 PRINT ............................ 4 Battery Operation ......................5 Power Off ..........................
  • Page 3 Wired Ethernet Option ....................40 Wireless 802.11b/g Ethernet Option ................41 Troubleshooting Wifi ......................42 Bluetooth Option ......................43 Bluetooth Pairing Instructions ....................44 Troubleshooting ......................48 Scale Messages ........................49 Default to Factory Settings ....................50 Scale Default Settings ......................50...

  • Page 4: Introduction

    Introduction Thank you for purchasing a Doran Scales product. Please read this manual to ensure obtaining all the benefits that the indicator can provide. This manual is intended for revision 5.7 and greater scales. If required, Doran can upgrade the software in your scale to the current revision.

  • Page 5: 7000Xl Indicator Specifications

    7000XL Indicator Specifications Class III – 10,000d; Cert. #99-129A4 NTEP Certificate Class III – 10,000d; Cert. #AM-5347 CWM Certificate Enclosure 304 Stainless Steel 10” W x 6.75” H x 3.5” D Product Dimensions Environmental Protection IP69K Legal for Trade 14 F to 104F (-10 C to +40 C) Temperature Range Resolution Range 200d to 50,000d...

  • Page 6: Scale Annunciators

    Fig. 1: Model 7000XL Front Panel Layout The operational controls for the Model 7000XL consist of the ZERO, PRINT and UNITS buttons. A six digit LED display is used to display weight and operator messages during scale operation. Scale Annunciators Unit of measure lb, oz, kg, g or lb:oz.

  • Page 7: Power Up

    "r" to confirm data transmission. There are many parameters that customize the control of manual and automatic transmission of data. Data can be transmitted via standard RS232, Ethernet, WiFi, Bluetooth or USB. Contact Doran Tech Support at tech@doranscales.com for support.

  • Page 8: Battery Operation

    Battery Operation The 7000XL can be optionally configured with a self-contained Rechargeable Sealed Lead-Acid battery and charging circuit, both internal. The scale is designed to run continuously for up to 60 hours with a single 350 ohm load cell. To maximize battery life, leave the auto-off timer enabled which will automatically power down the scale after a period of non-use.

  • Page 9: Installation Guide

    Installation Guide Fig. 2: Motherboard Layout Removing and Replacing the Rear Panel Before you remove the rear panel, remove AC power. Power down the scale if the optional battery power is present. Removing the rear panel requires a 5/16” nut driver. To replace the rear panel and achieve a tight seal, each screw requires a rubber bonded washer and the gasket needs to be in place.

  • Page 10: Load Cell Connection

    Fig. 3: Load Cell and Power (lower left of board) 4 wire load cell 6 wire load cell J1 Jumper J2 Jumper Load Cell Input (TB1) Description Doran Load Cell Color Code + SIG + Signal - SIG - Signal White + EX...

  • Page 11: Power Connection And Fuse

    Power Connection and Fuse Power input is located at terminal block TB5, next to the fuse and black transformer. Neutral Ground Line (Hot) Make sure power is off before replacing the fuse. The scale's fuse (F1) is located next to the power terminal (J1). The scale has a filtered power supply to reduce the effects of normal line noise, but it cannot limit severe fluctuations.
  • Page 12 TB3 RS232 and Remote Switch Connections Description RS232 Port 1 Receive (RXD) RS232 Port 1 Transmit (TXD) Common Ground Remote Switch 1 Input Remote Switch 2 Input RS232 Port 2 Receive (RXD) RS232 Port 2 Transmit (TXD) Remote Switch Common 4.7Vdc RS232 Output RS232 Output...

  • Page 13: Output Connections

    Output Connections Each output point consists of a current-sinking Darlington pair with a transient – suppression diode connected to +V. Jumpers JU7 and JU3 control whether +V is board-supplied 4.7 VDC or 12 VDC. One or the other jumper needs to be installed for output operation, but never both.

  • Page 14: Calibration Guide

    Calibration Guide Entering Calibration and Parameter Setup Mode Front Panel Access 1. Press and hold ZERO and UNITS simultaneously until the audit counters are displayed. 2. Ent Cd is displayed 3. Press ZERO 5 times, so that 5 is displayed, 4.

  • Page 15: Set Scale Count By

    Set Scale Count By After the capacity has been entered, count by(resolution) will automatically be set for a legal for trade 5000 division level. 1. After calibration, press UNITS. 2. The display will alternate between Cntby and the current count by 3.

  • Page 16: Scale Calibration Troubleshooting

    The maximum span, at full load is 750,000. If the span is higher, the span calibration will not be accepted. If the span counts are too low or too high, check the load cell connections. If the connections are correct, replace the load cell. If experiencing problems during calibration, contact Doran Scales technical support at tech@doranscales.com.

  • Page 17: Scale Parameter Setup

    Scale Parameter Setup Entering Calibration and Parameter Setup Mode Front Panel Access 1. Press and hold ZERO and UNITS simultaneously until the audit counters are displayed. 2. Ent Cd is displayed 3. Press ZERO 5 times, so that 5 is displayed, 4.

  • Page 18: Parameter Groups

    Parameter Groups The scale parameters are divided up into parameter groups. Each group contains related parameters. Below is a brief list describing each parameter group. 1 CAL Capacity and Calibration 2 CnFg General Settings 3 SEr1 Serial port #1 4 SEr2 Serial port #2 5 Eth Ethernet...

  • Page 19: Capacity And Calibration - 1 Cal

    Capacity and Calibration - 1 CAL CAP Aj Capacity Adjustment 1 lb / kg to 999,000 lb / kg 1 - 999000 Refer to calibration guide for more detail Count By Setup Menu CntBy Also known as resolution or division Selection limited by scale capacity 0.00002 Capacity/resolution (scale divisions) maximum value...
  • Page 20 Automatic Zero Tracking Range A2t* Weight within the specified number of divisions are automatically zeroed Zero tracking is off, no automatic zeroing Zero tracking to within 0.5 division Zero tracking to within 1 division Zero tracking to within 3 divisions Zero tracking to within 5 divisions Zero tracking to within 10 divisions Zero tracking to within 20 divisions...
  • Page 21 Zero on Demand Enables or disable zero latching If ZERO is pressed, it is saved until the scale becomes stable. If the scale is in motion, the zero request is discarded. Print on Demand Enables or disables print latching If PRINT is pressed, the print request is saved until the scale becomes stable.

  • Page 22: General Settings - 2 Cnfg

    General Settings - 2 Cnfg Unit Enable and Disable Determines which unit selections will be active Do not enter Convert selection menu Enter Convert selection menu pounds menu lb is active lb is non active kilograms menu kg is active kg is non active ounces menu oz is active...
  • Page 23 Push Button Enable and Disable P.b. Determines which buttons are active or inactive Do not enter push button selection menu Enter push button selection menu PRINT button pb is active pb is non active UNITS button pb is active pb is non active ZERO button pb is active pb is non active...
  • Page 24 Do not default Set parameters to default values Raw counts from the AD converter Counts Used for troubleshooting during calibration xxxxxx -99999 to 999999 Note: Resetting parameters to factory default does not affect scale calibration Controls the brightness of all LEDs Can be set to a value of 1 to 15 with 15 being the 1-15 brightest.

  • Page 25: Serial (Rs232) Port 1 - 3 Ser1

    Serial (RS232) Port 1 - 3 SEr1 d.o.1 Data Output Mode Port 1 Transmit on demand. Transmit when the PRINT t.o.d. button is pressed. Auto Print 1. Transmit once only when scale A.P.1 becomes stable. Auto Print 2. Transmit once only when scale A.P.2 becomes stable.

  • Page 26: Serial (Rs232) Port 2 - 4 Ser2

    Serial (RS232) Port 2 - 4 SEr2 d.o. 2 Data Output Mode Port 2 Transmit on demand. Transmit when the PRINT t.o.d. button is pressed. Auto Print 1. Transmit once only when scale A.P.1 becomes stable. Auto Print 2. Transmit once only when scale A.P.2 becomes stable.

  • Page 27: Ethernet - 5 Eth

    Ethernet - 5 Eth d.o. E Data Output Mode Ethernet Transmit on demand. Transmit when the PRINT t.o.d. button is pressed. Auto Print 1. Transmit once only when scale A.P.1 becomes stable. Auto Print 2. Transmit once only when scale A.P.2 becomes stable.
  • Page 28 iP Adr IP Address Assignment Current IP address of the scale. Cannot be changed if the previous parameter is set to DHCP Subnet Subnet Mask Current subnet setting. Cannot be changed if set for DHCP 6ate IP Gateway Current IP Gateway. Cannot be changed if set for DHCP Port TCP Port Number...

  • Page 29: Wireless Ethernet - 6 Uufi

    U Port UDP Port Number Indicates the transmission UDP port number of the xxxxx scale. Wireless Ethernet - 6 uufi d.o. UU Data Output Mode wifi Transmit on demand. Transmit when the PRINT t.o.d. button is pressed. Auto Print 1. Transmit once only when scale A.P.1 becomes stable.
  • Page 30 iP.xxxx Static or DHCP IP Address Assignment iP.dhCp DHCP - address supplied by network server iP.StAt Static - address assigned at indicator iP Adr Static IP Address Assignment Current IP address of the scale. Cannot be changed if the previous parameter is set to DHCP. Subnet Subnet Mask Current subnet setting.

  • Page 31: Bluetooth - 7 Bt

    Wifi Connection Status - The unit is not connected 88 - The unit is connecting. 888 - The unit is connected There is no entry on this screen. This is a display that reports the wifi connection status. Bluetooth - 7 bt d.o.

  • Page 32: Usb - 8 Usb

    USB - 8 USb d.o. Usb Data Output Mode USB Transmit on demand. Transmit when the PRINT t.o.d. button is pressed. Auto Print 1. Transmit once only when scale A.P.1 becomes stable. Auto Print 2. Transmit once only when scale A.P.2 becomes stable.

  • Page 33: Data Communications

    Data Communications To confirm data has been transmitted, the display will show a "r" in the leftmost digit. Transmit on Demand (tod) In this mode, scale data is transmitted whenever PRINT is pressed, a remote switch configured for a PRINT command is pressed, or a print request is received at the serial port.

  • Page 34: Data String Formatting

    Data String Formatting Many predefined data formats are available with the 7000XL. This allows for flexibility when communicating with a database, printer, remote display or other devices. The LB1-4 custom data strings provide the opportunity to define a custom print string up to 64 characters in length.
  • Page 35 Print String Description Label Printer Output Format <p> Weight Polarity Negative weight “-”, positive weight <FR”L1”><LF><?><LF><p><xxxx.xx><LF space (20h) ><uu><LF><"GS"><LF><MOT><LF><p> <xxxx.xx> Weight Data fixed field <xxxx.xx><LF><kg><LF><P1,1><LF> of 6 digits plus decimal. In overload or underload “-------”. Leading zeros Sample Print String are spaces (20h) FR"L1"...
  • Page 36 Print String Description Custom Data String 1 (\x\w \u \m\r\l) <STX> Start of Text (02h) <p> Weight Polarity Negative weight “-”, positive weight <STX><p><xxxx.xx><SP><uu><SP> <MOT><CR><LF> space (20h) <xxxx.xx> Weight Data fixed field Sample Print String of 6 digits plus decimal. In overload or underload “-------”.
  • Page 37 Print String Description Custom Data String 3 (\xID:\i \w \u \m\r\l) <p> Weight Polarity Negative weight “-”, positive weight <STX><”ID:”> space (20h) <SP><p><xxxx.xx><SP><uu><SP><MO <xxxx.xx> Weight Data fixed field T><CR><LF> of 6 digits plus decimal. In overload or underload “-------”. Leading zeros Sample Print String are spaces (20h) ID:00-±--10.05-lb...

  • Page 38: Custom Data String Configuration

    Custom Data String Configuration Command Length Description Battery Status. Low: “batt” OK: “BATT” Motion aperture (“0.5”, “1”, “2”, “3”, “5”, “10”) Threshold: 2 digits, decimal, and “%” HEX byte. “xx” can be 00 through FF \hxx Linefeed. ASCII 0x0A Motion status. “MOT” if in motion, no output if stable 0 or 3 Carriage return.
  • Page 39 Plain text can be inserted into the data string. No control character or slash is necessary for plain text entry. To download a custom data string, the string must be prefaced by a command to tell the indicator to expect a custom print string. ELx<string>...

  • Page 40: Indicator Commands

    Indicator Commands All serial commands require a carriage return (0x0D) as a terminator. Commands can be entered on any communication option or serial port. If you are not getting a response on any port, check to see if it is turned on in the parameter menu.
  • Page 41 Wireless ethernet is echoed to USB Clears commands x1-x5 Enables ethernet “heartbeat” text. Every 30 seconds of ethernet xhbn inactivity, hex value 0xCE is output Disables ethernet “heartbeat” text xhbf For a complete protocol, please request this document from Doran Technical Support at tech@doranscales.com.

  • Page 42: 4-20Ma Analog Output Option

    4-20mA Analog Output Option Introduction The 4-20mA Analog Output Option is used to provide an analog output that is proportional to the weight on the scale platform. The option board provides an active power loop for the communications. Because of the inherent noise immunity present in a current loop, an isolated 4-20mA analog output is ideal for use in noisy environments.

  • Page 43: Wired Ethernet Option

    Wired Ethernet Option The Wired Ethernet Option (EXOPT302) connects your Excel Series scale to an Ethernet network. The Ethernet module is installed inside the indicator enclosure. The NEMA4X sealed RJ-45 Ethernet connector is bulkhead mounted to the rear panel of the indicator.

  • Page 44: Wireless 802.11B/G Ethernet Option

    Wireless 802.11b/g Ethernet Option The Wireless Ethernet Option (EXOPT303) connects your 7000XL scale to a wireless network. The Wireless Ethernet Option is fully compliant with the 802.11b/g wireless network standard. Wireless communications are protected by up to a 128-bit security encryption.

  • Page 45: Troubleshooting Wifi

    If the scale is having trouble connecting, consider repositioning the scale and its antenna to strengthen the connection. Once the scale is connected to Doran’s terminal program Dimension, the exact signal strength can be found using the SWB remote command. See the below table for a...

  • Page 46: Bluetooth Option

    Bluetooth Option Doran Scale’s Bluetooth option is a Class 3, Bluetooth 4.0, configured for SPP. The Bluetooth option does not require any external antenna for communication. Once paired, the Bluetooth module will function as a wireless RS232 serial cable. Each Bluetooth module has an individual 12-digit address i.e.

  • Page 47: Bluetooth Pairing Instructions

    Bluetooth Pairing Instructions The following example connects the scale to a Toshiba Bluetooth Stack running on a Windows PC. Click New Connection Click Next The driver will search for the scale.
  • Page 48 Select Dual-SPP and click Next Click Next once to pair Right-click Dual-SPP and choose Connect...
  • Page 49 Click Yes to connect Right-click Dual-SPP and choose Detail… The COM number will be displayed...
  • Page 50 Right-click Dual-SPP and choose Connect...

  • Page 51: Troubleshooting

    Troubleshooting If any problem persists, contact Doran Tech Support at tech@doranscales.com Problem What to Do or Check Examine the weighing platform for any interferences. Be Weight reading will not sure that nothing is inside the platform, under the load cell...

  • Page 52: Scale Messages

    Scale Messages Message Meaning ZERO pressed and held past needed period rEL Pb Password enabled PASSon Invalid value entry or screen timeout Abort Calibration error: motion detected Er nno The scale is reading an overload condition Our Ld The scale is reading an underload condition Udr Ld “Loading Zero”...

  • Page 53: Default To Factory Settings

    Default to Factory Settings To return the setup parameters to factory default, follow these steps. 1. Enter Calibration Front Panel Access 1. Press and hold ZERO and UNITS simultaneously until the audit counters are displayed. 2. Ent Cd is displayed 3.
  • Page 54 Doran Scales, Inc. 883 Enterprise Ct. St. Charles, IL 60174 www.doranscales.com...

This manual is also suitable for:

7000xl series7002xl7500xl/1824 -c207500xl/2424-c207500xl/18s-c207250xl/1824-c20 ... Show all

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