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Summary of Contents for KSB Hya-Solo D
- Page 1 Pressure Booster System Hya-Solo D From Series 2021w39 Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 04/01/2022...
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Page 3: Table Of Contents
Connecting the dry running protection device................ 23 Commissioning/Start-up/Shutdown.................... 24 Commissioning/Start-up .......................... 24 6.1.1 Prerequisites for commissioning/start-up .................. 24 6.1.2 Priming and venting the pressure booster system................ 24 6.1.3 Setting the dry running protection device.................. 25 6.1.4 Start-up............................... 26 6.1.5 Checklist for commissioning/start-up.................... 26 Hya-Solo D 3 of 44... - Page 4 10.1.1 Hya-Solo D with Movitec 2, 4, 6, 10, 15 .................... 36 10.1.2 Hya-Solo D with Movitec 25, 40, 60, 90 .................... 37 EU Declaration of Conformity ...................... 38 Certificate of Decontamination...................... 39 Commissioning Report......................... 40 Index .............................. 41 Hya-Solo D 4 of 44...
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Page 5: Glossary
Efficiency (IE = International Efficiency) Manual mode Direct operation on the power supply network, independently of the control unit. Switchgear and controlgear assembly Control cabinet with one or several control units / switchgears and electrical equipment. Hya-Solo D 5 of 44... -
Page 6: General
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance. -
Page 7: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. Hya-Solo D 7 of 44... -
Page 8: Safety
▪ Deficits in knowledge must be rectified by means of training and instruction provided by sufficiently trained specialist personnel. If required, the operator can commission the manufacturer/supplier to train the personnel. ▪ Training on the pressure booster system must always be supervised by specialist technical personnel. Hya-Solo D 8 of 44... -
Page 9: Consequences And Risks Caused By Non-Compliance With This Manual
▪ Make sure the pressure booster system cannot be accessed by unauthorised persons (e.g. children). ▪ Prior to opening the device, pull the mains plug and wait for at least 10 minutes. Hya-Solo D 9 of 44... -
Page 10: Unauthorised Modes Of Operation
Always observe the limits stated in the product literature. The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equipment is used in accordance with its intended use. (ð Section 2.2, Page 8) Hya-Solo D 10 of 44... -
Page 11: Transport/Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 12: Storage/Preservation
4. Always complete and enclose a certificate of decontamination when returning the pressure booster system. (ð Section 12, Page 39) Always indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination Hya-Solo D 12 of 44... -
Page 13: Disposal
Contact your local waste disposal partner for returns. If the used electrical or electronic equipment contains personal data, the operator is responsible for deleting it before the equipment is returned. Hya-Solo D 13 of 44... -
Page 14: Description
4.2 Product information as per Regulation No. 1907/2006 (REACH) For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see https:// www.ksb.com/ksb-en/About-KSB/Corporate-responsibility/reach/ 4.3 Designation Example: Hya-Solo D 1 / 0405 / 2 B Table 5: Designation key Code Description Hya-Solo Type series... -
Page 15: Design Details
▪ Motor protection switch ▪ Manual-0-automatic selector switch ▪ Timer for 24-hour functional check run ▪ Terminal strip with markings for all connections ▪ Volt-free contacts for operation, fault, lack of water ▪ Lockable master switch (repair switch) Hya-Solo D 15 of 44... -
Page 16: Configuration And Function
(up to 3 minutes). The integrated dry running protection is enabled in manual mode and automatic mode. In the event of dry running the pressure booster system stops after approx. 10 seconds (factory setting). Hya-Solo D 16 of 44... -
Page 17: Noise Characteristics
– Volt-free contacts for operation, fault, lack of water – Colour LED indicating lack of water (red) – Colour LED indicating a fault (amber) 4.9 Dimensions and weights For dimensions and weights refer to the outline drawing. Hya-Solo D 17 of 44... -
Page 18: Installation At Site
▪ The place of installation is well-ventilated. ▪ A suitably dimensioned drain connection (e.g. leading to a sewer) is available. ▪ If expansion joints are used, take note of their creep resistance. Expansion joints must be easily replaceable. Hya-Solo D 18 of 44... -
Page 19: Installing The Pressure Booster System
2. Drill the holes (max. diameter: 12 mm). 3. Insert plug fixings of appropriate size. 4. Place the pressure booster system in its correct installation position. 5. Use suitable bolts to firmly anchor the pressure booster system. Hya-Solo D 19 of 44... -
Page 20: Mounting The Accumulator
1. Mechanically support the suction head line on site to provide for absorption of mechanical forces. 2. Install the piping without transmitting any stresses and strains. 3. Connect the piping to the distribution lines on the inlet side and discharge side. Hya-Solo D 20 of 44... -
Page 21: Fitting An Expansion Joint (Optional)
Example p = 4 bar Minimum pressure gradient = 5 m ≙ 0.5 bar Downstream pressure: 4 bar - 0.5 bar = 3.5 bar. ü A minimum pressure gradient of 5 m is available. 1. Install the pressure reducer in the pipe on the inlet side. Hya-Solo D 21 of 44... -
Page 22: Electrical Connection
When ordering spare parts for electrical components, always indicate the number of the wiring diagram. Terminal assignment For the terminal assignment refer to the wiring diagram. Hya-Solo D 22 of 44... -
Page 23: Sizing The Power Cable
ü The original operating manual of the dry running protection device is on hand. 1. Fit the dry running protection device in accordance with the supplied original operating manual. Connect it in the control unit in accordance with the supplied original operating manual. Hya-Solo D 23 of 44... -
Page 24: Commissioning/Start-Up/Shutdown
Minor leakage of the mechanical seals during commissioning is normal and will cease after a short period of operation. Have commissioning carried out by specialist KSB staff. ü The original operating manual of the pump set is on hand. ü The pipe unions between the pump set and the piping have been re-tightened. -
Page 25: Setting The Dry Running Protection Device
ü The original operating manual of the pressure switch is on hand. Pressure switch 1. Undertake settings in accordance with the operating manual of the pressure switch. Table 6: Recommended settings for pressure switches Stop pressure Start-up pressure 0.5 bar below p 0.2 bar below p Hya-Solo D 25 of 44... -
Page 26: Start-Up
Check the pre-charge pressure. Enter any deviations from the name plate or order documentation in the commissioning report. Complete the commissioning report together with the operator/user and instruct the operator/ user as to the function of the unit. Hya-Solo D 26 of 44... -
Page 27: Operating Limits
CAUTION Permissible operating pressure exceeded Damage to connections and seals! ▷ Never exceed the operating pressure specified in the data sheet. The maximum operating pressure equals 16, 25 or 40 bar, depending on the design variant. Hya-Solo D 27 of 44... -
Page 28: Fluid Handled
Table 11: Minimum flow rate per pump in manual mode Size Minimum flow rate per pump [l/h] Movitec 2B Movitec 4B Movitec 6B Movitec 10B 1100 Movitec 15C 1900 Movitec 25B 2800 Movitec 40B 4600 Movitec 60B 6100 Movitec 90B 8500 Movitec 125B 12500 Hya-Solo D 28 of 44... -
Page 29: Shutdown
ü The pressure booster system has been switched off. 1. Open vent plug 1 at the accumulator. ð The pressure booster system is being vented and drained. 2. Close vent plug 1 at the accumulator. Hya-Solo D 29 of 44... -
Page 30: Operation
7.3.1 Dry running protection A digital input is provided for connecting dry running protection equipment. When the input is open, the control unit detects dry running and stops the pressure booster system after approx. 10 seconds (factory setting). Hya-Solo D 30 of 44... -
Page 31: Servicing/Maintenance
▪ For any work on the pump (set) observe the operating manual of the pump (set). ▪ In the event of damage you can always contact KSB Service. ▪ A regular maintenance schedule will help avoid expensive repairs and contribute to trouble-free, reliable operation with a minimum of maintenance expenditure and work. -
Page 32: Servicing/Inspection
Verify the pre-charge pressure. Check the accumulator for integrity. (ð Section 8.4, Page 33) Check the automatic switching functionality. Check the cut-in levels and cut-out levels. Check the inflow, inlet pressure, dry running protection, flow monitoring and pressure reducer. Hya-Solo D 32 of 44... -
Page 33: Setting The Pre-Charge Pressure
5. Fit the protective cap of the membrane-type accumulator valve. Filling the membrane-type accumulator 1. Remove and store the protective cap of the membrane-type accumulator valve. 2. Add nitrogen through the valve. 3. Fit the protective cap of the membrane-type accumulator valve. Hya-Solo D 33 of 44... -
Page 34: Trouble-Shooting
NOTE Please contact KSB Service before carrying out any work on the pump's internal parts during the warranty period. Non-compliance will lead to forfeiture of warranty cover and of any and all rights to claims for damages. - Page 35 Check motor current. fuses possibly too small or too fast ✘ - Phase failure Check phases. Replace fuse if necessary. ✘ - Inlet tank empty / Float switch Check. Remedy defect as applicable. defective or not connected Hya-Solo D 35 of 44...
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Page 36: Related Documents
10.1.1 Hya-Solo D with Movitec 2, 4, 6, 10, 15 82-1 743.2 743.1 743.1 Fig. 7: General assembly drawing of Hya-Solo D with Movitec 2, 4, 6, 10 82-1 743.2 743.1 743.1 Fig. 8: General assembly drawing of Hya-Solo D with Movitec 15 Table 15: Spare parts for Hya-Solo D with Movitec 2, 4, 6, 10, 15... -
Page 37: Hya-Solo D With Movitec 25, 40, 60, 90
For electric parts refer to the circuit diagram in the Annex. Non-documented parts on request (please indicate serial No. or order No.) NOTE Pump spare parts correspond to Movitec in standard design (with round flange). Hya-Solo D 37 of 44... -
Page 38: Eu Declaration Of Conformity
11 EU Declaration of Conformity 11 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Hya-Solo D KSB order number: ....................▪ is in conformity with the provisions of the following directives / regulations as amended from time to time: –... -
Page 39: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required field Hya-Solo D 39 of 44... -
Page 40: Commissioning Report
13 Commissioning Report 13 Commissioning Report The pressure booster system specified below has been commissioned today by the undersigned, authorised KSB Service who created this report. Pressure booster system details Type series ............................Size ............................Serial number ............................Order No. -
Page 41: Index
Frequency of starts 27 Installation 15 Installation at site 18 Intended use 8 Key to safety symbols/markings 7 LED display 30 List of spare parts 36, 37 Maintenance work 32 Name plate 14 Operating limits 8 Operating modes Functional check run 30 Manual mode 30 Other applicable documents 6 Hya-Solo D 41 of 44... - Page 44 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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