KSB Hyamat K Series Original Operating Manual
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KSB Hyamat K Series Original Operating Manual

KSB Hyamat K Series Original Operating Manual

Ully electronic pressure boosting systems with 2 - 6 vertical high-pressure pumps
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Original operating manual
1952.86/3-10
These
operating
fundamental
complied with during installation, operation and
maintenance. For this reason, they must be read
and understood by the installing personnel and
the responsible technical staff / operators before
the machine / unit is installed and commissioned.
They must always be kept available at the place
of installation for future reference.
Works No.:
Type series: Hyamat K
instructions
information
which
must
Fully electronic pressure boosting systems
with 2 - 6 vertical high-pressure pumps
contain
be
Hyamat K
from series S-R

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  • Page 1 Hyamat K Original operating manual 1952.86/3-10 Fully electronic pressure boosting systems with 2 - 6 vertical high-pressure pumps from series S-R These operating instructions contain fundamental information which must complied with during installation, operation and maintenance. For this reason, they must be read and understood by the installing personnel and the responsible technical staff / operators before the machine / unit is installed and commissioned.
  • Page 2 Hyamat K...
  • Page 3 Hyamat K Contents Page Page General Temperature requirements Humidity requirements Safety Installation altitude Marking of instructions in the manual Pollution exposure Personnel qualification and training Checking the voltage Non-compliance with safety instructions Logic / circuit diagrams Safety awareness 6.10 Motor protection switch Safety instructions for the operator/user 6.11 Potential equalization...

  • Page 4: Personnel Qualification And Training

    If you need additional information or instructions or if the device In particular, non-compliance can, for example, result in: is damaged, contact your nearest KSB customer service -- failure of important machine/system functions, centre.

  • Page 5: Unauthorized Modes Of Operation

    The unit is driven by surface-cooled three-phase squirrel-cage If upon unpackaging the unit you should discover that the motors, 50 Hz, air-cooled, 2-pole, KSB standardized motor with package has been damaged by dropping or some other form of main dimensions to IEC. Other motor makes after consultation...

  • Page 6: Manual Mode

    Hyamat K Dry running protection (supplementary Manual mode equipment) Each pump can be started up in manual mode for 10 seconds via the control unit (parameter 1--2--1). If fitted with A pressure transmitter or manometric switch with pressure manual-0-automatic switches (supplementary equipment), the gauge may be fitted in the suction-side distributor pipe.

  • Page 7: Flow Diagram

    Hyamat K Flow diagram Movitec 2 / 4 /10 / 18 Hyamat-Scope of supply Movitec 32 / 45 / 65 Hyamat-Scope of supply Fig. 4 Flow diagram for direct connection Power supply cable Shut-off element Ball valve Water meter Check valve Distribution line, inlet pressure side Pressure reducer, inlet pressure side Inlet line...

  • Page 8: Installation

    Hyamat K Installation at site Installation Readiness for operation Prior to installing the system, remove the packaging. Connect the system’s inlet and discharge pressure lines with The owner or the owner’s representative must report the the corresponding distribution lines (DIN 1988). package system’s readiness for operation to the responsible In order to avoid transmission of piping forces onto the system authorities (normally either the water company or the Trade...
  • Page 9 -- Condensation must be effectively precluded. company. Installation altitude Max. 1000 m above sea level. For any higher altitude, the power must be reduced accordingly. Please contact your nearest KSB 5.11 Noise characteristics customer service centre. Hyamat systems are available with different pump models in Pollution exposure variable numbers.

  • Page 10: Potential Equalization

    Test run board. Commissioning should be carried out by specialist KSB staff. Commissioning of the pressure boosting unit -- including test Functional description / Automatic mode run -- shall only be executed in full compliance with all pertinent...

  • Page 11: Function Keys

    Hyamat K Starting the unit Switch on the master switch to supply the unit with power. The green LED on the control panel indicates the unit’s readiness for operation. 7.5.1 Function of the control panel The control panel comprises a back-lit display, function and navigation keys, LEDs, and an access point for the service interface.

  • Page 12: Navigation Keys

    Hyamat K 7.5.1.3 Navigation keys Display Description The navigation keys are used for navigating in the menu and for Parameter No. Displays the selected para- confirming settings. meter No. Up or Down Level Displays the access level: D Move up / down through the menu Standard (no display) options or Operator (display ”C”)

  • Page 13: Menu Structure

    Hyamat K 7.5.2 Menu structure Main menu: KSB logo / actual value display Operation key General System pressure Pump load in % Dry running protection available/not available Inlet pressure Level content in % Level inlet tank in m Room temperature...

  • Page 14: Access Levels

    Hyamat K 7.5.2.1 Access levels Second digit of parameter number: 3- -5- -1 Various access levels have been defined to prevent accidental Change the display 3- -1 on the screen (top left) to or unauthorized access to Hyamat parameters. 3- -5 by pressing the navigation keys. Access levels: To confirm the selection, press OK.
  • Page 15 Hyamat K Parameter list Parameters Display or Factory setting Authorisation Authorisation selection option Read only Edit/submit 1 Operation 1 - - 1 General 1- -1- -1 Pressure 0...16 bar 1- -1- -2 System load in % 0...100 % 1- -1- -3 RDP switch available not available 1- -1- -4 Inlet pressure...
  • Page 16 Hyamat K Parameters Display or Factory setting Authorisation Authorisation selection option Read- -only Edit/submit 3- -1- -2 CAN Config 3- -1- -2- -1 User ID Service Service 3- -1- -2- -2 NMT master Service Service 3- -1- -2- -3 Baud rate in kBit/s 1000 Manufacturer Manufacturer...
  • Page 17 Hyamat K Parameters Display or Factory setting Authorisation Authorisation selection option Read- -only Edit/submit 3- -4- -1- -4 Level config 3- -4- -1- -4- -1 0 % level Service 3- -4- -1- -4- -2 100 % level Service 3- -4- -1- -4- -3 Sensor level Service 3- -4- -1- -4- -4 Switch- -off level Service...
  • Page 18 Hyamat K Parameters Display or Factory setting Authorisation Authorisation selection option Read- -only Edit/submit 3- -4- -4 WSD settings 3- -4- -4- -1 Nbr of refreshments 0…99 Service 3- -4- -4- -2 Refresh time span 0…999 24 h Service 3- -4- -4- -3 Average room temp. 0…99 25 °C Service...
  • Page 19 Hyamat K Parameters Display or Factory setting Authorisation Authorisation selection option Read- -only Edit/submit 3- -7 Time/date 3- -7- -1 Date Year 2006 Customer Month Customer Customer 3- -7- -2 Time Time Customer 3- -7- -3 Check run mode Interval based Customer Interval based Time of day based...
  • Page 20 Hyamat K Parameters Display or Factory setting Authorisation Authorisation selection option Read- -only Edit/submit 3- -7- -10 Date adapt. level Off Customer January February March April June July August September October November December 3- -7- -11 Maintenance interval Service 3- -8 Definable I/O 3- -8- -1 Threshold function No threshold relay No threshold relay...
  • Page 21 Hyamat K Alerts and warnings – overview Alert Description Warning Description Sens. fail. discharge Failure pressure transmitter Maintenance required Customer service required. discharge side (value under 4 Therm. fail Pump 1 Thermal failure pump 1 (motor mA). Replace PT and reset current too high).
  • Page 22 2. Fasten the pump foot to the baseplate using hexagon head It is recommended to have the control cabinet serviced once a bolts. year. For this purpose you can take out a maintenance contract 3. Connect to power supply, switch on motor protection switch. with one of KSB’s Service Partners.
  • Page 23 3. Check the function and seal condition of the shut-off, drain and non-return valves. KSB offers inspection services to relieve you as far as possible 4. Clean the strainer in the pressure reducer (if applicable). of the routine necessity of inspecting your Hyamat package 5.
  • Page 24 Hyamat K Electrical performance data Hyamat K Rated power Rated current Total rated power requirement in kVA per motor (P per motor at Hyamat K with pumps 3~400 V Number of pumps (motors) Movitec 0202 0.37 2.04 3.06 4.08 5.10 6.12 0203 0.37...
  • Page 25 Hyamat K Shutoff head Hyamat K Shutoff head in m at flow rate Q = 0 0202 0203 0204 0205 0206 0207 0208 0209 0210 0211 0213 0215 0402 0403 0404 0405 0406 0407 0408 0409 0410 0411 0413 0415 1002 1003 1004...

  • Page 26: Troubleshooting

    Hyamat K Trouble-shooting B C D E F Code Cause Remedy Pumps / pipes are not properly vented / filled. Vent and/or prime. Shut-off elements (partially) closed. Check, open as necessary. Strainer clogged (inlet-side pressure reducer). Clean. Inlet-side pressure reducer set incorrectly. Check, adjust as necessary.
  • Page 27 Hyamat K...
  • Page 28 Hyamat K System schematic, List of components 18.1 Hyamat K with acoustic cladding (accessory) Movitec 2 / 4 / 10 / 18 Option: Option: Standard design: Pressure transmitter Pressure switch Pressure transmitter Pump connection, discharge side Pump connection, suction side...
  • Page 29 Hyamat K Spare parts for units with Movitec 2 / 4 / 10 / 18 pumps Part No. Description Ident-No. Seal insert for isolating valve Rp 1 01 055 407 Seal insert for isolating valve Rp 1 01 095 753 Seal insert for isolating valve Rp 2 01 117 095 Accumulator...
  • Page 30 Hyamat K 18.2 Hyamat K with acoustic cladding (accessory) Movitec 32 / 45 / 65 Option: Option: Standard design: Pressure transmitter Pressure switch Pressure transmitter Pump connection, discharge side Pump connection, suction side...
  • Page 31 Hyamat K Spare parts for units with Movitec 32 / 45 / 65 pumps Part No. Description Ident-No. Accumulator 01 079 764 Pumps see Spare Parts Programme Acoustic cladding see accessories 691.01 Pressure gauge indication 0 --16 bar 00 401 413 691.02 Pressure gauge indication 0 -- 10 bar 00 401 414...

  • Page 32: Acceptance Report

    Hyamat K Annex Acceptance report The KSB pressure boosting unit specified below was today commissioned by the undersigned, authorized KSB customer service engineer who created this protocoll. Pressure Boosting Unit Type series Hyamat Size Works number Order No. Purchaser/Place of Installation...
  • Page 33 Hyamat K Check list for commissioning / start-up Read the operating instructions Check the power supply data and compare them with data on the name plate. Check the earthing system (by measuring). Check the mechanical connection to the water supply system. Retighten the flanges and the unions.
  • Page 34 EC Declaration of Conformity EC Declaration of Conformity Manufacturer: KSB Aktiengesellschaft Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Hyamat K ▪ is in conformity with the provisions of the following directives as applicable in their current version: –...
  • Page 35 EC Declaration of Conformity Category No special requirement Installation and commissioning by personnel suitable EMC plan required competence trained in EMC applications Limits to Class B Class A1 Class A2 Values exceed class A2 EN 55011 (+ warning) (+ warning) limits...
  • Page 36 Hyamat K...

This manual is also suitable for:

Hyamat k 0202Hyamat k 0203Hyamat k 0204Hyamat k 0205Hyamat k 0206Hyamat k 0207 ... Show all

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