Related Manuals for Hiwin LMSSA Series
Summary of Contents for Hiwin LMSSA Series
- Page 1 MM06UE01-2306_V3.2 Assembly instructions Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA www.hiwin.de...
- Page 2 Complete or partial reproduction is not permitted without our permission. These assembly instructions are protected by copyright. Any reproduction, publication in whole or in part, modification or abridgement requires the written approval of HIWIN GmbH. Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA...
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Page 3: Table Of Contents
Assembly instructions Contents Contents General information ............. About this user manual . - Page 4 Assembly instructions Contents Declaration of Incorporation ........... . Appendix .
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Page 5: General Information
The supervision of managers or product docents is definitely needed. If the login information does not match your order, please contact HIWIN or local distributors. HIWIN offers 1-year warranty for the product. The warranty does not cover damage caused by improper usage (refer to the precautions and instructions stated in this manual) or natural disaster. - Page 6 Information Information is to describe general information and recommendations. Example: Note: Please contact HIWIN for special requests. Carefully read through this manual before installation, transportation, maintenance and examination. Ensure the product is correctly used. Carefully read through electromagnetic (EM) information, safety information and related ...
- Page 7 Assembly instructions General information Mandatory signs Wear head protection! Wear safety footwear! Disconnect before Wear protective gloves! carrying out maintenance or repair. Wear safety footwear! Lifting point Basic safety notices Danger! Danger from strong magnetic fields! Strong magnetic fields around linear motor systems pose a health risk to persons with implants (e.g.
- Page 8 Assembly instructions General information Warning! Danger from heavy loads! Lifting heavy loads may damage your health. For system’s weight over 20 kg, use a hoist of an appropriate size when positioning heavy loads! Check applicable occupational health and safety regulations when handling suspended ...
- Page 9 Assembly instructions General information Warning! Danger from heavy loads! Lifting heavy loads may damage your health. Use a hoist of an appropriate size when positioning heavy loads which are over 20 kg! Check applicable occupational health and safety regulations when handling suspended ...
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Page 10: Requirements
Copyright This user manual is protected by copyright. Any reproduction, publication in whole or in part, modification or abridgement requires the written approval of HIWIN GmbH. Manufacturer information Address HIWIN GmbH Brücklesbünd 1... -
Page 11: Basic Safety Notices
In potentially explosive atmospheres Conversions and modifications Modifications of the linear motor systems are not permitted! Please contact HIWIN for special request. Residual risks Normal operation of the linear motor systems constitutes no residual risks. Warnings about risks that may arise during maintenance and repair work are provided in the relevant sections. -
Page 12: Personnel Requirements
Assembly instructions Basic safety notices Personnel requirements Only authorized persons may carry out work on the linear motor systems! They must be familiar with the safety equipment and regulations before starting work (See Table 2.1). Table 2.1: Activity Qualification Normal operation Trained personnel Cleaning Trained personnel... -
Page 13: Labels On Linear Motor System
Assembly instructions Basic safety notices Labels on linear motor system Fig. 2.1: Warning symbols and plate – here for a LMSSA linear motor system Table 2.3: Waning symbols Pictogramm Type and source of danger Protective measures Danger from movements! Keep out of the machine’s area of movements! Prevent unauthorized access to the danger area! Danger from strong magnetic... -
Page 14: Product Description
The system is driven by iron-core or ironless linear motors manufactured by HIWIN. Table 3.1 shows the family of a LMSSA Series Stage. Standard design of LMSSA also includes an integral top cover, seals, a high accuracy non-contact linear encoder. Limit switches and stopper, which protect the carriage from overtraveling. -
Page 15: Main Components Of The Linear Motor System
Assembly instructions Product description Main components of the linear motor system Fig. 3.1: Main components of the linear motor system – here for a LMSSA linear motor system Table 3.2: Main components of the linear motor system Pos. Components Pos. Components Top Cover Linear guideway Forcer (primary part) -
Page 16: Order Code
Assembly instructions Product description Order code Number Order code LMSSA LMSSA Linear motor axis Width [mm]: 08: 80 10: 100 13: 135 18: 185 20: 206 Motor type: Iron core Ironless Rated force level 050, 100, 200, 300, 500, 700 Number of forcers: Single forcer Dual forcers... -
Page 17: Linear Motor
3 m, the distance from the forcer plate is 2,5 m. Note: HIWIN continually improves its product offerings, and listed options may be replaced at any time. Please refer to the most recent edition of the product guide for the latest product information at www.hiwin.de. -
Page 18: Positioning Measurement System
Assembly instructions Product description Table 3.3: Linear motor type (for SSA-08/10/13) Symbol Unit 08S050 08S100 10S100 10S200 13S100 13S200 13S300 Continuous force Continuous current Peak force (1s) Peak current (1s) 12,6 12,7 12,7 19,0 Attraction force 1.444 Resistance Ω (line to line, 25°C) Resistance 11,6 11,6... -
Page 19: Limit Switches (Optional)
Table 3.2 and Table 3.3 show information of motor and encoder cable. Customers design cable chain by information on cable. Products can be customized to meet the cable chain. If a customer need cable chain by HIWIN design, please contact support@hiwin.de. Linear motor axis LMSSA... - Page 20 Assembly instructions Product description Table 3.2: Information of motor cable Weight Outer diameter Bend radius (moved) Bend radius (fixed) Order code Voltage (g/m) (mm) (mm) (mm) 08S050 Standard High voltage 08S100 Standard High voltage 10S100 Standard High voltage 10S200 Standard High voltage 13S100 Standard...
- Page 21 Assembly instructions Product description Table 3.3: Information of motor cable Weight Outer diameter Bend radius (moved) Bend radius (fixed) Encoder code (g/m) (mm) (mm) (mm) 4,25 4,25 4,25 Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA Seite 21 von 68...
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Page 22: Transport And Setup
Assembly instructions Transport and setup Transport and setup Delivery The linear motor systems are supplied fully assembled, function tested and ready for connection. To prevent damage arising during transport, the linear motor systems are provided with transportation safety devices and shipping devices. Transport to the installation site Danger! Danger from strong magnetic fields! Strong magnetic fields around linear motor systems pose a health risk to a person with... -
Page 23: Requirements At The Installation Site
Assembly instructions Transport and setup Steps to transport the linear motor system: Disconnect power supply. Disconnect stage cables. Remove the payload. To transport the linear axis, hoist it at the points designated A and B (Fig. 4.1). ... -
Page 24: Storage
Assembly instructions Transport and setup 4.3.2 Safety equipment to be provided by the operator Possible safety equipment/measures: Personal protective equipment in accordance with regional regulations Zero-contact protective equipment Mechanical protective equipment Storage Danger! Danger from strong magnetic fields! Strong magnetic fields around linear motor systems pose a health risk to a person with implants (e.g. -
Page 25: Assembly And Connection
Assembly instructions Assembly and connection Assembly and connection Mechanical installation 5.1.1 Mechanical mounting Fig. 5.1: LMSSA stage assembly Note: To maintain accuracy, the mounting surface should be flat. The stage base is precision machined and verified for flatness prior to stage assembly at ... - Page 26 Assembly instructions Assembly and connection Note: Secure the screws with retaining rings to prevent them from accidentally coming loose! After assembling the moved load, please design another transportation safety device to lock the forcer housing in place during transport. Do not press the stainless steel sheet directly with hands (See Fig.
- Page 27 Assembly instructions Assembly and connection Fig. 5.4: Assembling the linear motor system – here for LMSSA-08/10/13 clear room type linear motor stages (Fixing clamp need to be purchased additionally) Fig. 5.5: Assembling the linear motor system – here for LMSSA-18/20 standard type linear motor stages Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA...
- Page 28 Assembly instructions Assembly and connection Fig. 5.6: Assembling the linear motor system – here for LMSSA-18/20 Dust-proof type linear motor stages Table 5.2: Mounting torque Suitable for linear axis Mounting Screw Size Torque (Nm) SSA-08 SSA-10 bottom SSA-13 bottom 11,7 SSA-18 SSA-20 Fig.
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Page 29: Electrical Installation
Assembly instructions Assembly and connection 5.1.3 Assembling the moved load Steps to assemble the moved load: Clean the mounting surface on the linear motor system that is to receive the load. Clean the mounting surface of the load. Position the load over the corresponding mounting holes on the mounting surface (see ... - Page 30 Assembly instructions Assembly and connection Fig. 5.8: Electrical connection for D1 drive Fig. 5.9: Electrical connection for D2T-LM drive Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA Seite 30 von 68...
- Page 31 Assembly instructions Assembly and connection Fig. 5.10: Electrical connection for E1 drive 5.2.1 Power supply and controller selection The continuous current, peak current and bus voltage must be considered while selecting a power supply. In addition, the resonance effect which can be induced in motors by some drive systems must be taken into account.
- Page 32 Assembly instructions Assembly and connection Note: For the maximum motor operation voltage, please refer to “Linear Motor Technical Peak voltages and ��������/�������� gradients generated by the power supply must not exceed the Information”, which can be downloaded from the official website. ...
- Page 33 Assembly instructions Assembly and connection Fig. 5.13: Voltage oscillation schematic (300 V_DC controller) Table 5.4: 08S/10S/13S/18S/20S (B: High voltage) Series voltage limitation of power supply and neutral point Item 18S/20S Series 08S/10S/13S Series (B:High voltage) (B:High voltage) ���� ������������ Max. 750 Max.
- Page 34 Assembly instructions Assembly and connection 5.2.3 Connecting the linear positioning measurement system Caution! Danger of EMC interference in the encoder signal! Approved ESD precautions must be followed at all times during read head and interface electrical connections. Make sure that the encoder cable has been shielded correctly! ...
- Page 35 Assembly instructions Assembly and connection Table 5.6: Pin assignment Pin no. D-Sub 15-pin D-Sub 9-pin Magnetic Optical Hall Optical G, K SIN- – SIN- – – COS- COS- Ref+ – – Ref+ – – – – – SLO+ – – –...
- Page 36 Assembly instructions Assembly and connection Table 5.7: Linear encoder parameter D: Analog magnetic encoder Resolution 1 um Scale pitch 1 mm Signal analog,1 Vpp sin/cos E: Digital 1µm magnetic encoder Resolution 1 um Scale pitch 1 mm Signal digital, TTL 5V A: analog optical encoder Resolution 0,1 um...
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Page 37: Commissioning
Assembly instructions Commissioning Commissioning Switch on the linear motor system Danger! Danger from strong magnetic fields! Strong magnetic fields around linear motor systems pose a health risk to a person with implants (e.g. cardiac pacemakers) that are affected by magnetic fields. Anyone with implants that are affected by magnetic fields should maintain a safe distance ... -
Page 38: Programming
Assembly instructions Commissioning Steps to switch on the linear motor system: Switch off the controller. Pull out the motor cable. Connect positioning measurement system cable. Switch on the controller. Check the positioning measurement system (see separate assembly instructions for the ... -
Page 39: Maintenance And Cleaning
Assembly instructions Maintenance and cleaning Maintenance and cleaning Maintenance Danger! Danger from electrical voltage! Before and during maintenance and cleaning, dangerous currents may flow. Work may only be carried out by a qualified electrician and with the power supply disconnected! Before carrying out work on the linear motor system, disconnect the power supply and ... - Page 40 Assembly instructions Maintenance and cleaning Remove the cover or bellows before maintenance: As for the cover, loose the screws on the cover. Remove the cover carefully. Fig. 7.1: Exploded view of the cover – here for an LMSSA 08/10/13 linear motor system Fig.
- Page 41 Assembly instructions Maintenance and cleaning During maintenance: Secure the linear motor system against being switched on without authorization. Disconnect the power supply of the linear motor system. Secure the linear motor system against being switched back on without authorization. Fig.
- Page 42 Further information about lubrication and selection of approved lubricants can be found in the user manual for linear guideways at www.hiwin.tw. The clean room type (SSA-08/10/13) and Dust-proof type (SSA-08/10/13/18/20) are remove the end cover for lubrication.(See Fig. 7.4) Fig.
- Page 43 Assembly instructions Maintenance and cleaning Fig. 7.5: Grease nipples on linear guideways (LMSSA 13, 18, 20) Note: Relubricating interval. (See Fig. 7.4, Fig. 7.5) Relubricating grease quantity varies from different LMSSA size. (See Table 7.8) Relubrication with grease maintenance kit. ...
- Page 44 Assembly instructions Maintenance and cleaning Table 7.4: MOLYTOG PFM-5590 Color White Base Oil Synthetic oil Kinematic Viscosity @ 40°C, mm2/s Viscosity [cst] >300 Service Temperature (°C) -60~250 Evaporation losses @ 204°C, 22hr (%) SSA 13,18,20 grease maintenance kit: Fig. 7.7: SSA 13, 18, 20 grease maintenance kit Table 7.5: SSA 13, 18, 20, grease gun Model no.
- Page 45 C stands for the dynamic load rating. The relubrication intervals can possibly be shortened under the following conditions. In such cases, please consult HIWIN: v > 3 m/s, a > 30 m/s and contact with media, temperatures <...
- Page 46 LMC stator is not suitable on the following maintenance procedure. If the stator has been attracted with each other, please contact HIWIN staff to assist it If the stage is used under unideal environment, cleaning on stators should be performed ...
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Page 47: Disposal
Assembly instructions Disposal Disposal Waste disposal Caution! Danger caused by environmentally hazardous substances! The danger to the environment depends on the type of substance used. Clean contaminated parts thoroughly before disposal! Clarify the requirements for safe disposal with disposal companies and, where appropriate, ... -
Page 48: Troubleshooting
Adapt commutation parameters of the drive function properly amplifier Operating noise from the forcer Lubrication or consultation with HIWIN Relubrication required otherwise risk of bearing damage The axis generates cracking noises when it is EMC interference in the encoder signal... - Page 49 Assembly instructions Declaration of Incorporation 10 Declaration of Incorporation Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA Seite 49 von 68...
- Page 50 Assembly instructions Appendix 11 Appendix 11.1 Glossary Accuracy This, or actually the better terminology, the inaccuracy, corresponds to the deviation between target and actual position. The accuracy along an axis is defined as the remaining difference of target and actual position, after other linear deviations are excluded. Such systematic or linear deviations can be caused by cosine error, angle deviation, ball screw error, thermal expansion, etc.
- Page 51 Assembly instructions Appendix Horizontal straightness Horizontal straightness is defined as the positioning error in Y-axis as the stage moves along X-axis, which is measured by laser interferometer system. Motor constant (K Motor constant designates the ratio of generated force and dissipation power, and represents the efficiency of the motor.
- Page 52 Assembly instructions Appendix 11.2 Unit conversion To convert the unit in column B to the unit in column A, multiply by the corresponding figure in the table. Mass Table 11.1: 0,001 0,0022 0,03527 1000 2,205 35,273 453,59 0,45359 28,35 0,02835 0,0625 Linear velocity...
- Page 53 Assembly instructions Appendix Temperature Table 11.5: °C °F °C (°F - 32) x 5 / 9 °F (°C x 9 / 5) + 32 11.3 Tolerances and hypotheses 11.3.1 Tolerances Table 11.6: Tolerances Tolerances (mm) <6 30–120 120–300 300–600 600–1200 1200–2400 >2400 6–30...
- Page 54 Acceleration (mm/s^2) Velocity (mm/s) Payload (kg) Gravitation acceleration (mm/s^2) Peak force (N) Continuous force (N) Attraction force between stator and forcer (N) applicable for LMSSA series Inertia force (N) Force constant (N/Arms) Peak current (Arms) Effective current (Arms) Continuous current (Arms) Starting velocity (mm/s) STEP 1 Decide motion velocity profile and required parameters...
- Page 55 Assembly instructions Appendix 1/2-1/2 triangle profile If X and T are given, another common motion profile is the 1/2-1/2 triangle profile. The motion is divided into two parts, namely acceleration and deceleration. The second motion velocity profile is shown as follows. Fig.
- Page 56 STEP 3 Select motor by peak force and verify the current supply of motor From the HIWIN catalogue, you can check the specifications of motor and choose an applicable motor by peak force, and then you can verify the current supply if it is fitted the specification as follows.
- Page 57 Assembly instructions Appendix [( 70,3 + 0,49 ) + ( 70,3 − 0,49 ) ] × 0,1333 + 0,49 = � 0,4 + 0,35 = 41,92(N) In this case, we can choose motor of type LMSA11 which can provide up to 289(N) of peak force and continuous force 103(N), and the force constant is 48,6 N/A (rms).
- Page 58 Assembly instructions Appendix Determine the amount of energy dissipated by the motor Calculate the amount of energy dissipated by the motor due to current flow through the motor winding resistance using the following formula. � � motor winding (watts): Power dissipated in the motor motor (ohm): Line to Line resistance of the motor coil winding...
- Page 59 Assembly instructions Appendix Calculate resistance needed to dissipate the pulse power Using the maximum pulse power from the previous calculation, calculate the resistance value of R = V the regen resistor required to dissipate the maximum pulse power. regen pulse max R (ohms): Resistance The maximum pulse power (pulse max):...
- Page 60 Assembly instructions Appendix Table 11.8: Minimum number of fixing clamp for securing the stage Part number Specification ≧6 200300100262 SSA-08 SSA-10 SSA013 Encoder extension cable Table 11.9: Minimum number of fixing clamp for securing the stage Drive Encoder signal Hall sensor Part number (2 m) Part number (4 m)
- Page 61 Assembly instructions Appendix 11.6 Customer request form Company Name*: Industry*: Filled/Confirmed Equipment*: Application*: Date: Budget: *Please fill all the required field ◯ 1 – ◯ 6 ◯ 1 Stage Structure (multiple choices accepted) * Single Axis Cross Table Gantry Bridge Ball Screw SBH Series DLF Series...
- Page 62 For special requirement, please kindly fill option ◯ 10 to show with sketch with some explanation. (◯ 7 – ◯ 10 are optional fields, please fill them if required) ◯ 7 Advanced Accuracy Requirements: (If required but not defined, please fill “HIWIN Design”) Upper Axis Lower Axis...
- Page 63 Assembly instructions Appendix ◯ 10 Special Requirements Special Drive Requirement Specified Firmware Version: Ver. ________ Fieldbus Communication: ________ Position Trigger / Vision on Fly Special Application Special PM System Other Requirement Reference of existing case Drawing No.: ________ O/C: ________ Dual Axes Stage ...
- Page 64 Optional Parts Input Voltage: ________ V ◻ Other: ______ V Qty: ________ pc(s) ◻ HIWIN design Connector Type ◻ H Type (Input Current<15 A) ◻ I/O Terminal ◻ T Type (Input Current<15 A) ◻ NPN ◻ PNP ◻ Dry Contact Input Qty _____ ◻...
- Page 65 Assembly instructions Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA Seite 65 von 68...
- Page 66 Assembly instructions Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA Seite 66 von 68...
- Page 67 Assembly instructions Linear motor axis LMSSA LMSSA-02-1-EN-2306-MA Seite 67 von 68...
- Page 68 Robots Linear Motors Rotary Tables Drives & Servo Motors Germany France Switzerland Netherlands China HIWIN GmbH HIWIN GmbH HIWIN Schweiz GmbH HIWIN GmbH HIWIN Corp. Brücklesbünd 1 4, Impasse Joffre Eichwiesstrasse 20 info@hiwin.nl www.hiwin.cn D-77654 Offenburg F-67202 Wolfisheim CH-8645 Jona www.hiwin.nl...
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