Tools; Torques - Hydro-Gear ZT-3600 Service And Repair Manual

TOOLS

Miscellaneous
Hub Puller
Flat Blade Screw Driver (2)
Torque Wrench
Air Impact Wrench
Rubber or Neoprene Mallet
Breaker Bar
Side Cutters/Snips
Needle Nose Pliers
Large External Snap Ring Pliers
Small Internal Snap Ring Pliers

TORQUES

Item Description
5 Plug 9/16-18 (Metal)
7 Screw, Hex head 1/4-20 x 1.25"
11 Plug, 9/16-18 (Metal)
23 Filter
24 Check Plug or Shock Valve
25 Check Plug or Shock Valve
27 Screw, Hex Head 3/8-16 x1.5
42 Stud, Short 5/16-24
46 Torx Head Screw 5/16-24 x 1.00
99 Nut, Patch Lock 3/4-16
105 Screw, Hex Head 1/4-20 x .75
111 Fitting, STR 9/16-18 SAE
122 Nut, Hex Locking 1/2-20 Nylon
123 Screw, Hex Head
134 HFHCS 1/4-20 x .75
142 SHCS 5/16-24 x 1 Patch
142 Stud, 5/16-24 Friction Pack
162 Nut, Hex 8-32 (Nylon insert)
175 Bolt, Hex Head w/ Patch
176 Bolt, Hex Head w/ Patch
As a general rule, use the low end of the torque spec on fasteners when reassembling the unit.
22
RE QUIRED TOOLS
R EQU IR ED TORQUE VAL UE S
Torque
110 – 150 lb-in (12.4 - 16.9 Nm)
105 – 155 lb-in (11.8 - 17.5 Nm)
110 – 150 lb-in (12.4 - 16.9 Nm)
110 – 130 lb-in (12.4 - 14.7 Nm)
280 – 400 lb-in (31.6 - 45.2 Nm)
280 – 400 lb-in (31.6 - 45.2 Nm)
450 – 550 lb-in (50.8 - 62.1 Nm)
125 - 160 lb-in (14.1 - 18.1 Nm)
230 – 310 lb-in (25.9 - 35.0 Nm)
240 - 260 lb-ft (325.4-352.5 Nm) Hub Nut
100 – 130 lb-in (11.3 - 14.7 Nm)
180 – 240 lb-in (20.3 - 27.1 Nm)
540 – 660 lb-in (61.0 - 74.5 Nm)
50 – 80 lb-in (5.6 - 9.0 Nm)
100 – 130 lb-in (11.3 - 14.7 Nm)
175 – 200 lb-in (19.7 - 22.6 Nm)
50 – 65 lb-in (5.6 - 7.3 Nm)
30 – 36 lb-in (3.4 - 4.0 Nm)
80-120 lb-in (9.04 - 13.5 Nm)
80-120 lb-in (9.04 -13.5 Nm)
Sockets
1/2"-3/8" Adapter
3/8" Deep
1-1/8" Deep
1/4" Allen
3/4" Deep
9/16" Deep
T-40 Torx Head
7/8" Deep
ZT-2800
Operation
Oil Input Port
Side Cover Screws
Side Cover, Oil Level Port
Oil Filter
Center Section
Center Section
Center Section Screws
Control Arm
RTN/FR Control Arm
Filter Guard Screws
Breather Fitting
Fan to Input Shaft Nut
Fan to Pulley Assembly
Charge Plate Screws
Neutral Arm Screw
Friction Pack Stud
Brake Spring Nut
Brake Yoke Bolt
Brake Yoke Bolt
/ZT-3100 /ZT-3200 /ZT-3400
® ® TM ®