Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for GORMAN-RUPP PUMPS PA8E60-4045H FT4
Summary of Contents for GORMAN-RUPP PUMPS PA8E60-4045H FT4
- Page 1 OM-07152-01 January 10, 2018 Rev. A - 8/21/23 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST PA SERIES PUMP MODEL PA8E60‐4045H FT4 GORMAN‐RUPP PUMPS www.grpumps.com 2018 Gorman‐Rupp Pumps Printed in U.S.A.
- Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below.
-
Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY ‐... - Page 4 TABLE OF CONTENTS (continued) Safety Shutdown System ..........PAGE C - 3 PERIODIC CHECKS .
-
Page 5: Introduction
PA SERIES OM-07152 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. HAZARD AND INSTRUCTION Read this manual carefully to learn how to safely DEFINITIONS install and operate your pump. Failure to do so could result in personal injury or damage to the The following are used to alert maintenance per... -
Page 6: Safety - Section A
PA SERIES OM-07152 SAFETY ‐ SECTION A This information applies to Prime Aire the positive battery cable before per Series pumps. Refer to the manual ac forming any maintenance. Failure to do companying the engine or power so may result in serious personal injury. source before attempting to begin oper... - Page 7 OM-07152 PA SERIES certain that the pump and all piping or fingers or tools, causing severe injury to hose connections are tight, properly personnel. supported and secure before operation. Make sure the pump is level. Lower jack stands and chock the wheels, if so Do not operate the pump against a equipped.
-
Page 8: Installation - Section B
127.00 APPROX. [ 3225,8 ] POWERED BY: JOHN DEERE 4045H FT4 DIESEL ENGINE Figure 1. Pump Model PA8E60-4045H FT4 PREINSTALLATION INSPECTION a. Inspect the pump for cracks, dents, damaged threads, and other obvious damage. The pump assembly was inspected and tested be... -
Page 9: Battery Installation
OM-07152 PA SERIES c. Carefully read all tags, decals, and markings sion. Connect and tighten the positive cable first, on the pump assembly, and perform all duties then the negative cable. indicated. Note that the pump shaft rotates in the required direction. POSITIONING PUMP Death or serious personal injury and Only operate this pump in the direction in... -
Page 10: Suction And Discharge Piping
PA SERIES OM-07152 tially increase friction loss. If elbows are necessary, lubricated bearings, level mounting is es use the long‐radius type to minimize friction loss. sential to ensure sufficient lubrication to the pump bearings. Damage to the pump, including the bearings, shaft and/or bear Connections to Pump ing housing may occur if the pump is oper... -
Page 11: Strainers
OM-07152 PA SERIES Strainers the sump, and air entering the suction line will re duce pump efficiency. Be certain to use the strainer furnished with the pump; any spherical solids which pass through the If it is necessary to position inflow close to the suc tion inlet, install a baffle between the inflow and the strainer will also pass through the pump itself. -
Page 12: Discharge Lines
PA SERIES OM-07152 Figure 2. Recommended Minimum Suction Line Submergence vs. Velocity DISCHARGE LINES Siphoning If the application involves a high discharge head, gradually close the discharge Do not terminate the discharge line at a level lower than that of the liquid being pumped unless a si throttling valve before stopping the pump. -
Page 13: Float Switch Installation
OM-07152 PA SERIES Float Switch Installation pipe is available, attach the float switch cable to the standpipe in the sump at the approxi mate desired liquid level. The Float Switch autostart system employs either a single or double float switch, where a bulb raises or lowers (floats) with the liquid level, thus activating b. - Page 14 PA SERIES OM-07152 that the liquid in the priming chamber never fully Next, install a drain line between the pump drain freezes. and the wet well or sump. This line must remain submerged in the liquid below the pump down lev The second method involves configuring the el of the liquid level control device;...
-
Page 15: Operation - Section C
OM-07152 PA SERIES OPERATION - SECTION C OPERATION Make sure the pump is level. Lower the jack stands and chock the wheels, if so equipped. Review all SAFETY information in Section A. Follow the instructions on all tags, labels and decals attached to the pump. -
Page 16: Operation In Extreme Heat
OM-07152 PA SERIES and system operating pressure. Do not operate Leakage below the recommended operating speed (if appli cable). Once the pump is fully primed, no leakage should be visible at pump mating surfaces, or at pump connections or fittings. Keep all line connections and fittings tight to maintain maximum pump effi... -
Page 17: Strainer Check
OM-07152 PA SERIES Strainer Check Should any of the safety features cause the engine to shut down, the cause must be determined and corrected before putting the unit back into service. Check the strainer regularly, and clean it as neces sary. - Page 18 OM-07152 PA SERIES tenance and Repair). Bearing overheating can COLD WEATHER PRESERVATION also be caused by shaft misalignment and/or ex cessive vibration. If the pump will be idle for an extended period of When pumps are first started, the bearings may time in below freezing conditions, drain the pump seem to run at temperatures above normal.
- Page 19 OM-07152 PA SERIES TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. 5. Close the suction and discharge valves. 6. Vent the pump slowly and cau tiously. 7. Drain the pump. Before attempting to open or service the pump: 1.
- Page 20 OM-07152 PA SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY Check strainer and clean if neces Strainer clogged. PUMP STOPS OR FAILS TO DELIVER sary. RATED FLOW OR Check and clean check valve. Discharge check valve clogged. PRESSURE (cont.) Suction intake not submerged at Check installation and correct proper level or sump too small.
- Page 21 OM-07152 PA SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY BEARINGS RUN Bearing temperature is high, but Check bearing temperature regu TOO HOT within limits. larly to monitor any increase. Low or incorrect lubricant. Check for proper type and level of lubricant. Suction and discharge lines not prop...
- Page 22 OM-07152 PA SERIES Preventive Maintenance Schedule Service Interval* Item Daily Weekly Monthly Semi‐ Annually Annually General Condition (Temperature, Unusual Noises or Vibrations, Cracks, Leaks, Loose Hardware, Etc.) Pump Performance (Gauges, Speed, Flow) Bearing Lubrication Seal Lubrication (And Packing Adjustment, If So Equipped) V‐Belts (If So Equipped) Air Release Valve Plunger Rod (If So Equipped) Front Impeller Clearance (Wear Plate)
- Page 23 PUMP MAINTENANCE AND REPAIR - SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL PA8E60-4045H FT4 Based on 70 F (21 C) clear water at sea level Contact the Gorman‐Rupp Company to verify per...
- Page 24 OM-07152 PA SERIES PARTS PAGE ILLUSTRATION Figure 1. Pump Model PA8E60-4045H FT4 PAGE E - 2 MAINTENANCE & REPAIR...
- Page 25 OM-07152 PA SERIES Pump Model PA8E60-4045H FT4 PARTS LIST (From S/N 1657222 Up) ITEM PART PART NAME NUMBER PUMP END ASSY 46183-165 POWER UNIT 46143-201 PUMP MOUNTING KIT 48157-103 BATTERY SEE OPTIONS NOT SHOWN: PRIME AIRE PLUS DECAL 38812-078 G‐R DECAL...
- Page 26 OM-07152 PA SERIES ILLUSTRATION DETAIL A Figure 2. Power Unit Kit PAGE E - 4 MAINTENANCE & REPAIR...
- Page 27 OM-07152 PA SERIES PARTS LIST Power Unit Kit ITEM PART NAME PART ITEM PART NAME PART NUMBER NUMBER BASE / FUEL TANK ASSY 41553-065 24150 FUEL SENDING UNIT KIT 48122-939 JOHN DEERE 4045H FT4 29224-476 HOSE ASSEMBLY 46341-426 LIFTING BAIL KIT 48274-817 MALE ELBOW 26341-310...
- Page 28 OM-07152 PA SERIES ILLUSTRATION Figure 3. Power Unit Kit cont'd PAGE E - 6 MAINTENANCE & REPAIR...
- Page 29 OM-07152 PA SERIES PARTS LIST Power Unit Kit ITEM PART NAME PART ITEM PART NAME PART NUMBER NUMBER BASE / FUEL TANK ASSY 41553-065 24150 FUEL SENDING UNIT KIT 48122-939 JOHN DEERE 4045H FT4 29224-476 HOSE ASSEMBLY 46341-426 LIFTING BAIL KIT 48274-817 MALE ELBOW 26341-310...
- Page 30 OM-07152 PA SERIES ILLUSTRATION Figure 4. Pump End Assembly PAGE E - 8 MAINTENANCE & REPAIR...
- Page 31 OM-07152 PA SERIES Pump End Assembly PARTS LIST ITEM PART PART NAME NUMBER REPAIR ROTATING ASSEMBLY 44163-741 NAMEPLATE BLANK 38819-002 13000 DRIVE SCREW BM#04-03 17000 O‐RING 25152-383 PIPE PLUG P08 15079 PUMP CASING 38218-324 11010 WEAR RING 38691-372 11010 SUCTION HEAD 38246-625 10000 STUD C1212 15991...
- Page 32 OM-07152 PA SERIES ILLUSTRATION SEAL AREA DETAIL Figure 5. Repair Rotating Assembly PAGE E - 10 MAINTENANCE & REPAIR...
- Page 33 OM-07152 PA SERIES PARTS LIST Repair Rotating Assembly ITEM PART PART NAME NUMBER SOCKET HEAD CAP SCREW DM1206 15991 WASHER NORD-LOCK 3/4" 21177-224 IMPELLER WASHER 31167-042 17000 ROLL PIN S2197 IMPELLER 38621-799 11010 SHIM SET 48261-033 3.25" MECH SEAL 25285-822 SHAFT SLEEVE 31163-022 17000 O‐RING...
- Page 34 OM-07152 PA SERIES ILLUSTRATION Figure 6. Priming Chamber Kit PARTS LIST ITEM PART PART NAME NUMBER PRIMING CHAMBER ASSY 46112-709 PIPE BUSHING AP1608 15070 STREET ELBOW RS08 11999 BALL VALVE 26631-052 STUD C0809 15991 HEX NUT D08 15991 LOCK WASHER J08 15991 GASKET 38687-053 19060...
- Page 35 OM-07152 PA SERIES ILLUSTRATION Figure 7. Priming Chamber Assembly PARTS LIST ITEM PART PART NAME NUMBER PRIMING VALVE 26664-007 -ORIFICE BUTTON 26688-021 HEX HD CAPSCREW B0806 15991 LOCKWASHER J08 15991 PRIMING VALVE GASKET 38683-657 19060 PRIMING CHAMBER 38343-020 10000 STRAINER ASSY 46641-222 17000 INDICATES PARTS RECOMMENDED FOR STOCK MAINTENANCE &...
- Page 36 OM-07152 PA SERIES ILLUSTRATION Figure 8. Drive Assembly PARTS LIST ITEM PART PART NAME NUMBER COUPLING KIT 48112-006 -BUSHING 24131-492 -COUPLING ASSEMBLY 24391-106 LOCKWASHER 21171-536 HEX HEAD CAPSCREW B0612 15991 HEX HEAD CAPSCREW 22645-174 HEX HEAD CAPSCREW B0606 15991 HEX HEAD CAPSCREW 22645-166 LOCKWASHER J06 15991...
- Page 37 OM-07152 PA SERIES PUMP AND SEAL DISASSEMBLY pump integrity are compromised by such practices. AND REASSEMBLY Review all SAFETY information in Section A. Follow the instructions on all tags, label and de cals attached to the pump. Before attempting to open or service the pump: This pump requires little service due to its rugged, 1.
- Page 38 OM-07152 PA SERIES Discharge Check Valve Removal and through direct exposure or emitted Disassembly fumes. Wear adequate protective cloth ing when working on the pump or pip (Figure 4) ing. Remove the hardware (not shown) securing the discharge check valve bracket to the base. Support the discharge check valve assembly (20) using a sling and a suitable lifting device.
- Page 39 OM-07152 PA SERIES Remove and discard the pump casing O‐ring (4). Seal Removal (Figures 5 and 9) Draining Oil From Seal Cavity Remove the spring centering washer and seal spring. Slide the shaft sleeve (8) and rotating por (Figure 5) tion of the seal off the shaft as a unit.
- Page 40 OM-07152 PA SERIES Move the pump end to a clean, well equipped shop Clean the bearing housing, shaft and all compo area for further disassembly. nent parts (except the bearings) with a soft cloth soaked in cleaning solvent. Inspect the parts for wear or damage and replace as necessary.
- Page 41 OM-07152 PA SERIES end. Dress small nicks and burrs with a fine file or If heating the bearings is not practical, use a suit emery cloth. Replace the shaft if defective. ably sized sleeve and an arbor (or hydraulic) press to install the bearings on the shaft.
- Page 42 OM-07152 PA SERIES the retaining ring on the outboard bearing seats tate the flexible portion of the coupling until the tapped holes for the two setscrews align with those against the pedestal. Remove the lip seal sleeve. in the bushing, and install the setscrews. When installing the shaft and bearings into the bearing bore, push against the outer Make certain that the flexible portion of the...
- Page 43 OM-07152 PA SERIES Secure the drive flange (31, Figure 5) to the engine seat bore in the seal plate for dirt, nicks and burrs, bellhousing with the previously removed hardware and remove any that exist. The stationary seat bore (6, 7 and 9). must be completely clean before installing the seal.
- Page 44 OM-07152 PA SERIES and secure it to the bearing housing with the hard (1). Install the roll pin (4) in the hole in the impeller. ware (16 and 17). If a new seal plate is being in Position the impeller washers over the end of the stalled, position the roll pin (4) in the hole in the seal impeller shaft so the hole in the washer aligns with plate bore and tap it into place with a hammer until...
- Page 45 OM-07152 PA SERIES valve assembly and flange gasket to the pump as LUBRICATION sembly (6). Secure the discharge check valve to its support bracket using the previously removed Seal Assembly hardware. (Figure 5) Priming Chamber Assembly and Installation Before starting the pump, remove the vented plug (11) and fill the seal cavity with approximately 170 (Figure 7) ounces (5 liters) of SAE No.
- Page 46 For Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 Canada: 519-631-2870 International: +1-419-755-1352 GORMAN‐RUPP PUMPS...
Need help?
Do you have a question about the PA8E60-4045H FT4 and is the answer not in the manual?
Questions and answers