INSTALLER’S GUIDE 1 S A F E T Y Installer • Before continuing any further with the installation of this appliance please read the following guide to manual handling • The lifting weight of this appliance is 10.0 kg. One person should be sufficient to lift the fire.
INSTALLER’S GUIDE 3 A P P L I A N C E D A T A This product uses fuel effect pieces, burner compartment rear wall and gaskets containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres. Excessive exposure to these materials may cause irritation to eyes, skin and respiratory tract.
INSTALLER’S GUIDE 5 G E N E R A L I N S T A L L A T I O N R E Q U I R E M E N T S 5.1 The installation must be in accordance with these instructions. For the user’s protection, in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety (Installation and Use) Regulations.
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INSTALLER’S GUIDE 5.5 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by heat. They may scorch or become discoloured when close to a heating appliance. Please bear this in mind when installing. 5.6 The minimum allowable distance from the outside of the appliance case to a corner wall having combustible material or any other combustible surface which projects beyond the front of the appliance is 100 mm at either side.
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INSTALLER’S GUIDE 5.9 In the United Kingdom, as supplied, this appliance can be installed in the following situations: - 5.9.1 To a fireplace complying with BS1251 complete with surround and hearth as shown in figure 2. Removal of the fireback and sufficient material behind the fireback may be required to give the necessary debris catchment space.
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INSTALLER’S GUIDE there should be an air space or insulation between the flue blocks and the plaster because heat transfer may cause cracking on directly plastered flues. However, generally this appliance is suitable for installations under all circumstances unless there is a history of cracking problems. Remember that faults such as cracking may be caused by poorly built and restrictive flues, e.g.
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INSTALLER’S GUIDE • 175mm diameter lined brick or stone flue. • 200mm diameter factory made insulated flue manufactured to BS4543. • 175mm diameter flue pipe. See BS6461 Part 1 for suitable materials. • Single wall, twin wall or flexible flue liner with a minimum diameter of 125mm. The materials to be used are stainless steel or aluminium as specified in BS715.
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INSTALLER’S GUIDE 5.15 The appliance can be fitted to a purpose made proprietary class “O”-150°C surround. The fire surround must be sealed to the wall. 5.16 The appliance must be mounted behind a non-combustible hearth in accordance with figure 2. (N.B. conglomerate marble hearths are considered as non-combustible). The hearth material must be at least 12mm thick.
INSTALLER’S GUIDE 6 P R E - I N S T A L L A T I O N P R E P A R A T I O N Pack Contents The carton contains the following: - For models supplied with a coal fuel 1 Fire unit effect: 1 Literature Pack...
INSTALLER’S GUIDE liner is used. For flue liners greater than 125mm and all other installations the restrictor should be fitted. There may however, be certain exceptional circumstances where fitting the restrictor causes the fire to fail the spillage test. In such cases the restrictor will have to be removed.
INSTALLER’S GUIDE 7 F I R E B O X I N S T A L L A T I O N Cable Retention • Cables and eyebolts are supplied for the retention of the appliance. Ensure that the internal fireplace components are sufficiently sound to take the eyebolts and wall plugs.
INSTALLER’S GUIDE Floor Sealing • Using the floor sealing tape supplied, seal the bottom of the convection box to the fireplace and hearth floor. Run the tape over the burner-fixing bracket. 8 B U R N E R I N S T A L L A T I O N •...
INSTALLER’S GUIDE Reference Pressure Check The appliance is pre-set to give the correct heat input at the inlet pressure shown in the Technical Specification section of this manual. No adjustment is necessary. • Check the burner pressure by fitting a pressure gauge at the test point. The test point is on the pipe situated below the bottom right corner of the burner unit.
INSTALLER’S GUIDE 9 F I T T I N G T H E C E R A M I C S Avignon and Avignon Aspire models 1. Fit the burner tray trim over the front rim of the burner tray. Push the trim fully down. See figure 10.
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INSTALLER’S GUIDE 2. Place the front base coal in the firebox with its bottom front locating over the front rim of the firebox. Pull the coal forward so that it locates immediately behind the front rim of the firebox. See figure 12. There are two types of loose coals.
INSTALLER’S GUIDE 6. Place the remaining type “B” coal at the right side of the firebox between the front and rear base coals. The letter “B” should be upright. The coal should touch the right side of the firebox. See figure Figure 16 7.
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INSTALLER’S GUIDE Install the 11 loose pebbles as follows. The underside of each pebble is marked with a letter ‘A’ to ‘K’ and an arrow. The pebbles should be positioned so that the arrows always point towards the back of the fireplace opening.
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INSTALLER’S GUIDE 6. Hold pebble ‘D’ upright with the arrow pointing to the top. Place pebble “D” on top of the base front pebble. It should rest against the moulded pebble to its right. (See figure 23). Hold pebble ‘E’ Figure 23 upright with the arrow pointing to the top.
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INSTALLER’S GUIDE Hold pebble ‘H’ upright with the arrow pointing to the top. Place pebble ‘H’ between the front and rear base pebbles. It should rest in between pebbles ‘C’ & ‘D’ and against the moulded pebble in the rear pebble base. (See figure 27).
INSTALLER’S GUIDE 1 0 C O N T R O L C H E C K S 10.1 Recheck Control Settings Now that all the ceramic fuel effects are in position, the control operation must be fully rechecked. • Make sure that the isolating valve at the inlet elbow is open. •...
This monitoring system must not be adjusted, bypassed or put out of operation. This monitoring system, or any of its parts, must only be exchanged using Wonderfire authorised parts. Page 24...
INSTALLER’S GUIDE 1 1 F I N A L R E V I E W • Place the main firefront in position. Place the bottom of the firefront below the main firefront. • Visually inspect the appliance. Clean off any marks incurred during installation. •...
INSTALLER’S GUIDE 1 2 S E R V I C I N G & P A R T S R E P L A C E M E N T Always turn off the gas supply before commencing any servicing (The appliance inlet “T”...
INSTALLER’S GUIDE • Remove the plaques and the combination gasket between and under the plaques. If necessary remove the gauze and the gasket beneath it. • If necessary fit a new gasket below the gauze. Clean and replace the gauze. Fit a new combination gasket below the plaques.
INSTALLER’S GUIDE Note 1 The pilot unit must be replaced as a whole assembly. Its individual components are not separately replaceable. 2. Once removed, ensure that the dust cage is cleaned before refitting. Make sure that it locates squarely onto the pilot unit without any gaps between the cage edges and the pilot unit.
INSTALLER’S GUIDE 12.7 To Remove the Main Burner Elbow Injector • Remove the complete burner unit - See section 12.2. • Disconnect the main burner pipe from the injector at the venturi end. If necessary, loosen the pipe at the gas tap end to swing the pipe clear of the injector. •...
INSTALLER’S GUIDE 13 S H O R T L I S T O F S P A R E S DESCRIPTION PART Injector Bray cat 18 size 360 For Natural Gas 0541069 Appliances Injector Bray cat 15 size 170 For Propane Appliances 0581199 Gas tap &...