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WORLD HEADQUARTERS
JLG INDUSTRIES, INC.
1 JLG Drive
McConnellsburg, PA 17233-9511
USA
Telephone: (717) 485-5161
Fax: (717) 485-6417
EUROPEAN OFFICE
JLG INDUSTRIES (EUROPE)
Kilmartin Place,
Tannochside Park,
Uddingston, Scotland, G71 5PH
Telephone: 01698 811055
Fax: 01698 811055
AUSTRALIAN OFFICE
JLG INDUSTRIES (AUSTRALIA)
P.0. Box 972
11 Bolwarra Road
Port MacQuarie
N.S.W. 44
Australia
Telephone: 1 (065) 811111
Fax: 1 (065) 810122
B S E N IS O 90 01 C er tific at e N o. 69 17
MODELS
1532E
1932E
2033E
2046E
2646E
2658E
Revised August, 1998
June, 1996
JLG SMART System™
Analyzer Kit
Instruction Manual
PRINTED IN U.S.A.
3120442
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Summary of Contents for JLG SMART SYSTEM 1532E
- Page 1 JLG SMART System™ WORLD HEADQUARTERS JLG INDUSTRIES, INC. Analyzer Kit 1 JLG Drive McConnellsburg, PA 17233-9511 Instruction Manual Telephone: (717) 485-5161 Fax: (717) 485-6417 EUROPEAN OFFICE JLG INDUSTRIES (EUROPE) Kilmartin Place, Tannochside Park, Uddingston, Scotland, G71 5PH Telephone: 01698 811055...
- Page 2 The JLG SMART System™ controller has a built in LED to indicate any faults. The system stores the most recent faults, which may be accessed for troubleshooting. Optional equipment includes an hourmeter, beacon light, tilt switch (light and/or alarm), power deck, power deck extension limit, function cutout, and ground alarm.
- Page 3 NOTE: Password 33271 will take you to access level 1, which will permit you to change all machine personality settings. There are some settings that JLG strongly recommends that you not change, and these settings will be so noted. Changing these settings may adversely affect the performance of your machine.
- Page 4 SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). Figure 1-1. Organizational Chart - (Machines equipped with 1600258 Controller 3120442 – JLG Sizzor –...
- Page 5 SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). Table 1-1. Machine Personality Settings - (Machines equipped with a 1600258 controller). PERSONALITY DRIVE-ACCEL 5.0 SEC 0.5 SEC DRIVE-DECEL 5.0 SEC 0 SEC LIFT-ACCEL 5.0 SEC 0.5 SEC LIFT-DECEL 1.5 SEC...
- Page 6 SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). ADDITIONAL FIELD SERVICE SETTINGS JLG STRONGLY RECOMMENDS THAT THE FOLLOWING SETTINGS NOT BE CHANGED. CHANGING THESE SETTINGS MAY ADVERSELY AFFECT THE PERFORMANCE OF YOUR MACHINE Table 1-2. Additional Field Service Settings - (Machines Equipped with 1600258 controller).
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Page 7: Maximum Current
SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). Table 1-3. Machine Model Default Settings Chart - (Machines equipped with 1600258 controller) Adjustment 1532E 1932E 2033E 2046E 2646E 2658E DRIVE ACCELERATION DRIVE DECELERATION LIFT ACCELERATION LIFT DECELERATION DECK EXT./RET. - Page 8 NOTE: * LIFT DOWN speed is non-adjustable on machines equipped with gravity LIFT DOWN. NOTE: ** JLG strongly recommends that these settings not be changed. Changing these settings may adversely affect the per- formance of your machine.
- Page 9 SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). NOTE: The following information is to be used when working with the MACHINE SETUP menu. When configuring the E Series scissor lift, the machine configuration must be completed before any personality settings can be changed. Changing the personality settings first and then changing the model number of the machine configuration will cause the personality settings to return to default values.
- Page 10 SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). Table 1-4. Machine Configuration Programming Information (Machines equipped with 1600258 controller) Default Setting Configuration Digit Number Description Before Programming Deck extension limit switch not installed. (Option Number 2 must be used if there is a (DECK EXT.
- Page 11 SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). Table 1-4. Machine Configuration Programming Information (Machines equipped with 1600258 controller) Default Setting Configuration Digit Number Description Before Programming Power lift down. (See Note) (LIFT DOWN) Gravity lift down. (See Note) NOTE: E Series scissor lifts are equipped with either power lift down or gravity lift down.
- Page 12 SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). Table 1-5. JLG SMART System™ Flash Codes - (Machines equipped with1600258 controller) Code Description Idle time-out EMS inputs (both together, or neither). Platform (digital) inputs (includes high drive >...
- Page 13 SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). NOTE: Whenever troubleshooting a problem on an E series scissor lift, it may be necessary to use a digital VOM (volt ohm meter) in addition to the analyzer or the PC/laptop computer. NEVER use a test light when troubleshooting an E series scissor lift.
- Page 14 SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). Table 1-6. JLG SMART System™ Troubleshooting TROUBLE PROBABLE CAUSE REMEDY All Machine Functions Do Not Operate. (cont.) Line contactor or other driver short-circuit or Disconnect valve harness at J1. Using an ohm tripped.
- Page 15 SECTION 1 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (1600258 CONTROLLER). THIS PAGE WAS LEFT BLANK INTENTIONALLY 1-14 – JLG Sizzor – 3120442...
- Page 16 The JLG SMART System™ controller has a built in LED to indicate any faults. The system stores recent faults which may be accessed for troubleshooting. Optional equipment includes an hourmeter, beacon light, tilt switch (light and/or alarm), power deck, power deck extension limit, function cutout, and ground alarm.
-
Page 17: Press Enter
SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). JLG SMART System™Analyzer Instructions for Controller Number1600286 NOTE: The part number of the controller is located on the controller decal. • To connect the hand held analyzer for ALL 1600286 controllers: 1. -
Page 18: Access Level
SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). LIFT STEER GROUND MODE MACHINE Pressing ENTER with any of the above displayed menus, will display additional sub-menus within the selected menu. In some cases, such as DRIVE, the next level is the parameter or information to be changed. Refer to the flow chart for what menus are available within the top level menus. - Page 19 Note: Refer to the appropriate Machine Personality Settings Table, and the Machine Setup Table in the JLG Service Manual for the recommended factory settings. Refer to the JLG part number of the control- ler, printed on the front label, to select the correct table in the manual.
- Page 20 SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). Figure 2-1. Organizational Chart - (Machines equipped with 1600286 controller) 3120442 – JLG Sizzor –...
- Page 21 100% (See notes 1 and2 on the following page) GROUND DECK OUT 100% GROUND DECK IN 100% MACHINE MAX CURRENT *0 Volt *100% *JLG strongly recommends that these settings not be changed. Changing these settings may adversely affect the performance of your machine. – JLG Sizzor – 3120442...
- Page 22 SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). NOTE: 1. This adjustment is only for those machines equipped with power LIFT DOWN. To identify machines equipped with power LIFT DOWN, refer to the Effectivity Page for serial number identification.
- Page 23 SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). Table 2-2. Machine Model Default Settings Chart - (Machines equipped with 1600286 controller) Adjustment 1532E 1932E 2033E 2046E 2646E 2658E DRIVE ACCELERATION DRIVE DECELERATION LIFT ACCELERATION 1.0 to 0 sec...
- Page 24 NOTE: * LIFT DOWN speed is non-adjustable on machines equipped with gravity LIFT DOWN. NOTE: ** JLG strongly recommends that these settings not be changed. Changing these settings may adversely affect the per- formance of your machine.
- Page 25 SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). NOTE: The following information is to be used when working with the MACHINE SETUP menu. When configuring the E Series scissor lift, the machine configuration must be completed before any personality settings can be changed. Changing the personality settings first and then changing the model number of the machine configuration will cause the personality settings to return to default values.
- Page 26 SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). Table 2-3. Machine Configuration Programming Information (Machines equipped with 1600286 controller) Default Setting Configuration Digit Number Description Before Programming No ground alarm installed. (GROUND ALARM) Descent alarm. — Sounds when LIFT DOWN is active.
- Page 27 SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). Table 2-4. JLG SMART System™ Flash Codes - (Machines equipped with1600286 controller) Code Description EMS inputs (both together, or neither). Platform Controls Ground Controls. Steering (digital) inputs. Cut-out input ((OK but indicated).
- Page 28 SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). Analyzer Menu Structure for 1600286 Controller In the following structure descriptions, an intended item is selected by pressing ENTER; pressing ESC steps back to the next outer level. The LEFT/RIGHT arrow keys move between items in the same level. The UP/DOWN arrow keys alter a value if allowed Table 2-5.
- Page 29 SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). Table 2-5. Analyzer Menu Structure (Machines equipped with 1600286 controller) ITEM TO BE VIEWED TOP LEVEL MENU SUB LEVEL MENU DESCRIPTION DISPLAY OR CHANGED DIAGNOSTICS/SYSTEMS FUNCTION C/O Displays function cutout switch status (OPEN/CLOSED)
- Page 30 SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). Table 2-5. Analyzer Menu Structure (Machines equipped with 1600286 controller) ITEM TO BE VIEWED TOP LEVEL MENU SUB LEVEL MENU DESCRIPTION DISPLAY OR CHANGED ACTIVATE TESTS Not available once tests are activated...
- Page 31 SECTION 2 - JLG SMART SYSTEM ™ ANALYZER KIT INSTRUCTIONS (CONTROLLER 1600286). Table 2-5. Analyzer Menu Structure (Machines equipped with 1600286 controller) ITEM TO BE VIEWED TOP LEVEL MENU SUB LEVEL MENU DESCRIPTION DISPLAY OR CHANGED LIFT ACCEL Displays/adjusts lift acceleration...
- Page 34 England Fax: (49) 421 693 5035 Fax: (61) 2 65 810122 Phone: (44) 870 200 7700 Fax: (44) 870 200 7711 JLG Latino Americana Ltda. JLG Europe B.V. JLG Industries (Norge AS) JLG Polska Rua Eng. Carlos Stevenson, Jupiterstraat 234 Sofeimyrveien 12 UI.