Bosch REXROTH IndraDrive HMV01 Operating Instructions Manual
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Bosch REXROTH IndraDrive HMV01 Operating Instructions Manual

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Electric Drives
and Controls
Hydraulics
Rexroth IndraDrive
Supply Units
HMV01
Operating Instructions
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911339050
Edition 01

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  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive R911339050 Edition 01 Supply Units HMV01 Operating Instructions...
  • Page 2 © Bosch Rexroth AG 2013 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
  • Page 3 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG I/81 Rexroth IndraDrive Supply Units HMV01 Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de Sicherheitshinweise! safety instructions! sécurité...
  • Page 4 II/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de Verletzungsgefahr!
  • Page 5 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG III/81 Rexroth IndraDrive Supply Units HMV01 Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
  • Page 6 IV/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
  • Page 7 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG V/81 Rexroth IndraDrive Supply Units HMV01 Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa! pokynů! Ota tuote käyttöön vasta sen jälkeen, kun Nie uruchamiać...
  • Page 8 VI/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná montážní a dopravní...
  • Page 9 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG VII/81 Rexroth IndraDrive Supply Units HMV01 Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými persoanelor cu stimulatoare cardiace, vsadki ali slušnimi aparati!
  • Page 10 VIII/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu машините...
  • Page 11 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG IX/81 Rexroth IndraDrive Supply Units HMV01 Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete Naudokite gaminį...
  • Page 12 X/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja Χρησιμοποιείτε κατάλληλους μηχανισμούς...

  • Page 13: Table Of Contents

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG XI/81 Rexroth IndraDrive Supply Units HMV01 Table of Contents Table of Contents Page Important Notes......................13 Safety Instructions..........................13 1.1.1 General Information........................... 13 1.1.2 Protection Against Contact With Electrical Parts and Housings............14 1.1.3 Protection Against Dangerous Movements..................15 1.1.4...
  • Page 14 XII/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Table of Contents Page 5.2.10 X40, Acknowledge Messages of External Mains Contactor.............. 49 5.2.11 Terminal Block, 24V - 0V (24V Supply)..................... 50 5.2.12 L+ L-, DC Bus Connection......................... 52 5.2.13 Connection Point of Equipment Grounding Conductor, HMV............

  • Page 15: Important Notes

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 13/81 Rexroth IndraDrive Supply Units HMV01 Important Notes Important Notes Safety Instructions 1.1.1 General Information ● Do not attempt to install and operate the components of the electric drive and control system without first reading all documentation provided with the product.

  • Page 16: Protection Against Contact With Electrical Parts And Housings

    14/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Important Notes 1.1.2 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and con‐ trol system with voltages of more than 50 volts.

  • Page 17: Protection Against Dangerous Movements

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 15/81 Rexroth IndraDrive Supply Units HMV01 Important Notes ● Connect the equipment grounding conductor of the components of the electric drive and control system permanently to the main power supply at all times. The leakage current is greater than 3.5 mA.
  • Page 18 16/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Important Notes Dangerous movements! Danger to life, risk of injury, serious injury or property damage! A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the electric drive and control system are installed.

  • Page 19: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 17/81 Rexroth IndraDrive Supply Units HMV01 Important Notes normal use. It might possibly be necessary to perform a special electro‐ magnetic compatibility (EMC) test. 1.1.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conduc‐...

  • Page 20: Battery Safety

    18/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Important Notes ● Observe the relevant statutory regulations of accident prevention. ● Use suitable equipment for mounting and transport. ● Avoid jamming and crushing by appropriate measures. ● Always use suitable tools. Use special tools if specified.
  • Page 21 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 19/81 Rexroth IndraDrive Supply Units HMV01 Important Notes Components of the Rexroth IndraDrive system are products of category C3 (with limited availability) according to IEC 61800‑3. To ensure that this category (limit values) is maintained, suitable line filters must be used in the drive system.
  • Page 22 20/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01...

  • Page 23: Identification

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 21/81 Rexroth IndraDrive Supply Units HMV01 Identification Identification Type Code The following figure illustrates the basic structure of the type code. Our sales representative will help you with the current sta‐ tus of available versions. Fig.2-1:...

  • Page 24: Type Plates

    22/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Identification Type Plates Type Plate (Power Sections, Sup‐ ply Units) Device type Part number Serial number Bar code Country of manufacture Production week; e.g. 08W23 meaning year 2008, week 23 Hardware index Fig.2-2:...

  • Page 25: Ratings And Dimensions

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 23/81 Rexroth IndraDrive Supply Units HMV01 Ratings and Dimensions Ratings and Dimensions HMV01.1E UL Ratings and Dimensions Description Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 Listing according to UL standard UL 508 C (UL) Listing according to CSA standard Canadian National Standard(s) C22.2 No.

  • Page 26: Hmv01.1R

    24/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Ratings and Dimensions Description Symbol Unit HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 Field wiring material (material; Cu; 60/75 °C; 1 conductor temperature; class) Output voltage (UL) DC 435...710 Output current (UL) 69,0 173,0...
  • Page 27 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 25/81 Rexroth IndraDrive Supply Units HMV01 Ratings and Dimensions HMV01.1R- HMV01.1R- HMV01.1R- HMV01.1R- Description Symbol Unit W0018 W0045 W0065 W0120 Minimum distance on the bottom of the device Horizontal spacing on the device Rated control voltage input (UL) 24 ±...
  • Page 28 26/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Ratings and Dimensions Distances Air intake Air outlet Mounting surface in control cabinet Distance top Distance bottom Distance horizontal Fig.3-3: Air Intake and Air Outlet at Device...

  • Page 29: Documentations

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 27/81 Rexroth IndraDrive Supply Units HMV01 Documentations Documentations Drive Systems, System Components Title Kind of documentation Part number Document typecode Rexroth IndraDrive … R911… DOK-INDRV*-… Drive Systems With HMV01/02 Project Planning Manual SYSTEM*****-PRxx-EN-P 309636 HMS01/02, HMD01, HCS02/03...

  • Page 30: Cables

    28/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Documentations Cables Title Kind of documentation Part number Document typecode R911… DOK-… Rexroth Connection Cables Selection Data CONNEC-CABLE*INDRV-CAxx- 322949 EN-P IndraDrive and IndraDyn In the document typecodes, "xx" is a wild card for the current edition of the documentation (example: CA02 is the second edition of the docu‐...
  • Page 31 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 29/81 Rexroth IndraDrive Supply Units HMV01 Documentations Title Kind of documentation Part number Document typecode R911… Productivity Agent Application Manual DOK-INDRV*-MLD-PAGENT*- 323947 AWxx-EN-P Extended Diagnostic Functions With Rexroth IndraDrive In the document typecodes, "xx" is a wild card for the current edition of the documentation (example: AW01 is the first edition of an Applica‐...
  • Page 32 30/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01...

  • Page 33: Instructions For Use

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 31/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use Instructions for Use Power Supply and Input Voltage Power sections HMS and HMD are only to be used in conjunction with listed (NMMS) DC power supply units like HMV, which are capable of delivering the rated input current for the applicable power section.

  • Page 34: Connection Diagram

    32/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use 5.2.2 Connection Diagram HMV01.1E-W0030; -W0075; -W0120 Fig.5-2: Connection Diagram HMV01.1E-W0030; -W0075; -W0120...
  • Page 35 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 33/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use HMV01.1R-W0018; -W0045; -W0065 Fig.5-3: Connection Diagram HMV01.1R-W0018; -W0045; -W0065...
  • Page 36 34/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use HMV01.1R-W0120 Fig.5-4: Connection Diagram HMV01.1R-W0120...

  • Page 37: X3, Mains Connection

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 35/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use 5.2.3 X3, Mains Connection Important Notes Lethal electric shock by live parts with more WARNING than 50 V! Exclusively operate the device ● with plugged on connectors (even if there haven't been any lines con‐...

  • Page 38: Hmv01.1E-W0030, -W0075; Hmv01.1R-W0018, -W0045, -W0065

    36/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use Damage to the device! NOTICE Provide strain relief for the terminal connectors of the device in the control cabinet or use the optionally available connection accessory HAS02.

  • Page 39: X13, Supply Fan Unit Hab01

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 37/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use View Identification Function 3‑phase operation Terminal block Unit Min. Max. Screw thread Tightening torque Connection cables 1×16; 1×25; 1×35; 1×50; 1×70; 1×120 Stranded wire with ring cable lug 2×16 (with different angles)

  • Page 40: X14, Mains Voltage Synchronization

    38/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use Fig.5-8: Connection X13 at the Bottom of the Device Function, Pin Assignment Connec‐ Signal Function tion name Power supply for external fan unit HAB01. Power consumption contained in P of HMV or HMS.

  • Page 41: Mains Voltage Synchronization

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 39/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use View Identifica‐ Function tion Screw connection at connector Unit Min. Max. Number of poles Type STECK - LE 7,62 M PC 4,0 / 3G Design Male connector at device...

  • Page 42: X31, Messages Bb1, Ud, Warn

    40/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use Install a motor circuit breaker with setting < 5 A in the supply line to connection X14. Connect the connections X3 and X14 in phase: ● X3.L1 in phase with X14.1 ●...
  • Page 43 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 41/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use Pin assignment Connec‐ Signal Function tion name Bb1_2 N/O contact signals readiness for connecting the external Bb1_1 mains contactor Closed with: Readiness for operation of sup‐ ply unit Open with: ●...

  • Page 44: X32, Mains Contactor Control And Dc Bus Short Circuit

    42/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use Data Unit Min. Typ. Max. Contact resistance at minimum mOhm load Number of mechanical switching cycles Fig.5-14: Technical Properties Notes on Installation For the application prototypes of the supply units, the "WARN"...
  • Page 45 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 43/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use Risk of fire caused by the "sacrificing behav‐ NOTICE ior" of the ZKS stage! The "ZKS" input activates the function "DC bus short circuit", when there hasn't any voltage been applied and when there isn't any current flowing to the input.
  • Page 46 44/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use Pin Assignment Connec‐ Signal Function tion name 24V_IF Supply of circuits for control of DC bus short circuit and mains contactor Output (24 V) for connecting in‐...

  • Page 47: X33, Acknowledge Messages Of Integrated Mains Contactor

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 45/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use Input EIN2 If the supply unit is operated with an additional mains contactor, the signal at the input EIN2 (X32.4) must be switched to level "L" within the tolerated mains failure time, when this additional mains contactor is switched off.
  • Page 48 46/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use Pin assignment Connec‐ Signal Function tion name Supply units with integrated mains contactor Provides message signals for evaluation on the status of the integrated mains contactor. The floating contacts are me‐...

  • Page 49: X34, Contact For Controlling The External Mains Contactor

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 47/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use 5.2.9 X34, Contact for Controlling the External Mains Contactor View Fig.5-21: View Function, Pin Assignment The contact at X34 is used to control the external mains contactor of supply units without integrated mains contactor (e.g.
  • Page 50 48/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use Connection Diagram with Contac‐ tor Relay External mains contactor Contactor relay L, N Supply voltage for mains contactor control Fig.5-24: X34, X40 Connection Diagram with Contactor Relay - Block Diagram...

  • Page 51: X40, Acknowledge Messages Of External Mains Contactor

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 49/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use Notes on Installation ● mains contactors with overvoltage limiter at the contactor coil ● preferably contactors with AC excitation (if necessary, use conversion contactor) When selecting mains contactor K1 and, if necessary, contactor relay K11,...

  • Page 52: Terminal Block, 24V - 0V (24V Supply)

    50/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use External mains contactor L, N Supply voltage for mains contactor control Fig.5-28: X34, X40 Connection Diagram - Block Diagram Mains contactor cannot be switched on in spite of "VM bb" ! In spite of the display "VM Bb"...
  • Page 53 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 51/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use Technical Data of the Connection Point View Identifica‐ Function tion +24V Power supply Connection to neighboring devices with contact bars from accessory HAS01.1 Reference potential for power supply Connection to neighboring devices with contact bars from accessory HAS01.1...

  • Page 54: L+ L-, Dc Bus Connection

    52/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use ● Maximum allowed inductance of 100 µH (2 twisted single strands, 75 m long) ● Parallel line routing where possible The input 0V is connected in conductive form to the housing po‐...
  • Page 55 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 53/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use With contact bars -072 Additionally with contact bars ‑042 and end piece Fig.5-32: Function, Pin Assignment, Properties Fig.5-33: DC Bus Connection with Contact Bars Notes on Installation If in special cases it is not possible to use the contact bars provided to estab‐...

  • Page 56: Connection Point Of Equipment Grounding Conductor, Hmv

    54/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use 5.2.13 Connection Point of Equipment Grounding Conductor, HMV Lethal electric shock by live parts with more WARNING than 50 V! Via the joint bar on the front, connect the drive controller to the supply unit.
  • Page 57 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 55/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use Joint bar Equipment grounding conductor connection at supply unit Fig.5-36: Equipment Grounding Conductor Connection at Supply Unit or Neigh‐ boring Device Joint bar Equipment grounding conductor connection at supply unit Fig.5-37:...

  • Page 58: Ground Connection

    56/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use Tightening Torque HMV01.1E-W0030, -W0075 HMV01.1E-W0120 HMV01.1R-W0018, -W0045, -W0065 HMV01.1R-W0120 HMV02.1R-W0015 6 Nm 18 Nm Fig.5-39: Tightening Torque 5.2.14 Ground Connection The ground connection of the housing is used to provide functional safety of the drive controllers and protection against contact in conjunction with the equipment grounding conductor.

  • Page 59: Installation

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 57/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use Fig.5-40: Shield Connection XS1 (Control Lines) Function Connection point for the shields of lines connected to the control section and of which the connectors do not have their own shield connection.

  • Page 60: Sizing Of Enclosure And Control Cabinet

    58/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use ● The human body (ground connection by touching a conductive, groun‐ ded object) ● Parts and tools (place them on a conductive support) Endangered components may only be stored or dispatched in conductive packaging.

  • Page 61: Arranging The Cooling Units

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 59/81 Rexroth IndraDrive Supply Units HMV01 Instructions for Use To extend the module bus connection, the accessory RKB0001 is available. Observe the assignment. Discharge of heated air to cooling unit Interior of control cabinet Conveying direction of heated air in area where air flows off...
  • Page 62 60/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Instructions for Use ● Always position cooling units in such a way that condensation water cannot drip onto the devices in the control cabinet. ● Position the cooling unit in such a way that the fan of the cooling unit does not spray accumulated condensation water onto the devices in the control cabinet.

  • Page 63: Emc Measures For Design And Installation

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 61/81 Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation EMC Measures for Design and Installation Rules for Design of Installations With Drive Controllers in Compliance With EMC The following rules are the basics for designing and installing drives in com‐...

  • Page 64: Emc-Optimal Installation In Facility And Control Cabinet

    62/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation Connecting the Mains Choke Keep connection lines of the mains choke at the drive controller as short as possible and twist them. Installing the Motor Power Cable ●...

  • Page 65: Control Cabinet Design According To Interference Areas - Exemplary Arrangements

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 63/81 Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation Recommendation for complex systems: Install drive components in one cabi‐ net and the control units in a second, separate cabinet. Badly grounded control cabinet doors act as antennas. Therefore, connect the control cabinet doors to the cabinet on top, in the middle and on the bot‐...
  • Page 66 64/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation Regenerative Supply Unit Mains choke E1…E5 Equipment grounding conductor of the components...
  • Page 67 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 65/81 Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation External mains contactor for supply units without integrated mains contactor Motor fan Power supply unit Q1, Q2, Q3 Fusing Transformer Z1, Z2 Shield connection points for cables Fig.6-1:...
  • Page 68 66/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation Infeeding Supply Unit or Converter Mains choke (optional) E1…E5 Equipment grounding conductor of the components...

  • Page 69: Design And Installation In Area A - Interference-Free Area Of Control Cabinet

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 67/81 Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation External mains contactor for supply units and converters without inte‐ grated mains contactor Motor fan Power supply unit Fusing Transformer Z1, Z2 Shield connection points for cables Not allowed at HNF mains filter Fig.6-2:...
  • Page 70 68/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation Routing and Connecting a Neutral If a neutral conductor is used together with a three-phase connection, it must Conductor (N) not be installed unfiltered in zones B and C, in order to keep interference off the mains.

  • Page 71: Design And Installation In Area B - Interference-Susceptible Area Of Control Cabinet

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 69/81 Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation conductor is bigger, the cross section of the equipment grounding conductor must be accordingly bigger. 6.2.5 Design and Installation in Area B - Interference-Susceptible Area of...

  • Page 72: Ground Connections

    70/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation Ideally, the outlet of the motor power cables at the control cabinet should be provided in a distance of at least d3 = 200 mm from the (filtered) power sup‐...

  • Page 73: Installing Signal Lines And Signal Cables

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 71/81 Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation Metal Surfaces Always use connection elements (screws, nuts, plain washers) with good electroconductive surface. Bare zinc-coated or tinned metal surfaces have good electroconductive prop‐...

  • Page 74: General Measures Of Radio Interference Suppression For Relays, Contactors, Switches, Chokes And Inductive Loads

    72/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 EMC Measures for Design and Installation General Measures of Radio Interference Suppression for Re‐ lays, Contactors, Switches, Chokes and Inductive Loads If, in conjunction with electronic devices and components, inductive loads, such as chokes, contactors, relays are switched by contacts or semiconduc‐...

  • Page 75: Accessories

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 73/81 Rexroth IndraDrive Supply Units HMV01 Accessories Accessories Overview Overview Content and usage Accessory HAS01 contains: a) Screws to fix the device in the control cabinet b) Adhesive labels with notes on safety in the English and French languages.
  • Page 76 74/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01...

  • Page 77: Service And Support

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 75/81 Rexroth IndraDrive Supply Units HMV01 Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries. You can contact us 24/7.
  • Page 78 76/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01...

  • Page 79: Environmental Protection And Disposal

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 77/81 Rexroth IndraDrive Supply Units HMV01 Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
  • Page 80 78/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 81: Index

    DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 79/81 Rexroth IndraDrive Supply Units HMV01 Index Index Symbols 24V supply............50 Dimensions............23 Disposal.............. 77 Distances............26 Documentation Accessories Cables ............28 HAS01, HAS02, HAS03 ....... 73 Drive systems ..........27 Accumulators............77 Firmware ............28 Additional documentations........
  • Page 82 80/81 Bosch Rexroth AG DOK-INDRV*-HMV01******-IT01-EN-P Rexroth IndraDrive Supply Units HMV01 Index L+, L- Shield connection..........56 DC bus ............52 Signal lines Installation ............ 71 Significant components........77 Supply HAB01 Mains connection..........35 X13 ............... 37 Control circuits ..........47...
  • Page 83 DOK-INDRV*-HMV01******-IT01-EN-P Bosch Rexroth AG 81/81 Rexroth IndraDrive Supply Units HMV01 Notes...
  • Page 84 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics R911339050 DOK-INDRV*-HMV01******-IT01-EN-P...

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