KTM 500 EXC F 2024 Owner's Manual page 68

12 SERVICE WORK ON THE CHASSIS
66
(500 EXC‑F US)
–
Tighten screws
Guideline
Screw, bottom
triple clamp
(500 EXC‑F SIX DAYS US)
–
Tighten screws
Guideline
W00341-13
Screw, bottom
triple clamp
–
Tighten screw
Guideline
Screw, top steering
head
–
Tighten screw
Guideline
Screw, top steering
stem
W00339-12
(500 EXC‑F US)
–
Tighten screws
Guideline
Screw, top triple
clamp
(500 EXC‑F SIX DAYS US)
–
Tighten screws
Guideline
W00341-12
Screw, top triple
clamp
–
Position the brake caliper, and mount and tighten screws
Guideline
Screw, front
brake caliper
–
Mount the cable ties.
–
Position the brake line, the wiring harness, and the clamp.
Mount and tighten screws
W00355-10
Finishing work
–
Mount the handlebar cushion.
–
Install the front fender. (
–
Install the headlight mask with the headlight. (
–
Install the front wheel.
–
Check the wiring harness, cables, and brake and clutch lines
for freedom of movement and correct routing.
–
Check the steering head bearing for play. (
–
Remove the motorcycle from the lift stand. (
–
Check the headlight setting. (
–
Install the fuel tank.
4
.
M8
4
.
M8
2
.
M20x1.5 12 Nm (8.9 lbf ft)
5
.
M8 20 Nm (14.8 lbf ft)
6
.
M8
6
.
M8
M8 25 Nm (18.4 lbf ft)
8
.
p. 69)
( p. 105)
p. 116)
( p. 80)
15 Nm
(11.1 lbf ft)
12 Nm (8.9 lbf ft)
20 Nm
(14.8 lbf ft)
17 Nm
(12.5 lbf ft)
7
.
Loctite ® 243™
p. 115)
p. 67)
p. 60)