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Swing-N-Slide PB 4446 Assembly Instructions Manual

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NOTE:
THIS
ONLY
USE
PLAN
TO BUILD ENTIRE KIT
PB 4446
Minimum Use Zone
31'
32'
No. of Children: Up to 12
Min. Use Zone: 32 ' x 31 '
Set Dim. 20 'W x 14 'L x 12'H
Est. Building Time: 12 hr.
check out http://www.swing-n-slide.com
for updates to these instructions.
THIS PLAN SUPERCEDES ALL
ASSEMBLY INSTRUCTIONS
BEFORE 5/21/2010
Swing•N•Slide • 1212 Barberry Drive • Janesville, Wisconsin 53545
Visit our web site at: www.swing-n-slide.com or call us at 1-800-888-1232

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Summary of Contents for Swing-N-Slide PB 4446

  • Page 1 Est. Building Time: 12 hr. check out http://www.swing-n-slide.com for updates to these instructions. THIS PLAN SUPERCEDES ALL ASSEMBLY INSTRUCTIONS BEFORE 5/21/2010 Swing•N•Slide • 1212 Barberry Drive • Janesville, Wisconsin 53545 Visit our web site at: www.swing-n-slide.com or call us at 1-800-888-1232...
  • Page 2 When the equipment is taken out of service, it must be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the set is discarded. Important! Additional Safety Instructions for all Swing-N-Slide Playground Equipment. Save this instruction sheet in the event the manufacturer needs to be contacted.
  • Page 3 Swing-N-Slide® will repair, or at its discretion, replace any part within the stated warranty period which is defective in workmanship or materials. This decision is subject to verification of the defect upon delivery of the defective part to Swing-N-Slide® at 1212 Barberry Drive, Janesville, Wisconsin, 53545. Any part(s) returned to Swing-N- Slide®...
  • Page 4 TOOLS REQUIRE TOOLS REQUIRE HAMMER 1/2" & 7/16'' SOCKETS With ELECTRIC DRILL WRENCH SAFETY GLASSES CARPENTER'S SQUARE PHILLIPS and TAPE MEASURE & DUST MASK STRAIGHT BIT (4) 1-3/4'' panhead screws (2) 1/2'' panhead screws (14) 5/16'' flat washers (92) 2" lag screw (4) 5/16''Hex Head Lag Screws (103) 1-1/4'' screws (4) 1/4'' flat washers...
  • Page 5 Janesville, WI 53545 1-800-888-1232 www.swing-n-slide.com (1) Name Plate with Hardware (6) Wrap-Loc (1) T20 Torx® Bit (2) EZ Frame Brackets (1) Tailor’s Chalk (1) T30 Torx® Bit PB 4446 Plan (1) Instructional DVD (1) 3/8" DRILL BIT (5'' Min.) (1) Plan...
  • Page 6 ssembly Instructions (1) Outrigger With Hardware 225 lb Weight Limit (1) Super Speedwave Slide weight limit: 270 lbs. (1) Disc Swing (8) Climbing Rocks with Hardware (2) Heavy-Duty Swing Seat weight limit: 225 lbs. (2) Safety Handles (4) Anchor-It Straps (4) Extra-Duty Swing Hangers (4) Anchor-It...
  • Page 7 ssembly Instructions PLAYHOUSE KIT CONTENTS (9) 2'' screws (12) 2" lag screw (94) 2-1/2'' screws (5) 3/4'' panhead screws (4) 2-1/2'' carriage bolt (6) 3/4'' Truss Screw (4) 5/16'' Loc-Nuts (8) 1/4'' Barrel Nut (8) 3/4'' Hex Head Bolt (16) 3/4'' screws (5) 3/16'' flat washers (4) Wood Loc Washers (4) 5/16'' flat washers...

  • Page 8: Board List

    Board List Playhouse Lumber NOTE: (1) 1'' x 4'' x 7-3/4'' (4) 2'' x 4'' x 20'' Swing-N-Slide (2) 1'' x 4'' x 11'' Window Top manufactures multiple (4) 2'' x 4'' x 29-3/4'' (2) 1'' x 4'' x 14''...
  • Page 9 ssembly Instructions How to select the correct fastener Use these 2 pictorial guides to help select the correct fastener(s) for the lumber attachment you are making. Each diagram will highlight the correct number of fasteners to use and where to attach them. 5/4'' x 4'' to 4'' x 4'' 2-1/2'' screws Apply 2-1/2"...
  • Page 10 ssembly Instructions Introducing patent pending TIMBER-GLOVE™: A unique and innovative lumber wrap providing padded, splinter free uprights for residential play sets. Offered exclusively in our premium stained NO-Cut play sets. Please Note: Your unit includes Plastic Incapsulated Uprights. The TIMBER-GLOVE™ lumber wraps are not a required element for the assembly of this play set.
  • Page 11 ssembly Instructions TIMBERGLOVE APPLICATION Step 1 4'' x 4'' TimberGlove TimberGlove application Step One 1. Layout your 4'' x 4'' on top of one rolled out and flattened TimberGlove. Step 2 4'' x 4'' TimberGlove TimberGlove application Step Two 2. Pull Timber Glove snug around 4'' x 4'' starting at one end and continuing to the other. Step 3 TimberGlove application Step Three 3.
  • Page 12 ssembly Instructions Understanding how the Bracket System Works Example of a Shelf-Loc bracket connection. Shelf-Loc Bracket CORRECT! Wrap-Loc WRONG! Brackets ''clipped'' brackets NOT interlocked! Example of a Cup-Loc bracket connection. Top of bracket Look for ''TOP'' stamp on bracket for correct orientation. Introduction to the Bracket system Wrap-Loc 1.
  • Page 13 ssembly Instructions REMEMBER: Brackets are inter-locking. Cup-loc will clip and secure into the Wrap-Loc as shown below. Insert Lag Screws ONLY where illustrated. Fig. 1 Tailor’s Chalk Repeat 4x DO NOT USE LAG SCREWS HERE Use Lag Screws Only Where Brackets Attach Fig.
  • Page 14 ssembly Instructions •WARNING• Avoid splitting your Look for ‘’TOP’’ lumber by offsetting Use a 2’’ lag screw stamp on brackets to hold bracket in your screws at least while installing. place for later use. 3/4’’ from edge. Frame 1 onstruction Fig.
  • Page 15 ssembly Instructions DO NOT USE LAG SCREWS HERE Use Lag Screws Only Where Frame 2 onstruction Brackets Attach Fig. 5 TIMBERGLOVE SEAM TIMBERGLOVE SEAM 2-1/2'' screws Fig. 6 per joint Fig. 6a 92'' 86'' Tailor’s Chalk Frame 2 Frame 2 FLIP FRAME OVER 2-1/2'' screw...
  • Page 16 ssembly Instructions Fig. 7 Double check to make sure structure is square 2-1/2'' screws per joint 92'' Frame 2 Frame Construction cont. 1. Install 5/4'' and 2'' x 4'' boards as shown in (Fig 7). 2-1/2'' screw...
  • Page 17 ssembly Instructions Fig. 8 2-1/2'' screws per joint Frame Construction cont. 2-1/2'' screws 1. Install Frame 1 as shown in (Fig. 8). per joint 2-1/2'' screw...
  • Page 18 ssembly Instructions Fig. 9 2'' lag screws Per Bracket Frame Construction (cont.) Fig. 9a 1. Install 4'' x 4'' beams as shown in (Fig. 9). 2. Install lag screws through brackets at each corner location as shown in (Fig. 9a). 2'' Lag screw...
  • Page 19 ssembly Instructions Fig. 10 19-1/2'' 2-1/2'' screws per joint 2-1/2'' screws per joint 2-1/2'' screw Install Deck Boards 1. Install (2) 5/4'' x 4'' x 47-1/2'' deck boards as shown in (Fig. 10). 2. Attach (1) 2'' x 4'' x 40-1/4'' to deck boards using 2-1/2'' screws as shown in (Fig. 10).
  • Page 20 ssembly Instructions Fig. 11 2-1/2'' screws per joint NOTE: There must be a 1/2'' Nominal Gap between all deck boards. 2-1/2'' screw Install Deck Boards 1. Install (8) additional 5/4'' x 4'' x 47-1/2'' and (2) 5/4'' x 4'' x 40'' deck boards to structure as shown (Fig. 11). 2.
  • Page 21 ssembly Instructions Fig. 12 Fig. 13 ATTENTION: Unit has been rotated 1/4 turn Clockwise for this view. 2'' Lag screw Install Accessory Brackets 2'' lag screws 1. Secure Shelf-Loc brackets onto Wrap-Loc as show in Per Bracket (Fig. 12), (Fig. 13).
  • Page 22 ssembly Instructions Fig. 14 Tip: Flex brackets to make installation of 4'' x 4'' easier Fig. 14a Approx. 1/4'' 2'' lag screws Fig. 15 Per Bracket Install Accessory 4x4 1. Work 4'' x 4'' into brackets as shown in (Fig. 14) and (Fig.
  • Page 23 ssembly Instructions Swing Beam Drill Locations Fig. 16 1. Use the 3/8'' drill bit to drill a 3/8’’ hole through the 4'' x 4'' x 120'' beam at each location shown in (Fig. 16) 117-7/8'' 114-1/8'' Note: Do not use Timber Glove on Swing Beam or Swing Beam A-Frame.
  • Page 24 ssembly Instructions Fig. 17 4-1/2'' CARRIAGE BOLTS FOR SWING HANGERS 4'' CARRIAGE BOLTS FOR A-FRAME WOOD LOC WASHER Swing Beam Hardware 1. Flip 4'' x 4'' Swing Beam over so that the opposite side of your drilled holes are facing upwards. 2.
  • Page 25 ssembly Instructions Fig. 17b WASHER LOC-NUT WASHER LOC-NUT D-RINGS Swing Beam Drill Locations 1. Flip 4'' x 4'' Swing Beam so Carriage Bolts point downward as shown in (Fig. 17b) Swing Hangers must be installed on the same face of the Swing Beam where holes were first measured. 2.
  • Page 26 ssembly Instructions Fig. 17c Loc Nut Washer Carriage Bolt 18" Fig. 17d 8" min. 8" min. A-FRAME ATTACHES HERE Fig.17e Fig. 17g Fig. 17f side view Drill 3/8" Holes 20" top view 1" 18" Outrigger Supports 1. Along top of Swing Beam mark placement for Outrigger 2'' x 4'' Supports as shown in (Fig.

  • Page 27: A-Frame Assembly

    ssembly Instructions Fig. 18 A-Frame Assembly (8) 2-1/2’’ Screws 1. layout 4'' x 4’’s and 2'' x 4'' as shown in (Fig. 18). 2. Align EZ Frame Bracket with face of 4'' x 4''s. 3. Secure EZ Frame Bracket with (8) 2-1/2'' screws to 4'' x 4''s making sure they are flush with each other.
  • Page 28 ssembly Instructions Fig. 20 Washer 2-1/2'' screws Loc-Nut 2-1/2'' screw A-Frame Assembly cont. 1. Align EZ-Frame Bracket with carriage bolts on Swing Beam in the location shown in (Fig. 20). 2. Attach A-Frame beam to Swing Beam using (2) washers and (2) Loc-Nuts and 2 screws as shown in (Fig. 20). 3.
  • Page 29 ssembly Instructions A-Frame Assembly cont. Fig. 21 1. Position Split-Brackets on 4'' x 4'' x 47-1/2'' (Fig 21). 2. With the help of others, lift A-Frame and Swing Beam Assembly and center onto unit as shown in (Fig. 21). 3. Secure as shown in (Fig 22). Fig.
  • Page 30 ssembly Instructions Fig. 23 NOTE: There must be a 2'' Nominal Gap between all barrier boards. Fig. 24 Use 2-1/2'' screws to 1-1/2'' deck screws secure to 5/4'' x 4'' to 4'' x 4'' per joint 2-1/2'' screws per joint ATTENTION: Unit has been rotated 1/4 turn Counter-...
  • Page 31 ssembly Instructions Fig. 25 NOTE: Secure 2'' x 4'' Boards Fig. 26 From Outside Barrier 1-1/2'' deck screws per joint 2-1/2'' screws per joint 3/4'' Gap 3/4'' Gap (2) 2'' x 4'' x 36'' 2-1/2'' screws 2-1/2'' screws per joint 1-1/2'' deck screws per joint NOTE: There must be a 2-1/4''...
  • Page 32 ssembly Instructions Fig. 28 1-1/2'' deck screws Fig. 27 per joint 2-1/2'' screws per joint Barrier Boards cont. 1-1/2'' screw 1. Install 5/4'' x 4'' board as shown in (Fig. 27). 2. Install 5/4'' x 4'' barrier boards spaced evenly as shown in (Fig.
  • Page 33 ssembly Instructions Fig. 30 Fig. 29 2-1/2'' screws per joint NOTE: There must be a 1/2'' Nominal Gap between all deck boards. 2-1/2'' screws per joint Picnic Deck Area cont. 2-1/2'' screw 1. Install 2'' x 4'' and 5/4'' x 4'' board as shown in (Fig. 29). 2.
  • Page 34 ssembly Instructions Fig. 31 Fig. 32 2-1/2'' Screws per joint 24-3/4'' 2-1/2'' Screws per joint 2-1/2'' Screws per joint 2-1/2'' Screws per joint Picnic Deck Area cont. 2-1/2'' screw 1. Install 5/4'' x 4'' boards as shown in (Fig. 31). 2.
  • Page 35 ssembly Instructions Fig. 33 Fig. 34 1'' x 5'' x 30-3/4'' Slant Cut 1-1/2'' deck screws per joint 1'' x 5'' x 21-3/4'' Slant Cut 1-1/2'' deck screws per joint NOTE: There must be a 2-3/4'' Nominal Gap between all barrier boards.
  • Page 36 ssembly Instructions 1-1/4'' deck screws 3/4'' Offset 3/4'' Offset From Edge. From Edge. Fig. 35 NOTE: Use Bracket Ribs as Guides Fig. 36 Note: No Gap Between Roof Slats. 1-1/2'' deck screws per side Roof Construction. 1-1/4'' screw 1. Align 2'' x 4'' A-Frame supports as shown in (Fig. 35). Secure in place using one (1) Metal Roof Brace.
  • Page 37 ssembly Instructions Fig. 37 Fig. 38 Make Each 2'' x 4'' 1-1/2'' deck screws A-Frame Support per joint Flush With Corresponding Upright. 2-1/2'' Screws per joint Fig. 39a 1-1/4'' deck screw Fig. 39 per joint, (8) per board. Note: Place screws so they go through the thickest area of the roof slat board.
  • Page 38 ssembly Instructions Fig. 40a Fig. 40 (12) 5/4'' x 4'' x 40 '' Note: Center 2'’ x 4'' x 20'' Boards 2'' x 4'' x 29-3/4'' Assemblies. 2-1/2'' screws per joint 2-1/2'' deck screws per side NOTE: There must be a 1-1/4'' Nominal Gap between all Rock Wall boards.
  • Page 39 ssembly Instructions Fig. 41 Fig. 41a 2-1/2'' screws per joint 2-1/2'' screw Under Deck View Climbing Rock Installation 1. Attach the Rock Wall to the unit as shown in (Fig. 41) and (Fig. 41a).

  • Page 40: Safety Handles

    ssembly Instructions Fig. 42 1/4'' washer 1 - 3/4'' Panhead screw washer 1 - 3/4'' Panhead screw 11" 1 - 3/4'' Panhead screw Deck Surface Safety Handles. 1. Mount Safety Handles in the Rock Wall and Discovery Mountain openings approximately 11'' above the deck surface (Fig.
  • Page 41 ssembly Instructions Fig. 43 2-1/2'' screws 2-1/2'' screws 14'' Install Decorative Arch Boards 2-1/2'' screw 1. Secure decorative 5/4'' Center Arch boards on both sides of unit as shown in (Fig 43).

  • Page 42: Slide Installation

    ssembly Instructions Slide Installation. 1. Position slide to determine proper location for stake. 2. Drive wood stake into ground leaving 2'' exposed. 3. Secure the slide bottom to the stake using (2) 1-1/4'' deck screws. (Fig. 44a). 4. Attach slide to unit as shown in (Fig. 44). Fig.

  • Page 43: Frame Assemblies

    ssembly Instructions Fig. 45 Fig. 45a 2-1/2'' screws 2-1/2'' screws per joint FLUSH 2-1/2'' screws per joint Frame Assemblies 1. Laminate 2'' x 4'' boards to create (4) uprights as 2-1/2'' screw shown in (Fig. 45). 2. Use the uprights created in the previous step to construct (2) Wall Frames as shown in (Fig.
  • Page 44 ssembly Instructions Fig. 46 NOTE: 1'' Gap Between Boards is Typical 3/4'' FRAME A Fig. 47 1-1/4'' screws per joint 3/4'' 1-1/2'' FRAME A 1-1/4'' screws per joint Frame A Construction 1. Assemble Barrier Boards as shown in (Fig. 46). 1-1/4'' screw 2.
  • Page 45 ssembly Instructions Fig. 48 FLUSH 2-1/2'' screws per joint FLUSH 43'' 2-1/2'' screws per joint FRAME B Frame A Preperation 2-1/2'' screw 1. Attach connecting boards as shown in (Fig. 48).
  • Page 46 ssembly Instructions Fig. 49 2-1/2'' screws per joint FLUSH FLUSH 43'' FRAME B 2-1/2'' screws per joint FRAME A Frame B Attachment 2-1/2'' screw 1. Attach Frame B to Frame A as shown in (Fig. 49).

  • Page 47: Inside View

    ssembly Instructions Fig. 50 NOTE: 1/8'' Gap Between Boards is Typical (2) 1'' x 4'' x 11'' Window Top (1) 1'' x 4'' x 40'' (1) 1'' x 4'' x 40'' (1) 1'' x 4'' x 40'' (1) 1'' x 4'' x 40'' Window Cut Window Cut (1) 1'' x 4'' x 14''...
  • Page 48 ssembly Instructions Fig. 51 3/4'' Flat Head screws Per Window Attach Window Frames 1. Attach (2) Window Frames as shown in (Fig. 51). 3/4'' Flat Head screw...
  • Page 49 ssembly Instructions Fig. 52 2'' screws Fig. 52a OFFSET FROM TOP 2'' screws per joint (4) 1'' x 4'' x 34'' 2-1/2'' screws per joint 1-1/4'' screws per joint INSIDE VIEW NOTE: No Gap Between Boards is Typical 1-1/4'' screw Rear Barrier Installation 2'' screw 1.
  • Page 50 ssembly Instructions Fig. 53 1-1/4'' screws Fig. 53a 2-1/2'' screws per joint 1-1/4'' screws per joint Playhouse Supports 1-1/4'' screw 1. Laminate (2) 1'' x 4'' x 40'' boards as shown in (Fig 53). 2. Attach (1) 1'' x 4'' x 47-1/2'' board and the laminated boards from the previous step as shown in (Fig.
  • Page 51 ssembly Instructions Fig. 53b Fig. 53c Fig. 53d 2-1/2'' screws Into 2'' x 4'' x 47-1/2'' 2-1/2'' screws Into Laminated Boards INSIDE VIEW INSIDE VIEW Attach Playhouse to Tower 1. Move Playhouse structure to align with Tower as shown in 2-1/2'' screw (Fig 53b).
  • Page 52 ssembly Instructions 1-1/4'' deck screws 3/4'' Offset 3/4'' Offset From Edge. From Edge. Fig. 54 NOTE: Use Bracket Ribs as Guides Fig. 54a Note: No Gap Between Roof Slats. 1-1/2'' deck screws per side 3-1/2'' Overhang Both Sides 1-1/2'' deck screws per side Assemble Wood Roof 1-1/4'' screw...
  • Page 53 ssembly Instructions Fig. 55 2-1/2'' screws per joint Fig. 55b Fig. 55a 1-1/4'' deck screw per joint, 3/4'' GAP (8) per board. Note: Place screws so they go through the 2-1/2'' screws thickest area of the per joint roof slat board. Install Wood Roof 1.
  • Page 54 ssembly Instructions Fig. 56 Fig. 56a Align boards so Picnic Table they are Flush Brackets with outer surface Mount on both sides. Brackets in the Center of the Uprights 23'' 2'' Lag Screws per joint Fig. 56b Fig. 56c (4) 1/4'' Barrel Nuts Per Side Install Last...
  • Page 55 ssembly Instructions Fig. 57 Fig. 57a 1-1/4'' Deck Screws Center of Uprights 2'' Lag Screws per joint Fig. 57b Fig. 57c 2-1/2'' Carriage Bolt Wood Loc Washer 5/16'' Washer 5/16'' Loc Nut 2'' Lag screw 1-1/4'' screw Picnic Bench 1. Install Counter Top Board as shown in (Fig. 57). 2.
  • Page 56 ssembly Instructions Fig. 58 Fig. 58b Slide Support Through Pocket on Awning Fig. 58a 2'' Lag Screw Per Side 38-1/2'' From Ground Mounting Holes (5) 3/4'' Pan Head Screws (5) Tarp Washers 2'' Lag screw 3/4'' Pan Head screw Tarp Washer Awning 1.
  • Page 57 ssembly Instructions Fig. 59 1-1/4'' screws per joint 1-1/4'' screw Install Shutters 1. Attach Window Shutters as shown in (Fig 59).
  • Page 58 ssembly Instructions Anchor-It Fig. 60a Fig. 60 Flat Washer metal strap 1-1/2" lag bolt Anchor-It Anchor-It Installation. I I n n s s t t r r u u c c t t i i o o n n s s f f o o r r A A n n c c h h o o r r i i n n g g S S w w i i n n g g • • N N • • S S l l i i d d e e A A c c t t i i v v i i t t y y C C e e n n t t e e r r s s 1.

  • Page 59: Seat Assembly

    ssembly Instructions Fig. 1 (2) 1-1/4'' screws UTRIGGER SEAT ASSEMBLY. Bolt Cover 1. Place a rod cap on a hard surface. Insert steel rod into cap and tap into cap with a hammer. 2. Insert the seat section into the handle section as shown in (Fig.
  • Page 60 ssembly Instructions Optional Disc Swing Optional Disc Swing Optional Disc Swing 1-1/4” screws Fig. 1A Note: If you choose to install the optional Disc Swing, place in the outermost hole in the cantilever area of your swing beam. Bolt Cover Loc Nut 1.
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  • Page 64 Questions???... Call our Customer Service Department at 1-800-888-1232 © PlayCore Inc. 2011 Printed In USA LA 6221...