KSB Hyamat SVP Eco Installation & Operating Manual
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KSB Hyamat SVP Eco Installation & Operating Manual

KSB Hyamat SVP Eco Installation & Operating Manual

Pressure booster system
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Pressure Booster System
Hyamat SVP Eco
Installation/Operating Manual

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Summary of Contents for KSB Hyamat SVP Eco

  • Page 1 Pressure Booster System Hyamat SVP Eco Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 29/05/2019...

  • Page 3: Table Of Contents

    Connecting the remote ON/OFF input.................... 24 5.5.4 Connecting the dry running protection device................ 24 Commissioning/Start-up/Shutdown.................... 25 Commissioning/Start-up .......................... 25 6.1.1 Prerequisites for commissioning/start-up .................. 25 6.1.2 Priming and venting the pressure booster system................ 25 6.1.3 Setting the dry running protection device.................. 26 Hyamat SVP Eco 3 of 68...
  • Page 4 10.1.1 Hyamat SVP Eco with Movitec 2, 4, 6, 10, 15 ................... 57 10.1.2 Hyamat SVP Eco with Movitec 25, 40, 60, 90 ................... 59 10.2 Flow diagram .............................. 61 EU Declaration of Conformity ...................... 62 Certificate of Decontamination...................... 63 Commissioning Report.........................  64 Index .............................. 65 Hyamat SVP Eco 4 of 68...

  • Page 5: Glossary

    Manual mode Direct operation on the power supply network, independently of the control unit. PumpDrive KSB frequency inverter mounted on the pump set. Switchgear and controlgear assembly Control cabinet with one or several control units / switchgears and electrical equipment. Hyamat SVP Eco...

  • Page 6: General

    The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Software changes The software has been specially created for this product and thoroughly tested.

  • Page 7: Key To Safety Symbols/Markings

    In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. Hyamat SVP Eco 7 of 68...

  • Page 8: Safety

    ▪ Deficits in knowledge must be rectified by means of training and instruction provided by sufficiently trained specialist personnel. If required, the operator can commission the manufacturer/supplier to train the personnel. ▪ Training on the pressure booster system must always be supervised by specialist technical personnel. Hyamat SVP Eco 8 of 68...

  • Page 9: Consequences And Risks Caused By Non-Compliance With This Manual

    ▪ Make sure the pressure booster system cannot be accessed by unauthorised persons (e.g. children). ▪ Prior to opening the device, pull the mains plug and wait for at least 10 minutes. Hyamat SVP Eco 9 of 68...

  • Page 10: Unauthorised Modes Of Operation

    Always observe the limits stated in the product literature. The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equipment is used in accordance with its intended use. (ð Section 2.2, Page 8) Hyamat SVP Eco 10 of 68...

  • Page 11: Transport/Temporary Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.

  • Page 12: Storage/Preservation

    4. Always complete and enclose a certificate of decontamination when returning the pressure booster system. (ð Section 12, Page 63) Always indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination Hyamat SVP Eco 12 of 68...

  • Page 13: Disposal

    Contact your local waste disposal partner for returns. If the used electrical or electronic equipment contains personal data, the operator is responsible for deleting it before the equipment is returned. Hyamat SVP Eco 13 of 68...

  • Page 14: Description

    4.2 Product information as per Regulation No. 1907/2006 (REACH) For information as per chemicals Regulation (EC) No 1907/2006 (REACH), see http:// www.ksb.com/reach. 4.3 Designation Example: Hyamat SVP Eco 4 / 0408 / 1,2 - 3,5 Table 5: Designation key Code Description Hyamat Pressure booster system All pump sets are variable speed versions.

  • Page 15: Design Details

    ▪ Level-adjustable feet and rubber pads (supplied but not fitted) Installation ▪ Stationary dry installation Drive ▪ High-efficiency, magnet-less KSB SuPremE motor ▪ Efficiency class IE4/IE5 to IEC TS 60034-30-2:2016 Automation ▪ Frequency inverter ▪ Control and monitoring system for the pumps integrated in the frequency inverter ▪...

  • Page 16: Configuration And Function

    0, the pressure booster system slowly runs down to the stop point. A fault message can be transmitted via volt-free contacts, e.g. to a control station. The operating status is displayed via LEDs. Hyamat SVP Eco 16 of 68...

  • Page 17: Noise Characteristics

    ▪ Lockable master switch (repair switch) ▪ Terminal strip/terminals with identification for all connections ▪ Circuit diagram and list of electric components ▪ Terminal connection for digital dry running protection ▪ Remote ON/OFF input Hyamat SVP Eco 17 of 68...

  • Page 18: Dimensions And Weights

    4 Description 4.9 Dimensions and weights For dimensions and weights refer to the outline drawing. Hyamat SVP Eco 18 of 68...

  • Page 19: Installation At Site

    ▪ The place of installation is well-ventilated. ▪ A suitably dimensioned drain connection (e.g. leading to a sewer) is available. ▪ If expansion joints are used, take note of its creep resistance. Expansion joints must be easily replaceable. Hyamat SVP Eco 19 of 68...

  • Page 20: Installing The Pressure Booster System

    1. Mechanically and electrically connect the accumulator in accordance with the original operating manual supplied. 5.4 Connecting the piping CAUTION Air pockets in suction line Pressure booster system cannot prime! ▷ Lay the pipe with a continuously rising slope. Hyamat SVP Eco 20 of 68...
  • Page 21 1952:116 Fig. 4: Correct piping connection 1 Suction lift operation 1. Install the piping without transmitting any stresses and strains. 2. Connect the piping to the distribution lines on the inlet side and discharge side. Hyamat SVP Eco 21 of 68...

  • Page 22: Fitting An Expansion Joint (Optional)

    Example p  = 4 bar Minimum pressure gradient = 5 m ≙ 0.5 bar Downstream pressure: 4 bar - 0.5 bar = 3.5 bar. ü A minimum pressure gradient of 5 m is available. 1. Install the pressure reducer in the pipe on the inlet side. Hyamat SVP Eco 22 of 68...

  • Page 23: Electrical Connection

    Terminal assignment For the terminal assignment refer to the wiring diagram. 5.5.1 Sizing the power cable Determine the cross-section of the power cable based on the total rated power required. Hyamat SVP Eco 23 of 68...

  • Page 24: Connecting The Pressure Booster System

    ü The original operating manual of the dry running protection device is on hand. 1. Fit the dry running protection device in accordance with the supplied original operating manual. Connect it in the control unit in accordance with the supplied original operating manual. Hyamat SVP Eco 24 of 68...

  • Page 25: Commissioning/Start-Up/Shutdown

    Minor leakage of the mechanical seals during commissioning is normal and will cease after a short period of operation. Have commissioning carried out by specialist KSB staff. ü The original operating manual of the pump set is on hand. ü The pipe unions between the pump set and the piping have been re-tightened.

  • Page 26: Setting The Dry Running Protection Device

    ü The original operating manual of the pressure switch is on hand. Pressure switch 1. Undertake settings in accordance with the operating manual of the pressure switch. Table 7: Recommended settings for pressure switches Stop pressure Start-up pressure 0.5 bar below p 0.2 bar below p Hyamat SVP Eco 26 of 68...

  • Page 27: Start-Up

    Enter any deviations from the name plate or order documentation in the commissioning report. Complete the commissioning report together with the operator/user and instruct the operator/ user as to the function of the unit. Hyamat SVP Eco 27 of 68...

  • Page 28: Operating Limits

    See name plate. (ð Section 4.4, Page 14) 6.2.4 Fluid handled 6.2.4.1 Permissible fluids to be handled ▪ Clean fluids not chemically or mechanically aggressive to the pump materials ▪ Drinking water ▪ Service water ▪ Cooling water Hyamat SVP Eco 28 of 68...

  • Page 29: Minimum Flow Rate

    1. Loosen vent plug 1 at the accumulator. ð The pressure booster system is being vented and drained. 2. Re-tighten vent plug 1 on the accumulator. Applies to the handling of water (Germany only) Hyamat SVP Eco 29 of 68...

  • Page 30: Operation

    Optical interface LED traffic light function The traffic light function provides information about the system's operating status. Display Displays information on frequency inverter operation Operating keys Toggling operating modes Navigation keys Navigation and parameter setting Hyamat SVP Eco 30 of 68...
  • Page 31 ▪ The letter P is used as the first character to identify a parameter number. AUTO ▪ The following characters show the parameter number. ▪ The wrench icon shows that you have logged in as a customer. Parameter number example: Setpoint (Closed-loop Control) Hyamat SVP Eco 31 of 68...
  • Page 32 AUTO operating key: AUTO ▪ Switches to automatic operating mode. Manual mode via control panel NOTE After a power failure, the frequency inverter reverts to the OFF operating mode. Manual mode must be restarted. Hyamat SVP Eco 32 of 68...
  • Page 33 ▪ Press the OK or ESC key to go from digit to digit. Press the ESC key to go back. Changes are rejected. Pressing the OK key for the right-hand digit takes you back to the main screen. Hyamat SVP Eco 33 of 68...
  • Page 34 Fig. 9: Selecting and displaying operating values on the main screen Parameter number for speed (1-2-1-1) Current speed [rpm] Parameter number for motor input power (1-2-1-2) Current power input of motor in kW Parameter number for motor current (1-2-1-5) Current motor current in A Hyamat SVP Eco 34 of 68...
  • Page 35 NOTE The standard control panel is designed to be used for simple settings only (e.g. setting the setpoint). We recommend using the KSB ServiceTool for more extensive configuration tasks. Opening the Settings menu: Press and hold the ESC key and press OK.
  • Page 36 0000 1-1-1 Customer Login Log in as customer Customer service parameters can only be accessed using the KSB ServiceTool and the appropriate dongle. NOTE If no keys are pressed for five minutes, the system will automatically return to the Standard access level.
  • Page 37 The MAN, OFF, AUTO and FUNC keys are locked without a valid login (customer). Locking operating keys The operating keys of the control panel can be locked via the 3-1-2-2 parameter to prevent unauthorised operation or unauthorised acknowledgement of alerts. Hyamat SVP Eco 37 of 68...
  • Page 38 LED traffic light function The LED traffic light function provides information about the current operating status of the frequency inverter. Table 21: LED description Description One or more than one alert is active Amber One or more than one warning is active Green Steady light: Trouble-free operation Hyamat SVP Eco 38 of 68...

  • Page 39: Operating A Pressure Booster System With Pumpdrive 2

    Display of the master and login level Display of up to four (4) operating values: One operating value is displayed in large format. Three (3) operating values are displayed in small format. The operating values scroll through cyclically. Hyamat SVP Eco 39 of 68...
  • Page 40 ▪ Switches to automatic operating mode. FUNC operating key: FUNC ▪ Parameterisable function key Manual mode via control panel NOTE After a power failure, the frequency inverter reverts to the OFF operating mode. Manual mode must be restarted. Hyamat SVP Eco 40 of 68...
  • Page 41 Fig. 14: Menu display Name of current menu/parameter Parameter number of parameter selected in selection list Display of the current operating mode Display of the master and login level Parameter/submenu selection list Display of operating status Hyamat SVP Eco 41 of 68...
  • Page 42 0000 1-1-1 Log in as customer 1-1-2 Service Login 0000...9999 Log in for access to special parameters for KSB Service 1-1-4 Logout Log out of all access levels NOTE If no keys are pressed for ten minutes, the system will automatically return to the standard access level.
  • Page 43 OK key to select an entry from the list. Acknowledging and resetting messages NOTE Depending on the combination of settings, the frequency inverter could conceivably restart automatically after acknowledgement/reset or when the cause of the malfunction or fault has been eliminated. Hyamat SVP Eco 43 of 68...
  • Page 44 General settings can be made or the settings for the process optimised in the Settings section. 7.2.1.2.3.1 Setting the display language The display ships from the factory with support for 4 languages (language package). A language package can be changed using the KSB ServiceTool: Table 31: Parameters for display language Parameter Description Possible settings...
  • Page 45 2. Using the arrow keys, select the operating value to be displayed from the list. 3. Press OK key. 4. Select additional, required operating values from the list and confirm by pressing the OK key. Hyamat SVP Eco 45 of 68...
  • Page 46 ▪ Configuring and parameterising the frequency inverter with the service software ▪ Software update ▪ Saving and documenting set parameters LED traffic light function The LED traffic light function provides information about the current operating status of the frequency inverter. Hyamat SVP Eco 46 of 68...

  • Page 47: Adjusting The Settings

    The PI controller of the frequency inverter is optimised when leaving the factory, therefore no changes are required. Should a process-related adjustment of the PI controller be necessary, check/change the factory settings in accordance with the PumpDrive operating manual. Hyamat SVP Eco 47 of 68...

  • Page 48: Operating Modes

    1. Slowly close the discharge-side shut-off valve until only a single pump set is left running and delivering a small amount of water. 2. Set the energy-saving mode via the frequency inverter in accordance with the supplied operating manual. Hyamat SVP Eco 48 of 68...

  • Page 49: Servicing/Maintenance

    ▪ For any work on the pump (set) observe the operating manual of the pump (set). ▪ In the event of damage you can always contact KSB- KSB Service . ▪ A regular maintenance schedule will help avoid expensive repairs and contribute to trouble-free, reliable operation with a minimum of maintenance expenditure and work.

  • Page 50: Servicing/Inspection

    Verify the pre-charge pressure. Check the accumulator for integrity. (ð Section 8.3, Page 51) Check the automatic switching functionality. Check the cut-in levels and cut-out levels. Check the inflow, inlet pressure, dry running protection, flow monitoring and pressure reducer. Hyamat SVP Eco 50 of 68...

  • Page 51: Setting The Pre-Charge Pressure

    5. Fit the protective cap of the membrane-type accumulator valve. Filling the membrane-type accumulator 1. Remove and store the protective cap of the membrane-type accumulator valve. 2. Add nitrogen through the valve. 3. Fit the protective cap of the membrane-type accumulator valve. Hyamat SVP Eco 51 of 68...

  • Page 52: Resetting Dry Running Protection

    ü The original operating manual of the frequency inverter is on hand. 1. Set the pump set to manual mode for approx. 10 seconds via the frequency inverter’s control unit. See the original operating manual of the frequency inverter. Hyamat SVP Eco 52 of 68...

  • Page 53: Trouble-Shooting

    Non-compliance will lead to forfeiture of any and all rights to claims for damages. If problems occur that are not described in the following table, consultation with the KSB service is required. A Pressure booster system cuts out. B Pressure fluctuations on the discharge side.
  • Page 54 ✘ ✘ - Inlet pressure lower than specified Connect inlet tank, contact the in the purchase order manufacturer. - Water extraction higher than Contact the manufacturer. ✘ ✘ ✘ ✘ specified in the purchase order Hyamat SVP Eco 54 of 68...

  • Page 55: Trouble-Shooting: Frequency Inverter

    If problems occur that are not described in the following table, consultation with the KSB service is required. A Mains fuse rating too small for the nominal mains current. B Motor does not start.
  • Page 56 Check the hydraulic system and rectify the fault on the frequency inverter. ✘ Sensor signal error (e.g. Check sensor and sensor cable. ✘ ✘ broken wire) ✘ ✘ ✘ Phase failure (drive) Check motor connection and stator winding. Hyamat SVP Eco 56 of 68...

  • Page 57: Related Documents

    Fig. 18: General assembly drawing of Hyamat SVP Eco with Movitec 2, 4, 6, 10, 15 1 Option: pressure transmitter 2 Option: pressure switch 3 Standard version: pressure transmitter 4 Pump connection, suction side 5 Pump connection, discharge side Hyamat SVP Eco 57 of 68...
  • Page 58 Transmitter 0 - 10 bar 01 133 638 79-2.02 Transmitter 0 - 1 bar 01 533 184 838.03 Pressure switch 0 - 11 bar 01 034 231 Set of screw plugs On request 99-23 Installation set per pump 18 040 627 Hyamat SVP Eco 58 of 68...

  • Page 59: Hyamat Svp Eco With Movitec 25, 40, 60, 90

    Fig. 19: General assembly drawing of Hyamat SVP Eco with Movitec 25, 40, 60, 90 1 Option: pressure transmitter 2 Option: pressure switch 3 Standard version: pressure transmitter 4 Pump connection, suction side 5 Pump connection, discharge side Hyamat SVP Eco 59 of 68...
  • Page 60 Transmitter 0 - 10 bar 01 133 638 79-2.02 Transmitter 0 - 1 bar 01 533 184 838.02 Pressure switch 0 - 11 bar 01 034 231 Set of screw plugs On request 99-23 Installation set per pump 18 040 654 Hyamat SVP Eco 60 of 68...

  • Page 61: Flow Diagram

    10 Related Documents 10.2 Flow diagram 24 17 Fig. 20: Flow diagram for direct connection (grey box: KSB's scope of supply) Hyamat Fig. 21: Flow diagram for indirect connection Number Description Mains water supply Shut-off element Ball valve Water meter Check valve...

  • Page 62: Eu Declaration Of Conformity

    67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Hyamat K, Hyamat V, Hyamat SVP, Hyamat SVP Eco KSB order number: ....................▪ is in conformity with the provisions of the following Directives as amended from time to time: –...

  • Page 63: Certificate Of Decontamination

    We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Hyamat SVP Eco 63 of 68...

  • Page 64: Commissioning Report

    13 Commissioning Report 13 Commissioning Report The pressure booster system specified below has been commissioned today by the undersigned, authorised KSB Service who created this report. Pressure booster system details Type series ............................Size ............................Serial number ............................Order No.

  • Page 65: Index

    Traffic light 38, 46 Graphical control panel 39 Warnings 7 Graphical display 39 Graphical control panel 38, 47 Warranty claims 6 Help key 40 Installation 15 Installation at site 19 Intended use 8 Key to safety symbols/markings 7 LED display 38, 46 Main screen 31 Maintenance work 50 Name plate 14 Hyamat SVP Eco 65 of 68...
  • Page 68 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...

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